Corn cake packaging device with cleaning function

By introducing cleaning components and automated packaging systems into the tortilla packaging device, the problem of residue contamination on the conveyor belt is solved, and the production quality and production efficiency of tortillas are improved.

CN222793951UActive Publication Date: 2025-04-25DANCHENG HUIKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420907846.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-25
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing tortilla packaging method contains tortilla residues stuck on the conveyor belt, causing fresh tortillas to be contaminated and affecting the quality of the production. At the same time, shutting down the machine to clean the conveyor belt affects production efficiency.

Method used

A tortilla packaging device with cleaning components is designed, which includes a cleaning box, a brush disk and a collection shell. The brush disk is driven by a motor to rotate and clean the residue on the conveyor belt, and the tortillas are automatically packaged through an electric push rod and an expansion rod.

Benefits of technology

Real-time cleaning of the conveyor belt is realized, preventing tortilla residue from contaminating fresh products, improving the production quality of tortillas, and improving production efficiency through automated packaging, reducing the demand for manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of packaging devices, in particular to a corn cake packaging device with a cleaning function, which comprises a bearing support, a conveying belt, a cleaning component and a discharging component, the cleaning component is used for cleaning the surface of the conveying belt and is fixedly connected onto the bearing support, and the discharging component is fixedly connected onto the conveying belt. The discharging assembly is used for fixing the using position of a corn cake packaging bag, the discharging assembly is fixedly connected to the bearing support, the friction force between the brush disc and the conveying belt is changed, residues remaining in gaps of the conveying belt can be conveniently cleaned through the brush disc, and the residues fall into the collecting shell along with rotation of the brush disc and vibration of the conveying belt. The cleaning degree of the surface of the conveying belt is guaranteed, the conveying belt is cleaned in real time through the rotating brush disc on the premise that the machine is not stopped, and deteriorated residues are prevented from being attached to fresh corn cakes for the second time.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging devices, in particular to a cleaning corn tortilla packaging device. Background Art

[0002] Corn belongs to the Zea mays species of the Poaceae family, Zea family. Its scientific name is Zea mays, commonly known as cob, corn, corn, and corn. Corn is known as a longevity food. It is rich in protein, fat, vitamins, trace elements, fiber and polysaccharides. It has great potential for developing high-nutrition and high-biological functional foods. Corn can be used as raw material to make corn tortillas.

[0003] Corn tortillas are pancake-shaped foods made from cornmeal. They are delicious, chewy, crispy and tasty. Corn tortillas need to be packaged and stored during mass production. The existing corn tortilla packaging method is as follows: semi-finished corn tortillas are transported by conveyor belts, and the corn tortillas on the conveyor belts are manually placed into packaging bags. Then the corn tortillas and the packaging bags enter the next process for sealing and vacuuming the packaging bags. With the uninterrupted use of the conveyor belts, the residual value of the corn tortillas is easily retained on the conveyor belts, and the spoiled residues on the conveyor belts are attached to the fresh corn tortillas for the second time, which directly affects the quality of the corn tortillas. The method of stopping the machine and cleaning the conveyor belts regularly affects the production efficiency of corn tortillas.

[0004] For this purpose, we propose a tortilla packaging device with cleaning. Summary of the invention

[0005] The purpose of the utility model is to provide a tortilla packaging device with cleaning function to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tortilla packaging device with cleaning function, comprising a supporting bracket and a conveyor belt, a cleaning component, wherein the cleaning component is used to clean the surface of the conveyor belt, and the cleaning component is fixedly connected to the supporting bracket, and a discharging component is used to fix the use position of the tortilla packaging bag, and the discharging component is fixedly connected to the supporting bracket.

[0007] Preferably, the cleaning assembly includes a cleaning box, which is fixedly connected to the supporting bracket, and the cleaning box is sleeved to the conveyor belt, a covering cover is installed on the cleaning box, a bolt is sleeved in the covering cover, and the bolt is threadedly connected to the cleaning box, a transmission shaft is rotatably connected in the covering cover, a first motor is installed at one end of the transmission shaft, a sleeve is sleeved at the other end of the transmission shaft, a brush disk is fixedly connected to the sleeve, a positioning pin is threadedly connected in the sleeve, the positioning pin is threadedly connected to the transmission shaft, and a collecting shell is sleeved in the cleaning box.

