Battery replacement structure for battery replacement forklift
By introducing guide roller components into the battery swap structure, the problem of damage caused by gravity during installation of the battery swap battery box is solved, and effective support and convenience of installation of the battery box are achieved.
Patent Information
- Application Number
- CN202421753784.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing battery replacement battery box is prone to local cracks and damage due to gravity when installed.
A battery swap structure including a guide roller assembly is designed. The guide roller assembly rotates to support the battery box by contacting the bottom of the battery swap battery box to avoid damage caused by local gravity.
It effectively avoids cracks and damage caused by gravity during the installation process of the battery replacement battery box, and also facilitates the installation and disassembly of the guide roller assembly.
Smart Images

Figure CN222793294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery replacement with a battery replacement box, and specifically to a battery replacement structure for a battery replacement forklift. Background Art
[0002] An electric forklift is a forklift that uses electricity to operate. Most of them work on batteries. A battery is a type of battery that can store limited electrical energy and use it in a suitable place. Its working principle is to convert chemical energy into electrical energy.
[0003] At present, in order to ensure that electric forklifts can be used continuously, electric forklift batteries are usually replaced. For the convenience of installation, the battery replacement battery box is usually installed inside the electric forklift frame in a sliding manner. When installing the existing battery replacement battery box, guide wheels are usually installed on both sides of the electric forklift frame, and the two ends of the battery replacement battery box are placed on the guide wheels and in contact with the guide wheels to achieve the sliding installation of the battery replacement box. However, since the battery replacement battery box itself has a certain weight, the bottom of the battery replacement battery box is locally subjected to a large gravity, which can easily cause cracks and damage at both ends of the battery box. Based on this, a battery replacement structure for a battery replacement forklift that solves the above problems is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a battery-changing structure for a battery-changing forklift to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a battery-swapping structure for a battery-swapping forklift, comprising a battery-swapping frame, two battery-swapping cavities are arranged in front of the battery-swapping frame, a connecting plug is installed inside the battery-swapping frame behind the battery-swapping cavity, support plates are installed on both sides of the battery-swapping frame below the battery-swapping cavity, a plurality of guide roller assemblies are detachably installed above the support plate from front to back, protective pads are installed at both ends of the battery-swapping cavity, a locking device is installed inside the battery-swapping frame in front of the two battery-swapping cavities, and a locking plate is rotatably installed on the locking device.
[0006] Preferably, the guide roller assembly includes a connecting shaft, a bearing member and a guide roller body, bearing members are installed at both ends of the guide roller body, a connecting shaft is rotatably connected inside the bearing member, and the two connecting shafts are detachably mounted on the support plate.
[0007] Preferably, the support plate is U-shaped, and a plurality of placement grooves are arranged on the upper ends of both sides of the support plate from the front and rear ends. The placement grooves are U-shaped, and planes are arranged on the front and rear parts of the surface of the connecting shaft, and the connecting shaft is located inside the placement grooves.
[0008] Preferably, limit blocks are installed at the rear ends of the battery exchange cavities on both sides of the connecting plug, and rubber blocks are installed at the front ends of the limit blocks.
[0009] Preferably, guide surfaces are provided in front of the opposite end surfaces of the protective pad.
[0010] Preferably, the surface of the guide roller body extends above the support plate.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The battery-swapping structure of the battery-swapping forklift is equipped with a guide roller assembly. When the battery-swapping battery box is installed, the guide roller body in the guide roller assembly contacts the lower end surface of the battery-swapping battery box. When the battery-swapping battery box is pushed in or taken out, the guide roller rotates to support the battery-swapping battery box, thereby effectively preventing cracks and damage caused by greater gravity in local parts of the battery-swapping battery box.
[0013] 2. The battery-swapping structure of the battery-swapping forklift facilitates the installation and disassembly of the guide roller body by placing the connecting shafts at both ends of the guide roller body inside the placement groove inside the support plate, and facilitates the disassembly and replacement of the guide roller body at a later time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a front view of the utility model;
[0016] Figure 3 It is a schematic diagram of the installation of the guide roller body of the utility model.
[0017] In the figure: 1. Battery exchange frame; 2. Battery exchange cavity; 3. Connecting plug; 4. Support plate; 6. Protective pad; 7. Locking device; 8. Locking plate; 9. Placement groove; 10. Plane; 11. Rubber block; 12. Guide surface; 501. Connecting shaft; 502. Bearing part; 503. Guide roller body. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] like Figures 1 to 3 As shown, the battery-swapping structure for a battery-swapping forklift in this embodiment includes a battery-swapping frame 1, two battery-swapping cavities 2 are arranged in front of the battery-swapping frame 1, the battery-swapping cavity 2 is used to install and place the battery-swapping battery box, and a connecting plug 3 is installed inside the battery-swapping frame 1 behind the battery-swapping cavity 2. The connecting plug 3 is used to connect to the connecting socket on the surface of the battery-swapping box to connect the battery inside the battery-swapping box and the equipment circuit of the electric forklift, and support plates 4 are installed on both sides of the battery-swapping frame 1 below the battery-swapping cavity 2. The support plates 4 are used to provide support for the installation of the guide roller assembly, and a plurality of guide roller assemblies are detachably installed above the support plates 4 from front to back. The guide roller assemblies are used to The installation of the battery box plays a guiding role. At the same time, the guide roller assembly can support the bottom of the battery box, effectively preventing the surface of the battery box from being damaged by large gravity. Protective pads 6 are installed at both ends of the battery exchange cavity 2. The protective pads 6 are used to protect and limit the two ends of the battery exchange battery box to avoid hard contact between the two ends of the battery exchange battery box and the battery exchange frame 1. A locking device 7 is installed inside the battery exchange frame 1 in front of the two battery exchange cavities 2. A locking plate 8 is rotatably installed on the locking device 7. The locking plate 8 is driven to rotate by the locking device 7. The locking plate 8 limits the battery box to prevent the battery box from accidentally slipping out of the battery exchange cavity 2.
