Servo automatic feeding stock bin

By designing a servo automatic feed silo, using a servo lifting mechanism and high-precision sensor, the shortcomings in the existing feed silo in terms of feed accuracy and response speed are solved, and the feeding effect of high precision and fast response is achieved.

CN222794334UActive Publication Date: 2025-04-25GUANGZHOU DELAIKE AUTOMATION EQUIP
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Patent Information

Application Number
CN202421469780.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing mechanical or pneumatic feed silos have shortcomings in terms of feeding accuracy, response speed and material adaptability, especially when the material properties change greatly or the feeding volume needs to be precisely controlled, it is difficult to meet production needs.

Method used

A servo automatic feeding silo is designed, using a servo lifting mechanism, a small car clamping mechanism and a pallet positioning and transplanting mechanism. Through the cooperation of a servo motor and a high-precision sensor, the precise supply and rapid response of materials are achieved.

Benefits of technology

It realizes high-precision feeding and fast response, meets the production requirements for feeding accuracy and response speed, and adapts to changes in various materials.

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Abstract

The utility model discloses a servo automatic feeding stock bin which comprises a main body frame, a trolley clamping mechanism, a servo lifting mechanism and a tray positioning and transplanting mechanism, the servo lifting mechanism is arranged at the bottom of the main body frame, the trolley clamping mechanism is arranged on one side of the bottom of the main body frame, and the tray positioning and transplanting mechanism is arranged on one side of the bottom of the main body frame. The tray positioning and transplanting mechanism is arranged at the top of the main body frame; the feeding device is simple in structure, convenient to operate and high in feeding precision, accurate feeding of materials is achieved through cooperation of the servo motor and the high-precision sensor, and the requirement of production for feeding precision is met. And the servo motor has the characteristic of quick response, so that the feeding speed and quantity can be adjusted in a short time, the production requirement of quick change is met, and great convenience and rapidness are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic parts feeding systems, in particular to a servo automatic feeding bin. Background Art

[0002] In an automated production line, the feeding silo is one of the key devices to ensure production continuity and stability. At present, there are many feeding silos on the market, most of which use mechanical or pneumatic feeding methods. However, these existing technical solutions have shortcomings in feeding accuracy, response speed, and material adaptability. Especially when the material properties change greatly or the feeding amount needs to be precisely controlled, the existing technology often cannot meet the production needs.

[0003] Specifically, mechanical feeding silos usually feed materials through a motor-driven screw conveyor mechanism, but their feeding accuracy is greatly affected by the wear of the screw conveyor mechanism, and their response speed is slow, making it difficult to adapt to rapidly changing production needs. Although pneumatic feeding silos have a faster response speed, their feeding accuracy is greatly affected by air pressure fluctuations, and they have certain requirements on the properties of the materials, and their adaptability is poor, so we need a servo automatic feeding silo to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a servo automatic feeding silo, which solves the problems of poor accuracy and unstable response speed of traditional mechanical or pneumatic feeding in the above-mentioned background technology.

[0005] The utility model is implemented as follows: a servo automatic feeding silo, the device comprises: a main frame, a trolley clamping mechanism, a servo lifting mechanism and a tray positioning and transplanting mechanism, the servo lifting mechanism is placed at the bottom of the main frame, the trolley clamping mechanism is placed on one side of the bottom of the main frame, and the tray positioning and transplanting mechanism is placed on the top of the main frame;

[0006] A long rack and a slide rail are provided on the back of the main frame, and the long rack and the slide rail are parallel to each other. The servo lifting mechanism is transmission connected to the main frame through the long rack and the slide rail. The servo lifting mechanism is composed of a lifting base plate, a pallet, a pallet reinforcement rib, a gear, a reducer, a servo motor 1 and a linear guide slider. The pallet is fixedly mounted on the front side of the lifting base plate, the linear guide slider is fixedly mounted on the back side of the lifting base plate, the linear guide slider is slidingly connected to the slide rail, the pallet reinforcement rib is placed on the bottom surface of the pallet, the servo motor 1 is placed inside the pallet, the reducer is transmission connected to the output shaft of the servo motor 1 and is placed in the pallet, the output end of the reducer passes through the lifting base plate and is connected to the gear, and the gear is placed on the back side of the lifting base plate and meshes with the long rack. There are two sets of servo lifting mechanisms. The left servo lifting mechanism is used to receive the processed pallet materials, and the right servo lifting mechanism is used to lift the unprocessed materials for processing. Two sets of long racks and slide rails are provided on the back of the main frame to match them. When the servo motor is started, it drives the reducer to operate, thereby further driving the gears to operate, so that the entire mechanism can move up and down along the guide rail.