[0008] Preferably, threaded holes are equidistantly processed on the transmission shaft.

[0009] Preferably, the bolts are symmetrically distributed about the cover.

[0010] Preferably, the discharging assembly includes a discharge shell, the discharge shell and the supporting bracket are fixedly connected, an electric push rod is provided on the discharge shell, a clamp is fixedly connected to the electric push rod, the clamp and the discharge shell are fixedly connected, a strip plate is fixedly connected to the electric push rod, an expansion rod is fixedly connected to the strip plate, and a limiting rod is fixedly connected in the discharge shell.

[0011] Preferably, the limiting rod and the expansion rod are arranged in parallel.

[0012] Preferably, a driving shaft is installed in the conveyor belt, and the driving shaft is rotatably connected to the supporting bracket. A second motor is installed on the driving shaft, and a motor seat is fixedly connected to the second motor. The motor seat and the supporting bracket are fixedly connected. A driven shaft is rotatably connected in the supporting bracket, and the driven shaft is sleeved and connected to the conveyor belt. A guide roller is provided on the conveyor belt, and the guide roller is rotatably connected to the supporting bracket.

[0013] Preferably, the driving shaft and the driven shaft are located on the same horizontal line.

[0014] The utility model has at least the following beneficial effects:

[0015] 1. When the formed tortillas are transported by a conveyor belt, the conveyor belt passes through the cleaning box, and the first motor drives the transmission shaft to rotate in the cover through the coupling, and then the transmission shaft drives the brush disk to rotate through the sleeve. The brush disk cleans the tortilla residue on the conveyor belt. With the movement of the conveyor belt and the vibration generated by the rotation of the brush disk, the attached residue falls into the collection shell for collection.

[0016] Adjust the position of the sleeve on the drive shaft to change the friction between the brush disc and the conveyor belt, so that the brush disc can clean the residue remaining in the gap of the conveyor belt. As the brush disc rotates and the drive belt vibrates, the residue falls into the collection shell to ensure the cleanliness of the conveyor belt surface. Without stopping the machine, the rotating brush disc can be used to clean the conveyor belt in real time to prevent spoiled residue from attaching to fresh tortillas for the second time.

[0017] 2. Put the packaging bag on the outer wall of the limit and expansion rod. As the electric push rod extends, the strip plate and the expansion rod move, and then the expansion rod opens the packaging bag. The tortilla moves on the surface of the conveyor belt, falls into the discharge shell and then enters the packaging bag. The electric push rod contracts, and the packaging bag falls together with the tortilla to the transmission mechanism of the next process for subsequent sealing processing.

[0018] Through the setting of the electric push rod, the electric push rod drives the expansion rod to move through the strip plate, and then the expansion rod and the limit rod are opened and closed, which is convenient for fixing the packaging bag on the outer wall of the limit rod and the expansion rod. The tortilla falls directly into the discharge shell for packaging along the transmission of the conveyor belt, thereby changing the working method of manually filling the tortilla into the packaging bag and increasing the filling efficiency of the tortilla. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the cleaning box, the collecting shell and the sealing cover in the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the transmission shaft, sleeve and brush disc in the utility model;

[0022] Figure 4 It is a structural schematic diagram of the electric push rod, strip plate and expansion rod in the utility model;

[0023] Figure 5 It is a schematic structural diagram of the conveyor belt, guide roller and driven shaft in the utility model.

[0024] In the figure: 1. Cleaning component; 2. Discharging component; 3. Support bracket; 4. Conveyor belt; 5. Cleaning box; 6. Cover; 7. Bolt; 8. Transmission shaft; 9. First motor; 10. Sleeve; 11. Brush plate; 12. Positioning pin; 13. Collecting shell; 14. Discharging shell; 15. Electric push rod; 16. Clamp; 17. Strip plate; 18. Expansion rod; 19. Limit rod; 20. Driving shaft; 21. Second motor; 22. Motor seat; 23. Driven shaft; 24. Guide roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1

[0026] See also Figure 1-Figure 5The utility model provides a technical solution of a tortilla packaging device with cleaning function: a tortilla packaging device with cleaning function, comprising a supporting bracket 3 and a conveyor belt 4, a cleaning component 1, the cleaning component 1 is used to clean the surface of the conveyor belt 4, the cleaning component 1 is fixedly connected to the supporting bracket 3, and a discharging component 2, the discharging component 2 is used to fix the use position of the tortilla packaging bag, and the discharging component 2 is fixedly connected to the supporting bracket 3.