[0021] Specifically, the guide roller assembly includes a connecting shaft 501, a bearing member 502 and a guide roller body 503. Bearing members 502 are installed at both ends of the guide roller body 503. The bearing member 502 is rotatably connected to the connecting shaft 501. The two connecting shafts 501 are detachably installed on the support plate 4. The guide roller body 503 realizes the rotation function through the bearing member 502. The guide roller body 503 is installed through the connecting shaft 501. When the battery swap box is installed, the guide roller body 503 is driven to rotate, which is convenient for supporting and moving the battery swap box.
[0022] Furthermore, the support plate 4 is U-shaped, and a plurality of placement grooves 9 are arranged on the upper ends of both sides of the support plate 4 from the front and rear ends. The placement grooves 9 are U-shaped, and planes 10 are arranged on the front and rear parts of the surface of the connecting shaft 501. The connecting shaft 501 is located inside the placement groove 9. The connecting shaft 501 is installed inside the placement groove 9 by snapping. The plane 10 on the surface of the connecting shaft 501 contacts the inside of the placement groove 9 to prevent the connecting shaft 501 from rotating together with the guide roller body 503 and to prevent the connecting shaft 501 from being displaced inside the placement groove 9.
[0023] Furthermore, limit blocks are installed at the rear ends of the battery exchange cavity 2 on both sides of the connecting plug 3, and rubber blocks 11 are installed at the front ends of the limit blocks. The limit blocks are used to limit the battery exchange battery box so that the battery exchange battery box socket and the connecting plug 3 are connected. The rubber block 11 has a certain elasticity and is used to protect the battery exchange battery box.
[0024] Furthermore, guide surfaces 12 are provided in front of the opposite end surfaces of the protective pad 6. The provision of the guide surfaces 12 facilitates the installation of the battery exchange box at a suitable position and is conducive to the alignment and connection of the socket on the surface of the battery exchange box and the connecting plug 3.
[0025] Furthermore, the surface of the guide roller body 503 extends above the support plate 4, and the guide roller body 503 contacts the lower end surface of the battery swapping battery box to support the surface of the battery swapping battery box.
[0026] The method of using this embodiment is as follows: when using the battery swap structure for the battery swap forklift, the battery swap battery drives the battery swap battery box to move through an external moving device, and the battery swap battery box is placed inside the battery swap cavity 2. At the same time, the lower end of the battery swap battery box is in contact with the surface of the guide roller body 503. As the battery swap battery box is pushed into the battery swap cavity 2, the battery swap battery box drives the guide roller body 503 to rotate, which facilitates the placement of the battery swap battery box into the battery swap cavity 2. At the same time, the guide roller body 503 supports the bottom end of the battery swap battery box, and the socket on the surface of the battery swap battery box is connected to the connecting plug 3 to realize the power supply of the battery swap battery box and the internal circuit of the electric forklift, and the locking plate 8 on the locking device 7 is used to limit the battery swap battery box to realize the installation of the battery swap battery box.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A battery-swapping structure for a battery-swapping forklift, comprising a battery-swapping frame (1), characterized in that: Two battery exchange cavities (2) are arranged in front of the battery exchange frame (1), a connecting plug (3) is installed inside the battery exchange frame (1) behind the battery exchange cavity (2), support plates (4) are installed on both sides of the battery exchange frame (1) below the battery exchange cavity (2), and a plurality of guide roller assemblies are detachably installed above the support plate (4) from front to back, protective pads (6) are installed at both ends of the battery exchange cavity (2), a locking device (7) is installed inside the battery exchange frame (1) in front of the two battery exchange cavities (2), and a locking plate (8) is rotatably installed on the locking device (7).
2. The battery replacement structure for a battery replacement forklift according to claim 1 is characterized in that: The guide roller assembly comprises a connecting shaft (501), a bearing member (502) and a guide roller body (503); the guide roller body (503) is provided with bearing members (502) at both ends; the bearing member (502) is rotatably connected to a connecting shaft (501) inside; and the two connecting shafts (501) are detachably mounted on a support plate (4).
3. The battery replacement structure for a battery replacement forklift according to claim 2 is characterized in that: The support plate (4) is U-shaped, and a plurality of placement grooves (9) are arranged on the upper ends of both sides of the support plate (4) from the front and rear ends, and the placement grooves (9) are U-shaped. The front and rear parts of the surface of the connecting shaft (501) are both provided with planes (10), and the connecting shaft (501) is located inside the placement grooves (9).
4. The battery replacement structure for a battery replacement forklift according to claim 1, characterized in that: Limit blocks are installed at the rear ends of the battery exchange cavities (2) on both sides of the connecting plug (3), and rubber blocks (11) are installed at the front ends of the limit blocks.
5. The battery replacement structure for a battery replacement forklift according to claim 1, characterized in that: The protection pad (6) is provided with a guide surface (12) in front of the opposite end surfaces.
6. The battery replacement structure for a battery replacement forklift according to claim 2, characterized in that: The surface of the guide roller body (503) extends above the support plate (4).