[0027] The cleaning assembly 1 includes a cleaning box 5, which is fixedly connected to the supporting bracket 3, and the cleaning box 5 is sleeved and connected to the conveyor belt 4. A cover 6 is installed on the cleaning box 5, and a bolt 7 is sleeved in the cover 6. The bolt 7 is threadedly connected to the cleaning box 5. A transmission shaft 8 is rotatably connected in the cover 6, and a first motor 9 is installed at one end of the transmission shaft 8. A sleeve 10 is sleeved at the other end of the transmission shaft 8, and a brush disk 11 is fixedly connected to the sleeve 10. A positioning pin 12 is threadedly connected in the sleeve 10, and the positioning pin 12 is threadedly connected to the transmission shaft 8. A collecting shell 13 is sleeved in the cleaning box 5. When the conveyor belt 4 is used to transport the formed tortillas, the conveyor belt 4 passes through the cleaning box 5, and the first motor 9 is started. The first motor 9 drives the transmission shaft through the coupling. 8 rotates in the cover 6, and then the transmission shaft 8 drives the brush disk 11 to rotate through the sleeve 10, and the brush disk 11 cleans the tortilla residue on the conveyor belt 4. As the conveyor belt 4 moves, the attached residue falls into the collecting shell 13 for collection. In this embodiment, the position of the sleeve 10 is adjusted on the transmission shaft 8, and the sleeve 10 and the transmission shaft 8 are fixed with the locating pin 12 to change the friction between the brush disk 11 and the conveyor belt 4. The brush disk 11 cleans the residue remaining in the gap of the conveyor belt 4. As the brush disk 11 drives the transmission belt 4 to vibrate, the residue falls into the collecting shell 13, thereby ensuring the cleanliness of the surface of the conveyor belt 4. A detachable connection is adopted between the cover 6 and the cleaning box 5 to facilitate the collection of tortilla residue.

[0028] The transmission shaft 8 is provided with threaded holes at equal intervals. The threaded holes are provided on the transmission shaft 8 to facilitate the adjustment of the position of the sleeve 10 and the connection with the positioning pin 12 .

[0029] The bolts 7 are symmetrically distributed with respect to the cover 6 , and the arrangement of four bolts 7 ensures the connection strength between the cover 6 and the cleaning box 5 . Embodiment 2

[0030] The discharging assembly 2 includes a discharge shell 14, the discharge shell 14 is fixedly connected to the supporting bracket 3, an electric push rod 15 is arranged on the discharge shell 14, a clamp 16 is fixedly connected to the electric push rod 15, the clamp 16 is fixedly connected to the discharge shell 14, a strip plate 17 is fixedly connected to the electric push rod 15, an expansion rod 18 is fixedly connected to the strip plate 17, and a limit rod 19 is fixedly connected to the discharge shell 14. According to the above embodiment, the packaging bag is put on the outer wall of the limit rod 19 and the expansion rod 18, and then the electric push rod 15 is started, and the strip plate 17 is driven by the extension of the electric push rod 15. The expansion rod 18 moves with the expansion rod 18, and then the expansion rod 18 expands the packaging bag, the tortilla moves on the surface of the conveyor belt 4, falls into the discharge shell 14 and then enters the packaging bag, the electric push rod 15 contracts, and the packaging bag falls together with the tortilla, and the subsequent sealing process is carried out. Through the setting of the electric push rod 15, the electric push rod 15 drives the expansion rod 18 to move through the strip plate 17, and then the expansion rod 18 and the limit rod 19 are opened and closed, which is convenient for fixing the packaging bag. The tortilla falls directly into the discharge shell 14 for packaging as it is transmitted by the conveyor belt 4, thereby increasing work efficiency.

[0031] The limiting rod 19 and the expansion rod 18 are arranged in parallel, and the arrangement of the limiting rod 19 and the expansion rod 18 facilitates fixing the packaging bag.

[0032] A driving shaft 20 is installed in the conveyor belt 4, and the driving shaft 20 is rotatably connected to the supporting bracket 3. A second motor 21 is installed on the driving shaft 20, and a motor seat 22 is fixedly connected to the second motor 21, and the motor seat 22 is fixedly connected to the supporting bracket 3. A driven shaft 23 is rotatably connected in the supporting bracket 3, and the driven shaft 23 is sleeved and connected to the conveyor belt 4. A guide roller 24 is provided on the conveyor belt 4, and the guide roller 24 is rotatably connected to the supporting bracket 3. The second motor 21 drives the driving shaft 20 to rotate through a coupling, and the driving shaft 20 drives the transmission belt 4 to move. The setting of the two guide rollers 24 changes the movement direction of the conveyor belt 4.

[0033] The driving shaft 20 and the driven shaft 23 are located on the same horizontal line, and the arrangement of the driving shaft 20 and the driven shaft 23 ensures the horizontal transmission of the tortilla.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tortilla packaging device with cleaning function, comprising a supporting frame (3) and a conveyor belt (4), characterized in that: A cleaning component (1), the cleaning component (1) is used to clean the surface of the conveyor belt (4), and the cleaning component (1) is fixedly connected to the supporting bracket (3); A discharging assembly (2), the discharging assembly (2) being used to fix the use position of the tortilla packaging bag, the discharging assembly (2) being fixedly connected to the bearing bracket (3); The cleaning assembly (1) comprises a cleaning box (5), wherein the cleaning box (5) is fixedly connected to the supporting bracket (3), the cleaning box (5) is sleeved and connected to the conveyor belt (4), a cover (6) is installed on the cleaning box (5), a bolt (7) is sleeved in the cover (6), the bolt (7) and the cleaning box (5) are threadedly connected, a transmission shaft (8) is rotatably connected in the cover (6), a first motor (9) is installed at one end of the transmission shaft (8), a sleeve (10) is sleeved at the other end of the transmission shaft (8), a brush disc (11) is fixedly connected to the sleeve (10), a positioning pin (12) is threadedly connected in the sleeve (10), the positioning pin (12) and the transmission shaft (8) are threadedly connected, and a collection shell (13) is sleeved in the cleaning box (5).

2. A tortilla packaging device with cleaning function according to claim 1, characterized in that: The transmission shaft (8) is provided with threaded holes at equal intervals.

3. A tortilla packaging device with cleaning function according to claim 1, characterized in that: The bolts (7) are symmetrically distributed with respect to the cover (6).

4. A tortilla packaging device with cleaning function according to claim 1, characterized in that: The discharge assembly (2) comprises a discharge shell (14), the discharge shell (14) and the supporting bracket (3) are fixedly connected, an electric push rod (15) is arranged on the discharge shell (14), a clamp (16) is fixedly connected to the electric push rod (15), the clamp (16) and the discharge shell (14) are fixedly connected, a strip plate (17) is fixedly connected to the electric push rod (15), an expansion rod (18) is fixedly connected to the strip plate (17), and a limit rod (19) is fixedly connected in the discharge shell (14).

5. A tortilla packaging device with cleaning function according to claim 4, characterized in that: The limiting rod (19) and the expansion rod (18) are arranged in parallel.

6. A tortilla packaging device with cleaning function according to claim 1, characterized in that: A driving shaft (20) is installed in the conveyor belt (4), and the driving shaft (20) is rotatably connected to the supporting bracket (3). A second motor (21) is installed on the driving shaft (20), and a motor seat (22) is fixedly connected to the second motor (21). The motor seat (22) and the supporting bracket (3) are fixedly connected. A driven shaft (23) is rotatably connected in the supporting bracket (3), and the driven shaft (23) and the conveyor belt (4) are sleeved and connected. A guide roller (24) is provided on the conveyor belt (4), and the guide roller (24) and the supporting bracket (3) are rotatably connected.

7. A tortilla packaging device with cleaning function according to claim 6, characterized in that: The driving shaft (20) and the driven shaft (23) are located on the same horizontal line.