[0007] The further technical solution of the utility model is: the trolley clamping mechanism is composed of a cylinder 1, a cylinder connecting hinge, a clamp arm plate, a cylinder mounting plate, a clamp arm mounting plate, and a mechanism mounting plate; the trolley clamping mechanism is fixedly connected to the main frame through the mechanism mounting plate; the cylinder 1 is connected to the mechanism mounting plate through the cylinder mounting plate; the clamp arm plate is connected to the mechanism mounting plate rotating shaft through the clamp arm mounting plate; the clamp arm plate is movably connected to the piston rod of the cylinder 1 through the cylinder connecting hinge. When the cylinder 1 is extended, the clamp arm rotates to clamp the material trolley, ensuring the stability of the material trolley and allowing the material trolley to rise smoothly.

[0008] A further technical solution of the utility model is: the pallet positioning and transplanting mechanism is composed of a transplanting base plate, a pallet positioning mechanism and a pallet transplanting mechanism, the pallet positioning mechanism and the pallet transplanting mechanism are both placed on the transplanting base plate, the pallet positioning mechanism is transmission-connected to the pallet transplanting mechanism, and the transplanting base plate is fixedly connected to the top of the main frame.

[0009] A further technical solution of the utility model is: the pallet transplanting mechanism is composed of a linear guide, a driving wheel group, two reducers, two servo motors, and a driven wheel group. The linear guide is provided at the top near the back of the main frame and is fixedly connected to the main frame through a guide mounting plate. Two linear guides are provided at the top near the front of the main frame and are fixedly connected to the transplanting base plate. The driving wheel group is placed at one end of the upper surface of the transplanting base plate, and the driven wheel group is placed at the other end of the upper surface of the transplanting base plate. Synchronous belts are wound around the driving wheel group and the driven wheel group. The driving wheel group is transmission-connected to the driven wheel group through the synchronous belt. The output shaft of the second servo motor is transmission-connected to the second reducer, and the second reducer is transmission-connected to the driving wheel group through a reducer connecting rod.

[0010] A further technical solution of the utility model is: the pallet positioning mechanism is composed of a transplanting clamping movable plate, a transplanting clamping fixed plate, a clamping arm cross plate, a cylinder three and a cylinder two; the transplanting clamping movable plate and the transplanting clamping fixed plate are both fixedly connected to a slider on a linear guide rail close to the front of a main frame; one end side surface of the clamping arm cross plate is fixedly connected to a slider on a linear guide rail close to the back of the main frame through a slider mounting plate; the other end side surface of the clamping arm cross plate is fixedly connected to the transplanting clamping movable plate; the cylinder two is placed on the upper surface of the transplanting clamping movable plate and fixedly connected to the transplanting clamping movable plate; the piston rod of the cylinder two is connected to the transplanting clamping fixed plate; the cylinder three is placed on the upper surface of the transplanting clamping fixed plate and fixedly connected to the transplanting clamping fixed plate. Among them, there are two corresponding groups of cylinders 2 and the clamping arm cross plate. When the two groups of cylinders 2 retract (clamp the left and right range of the pallet), the pallet positioning and transplanting mechanism → cylinder 3 extends (clamps the front and back range of the pallet) → wait for processing and material picking (used with matching material picking claws) → processing is completed → servo motor 2 of the pallet positioning and transplanting mechanism starts (the mechanism moves to the left to the unloading station) → cylinder 3 of the pallet positioning and transplanting mechanism retracts (releases the front and back range of the pallet) → servo motor 1 of the left servo lifting mechanism starts and rises (lifts the pallet to the contact sensor position) → two groups of cylinders 2 of the pallet positioning and transplanting mechanism extend (release the left and right range of the pallet) → let the pallet be caught by the left servo lifting mechanism.

[0011] Cylinder two clamps the pallet, and cylinder three presses the pallet to achieve pallet positioning; servo motor two drives the synchronous belt to enable the entire mechanism to achieve left and right reciprocating motion along the linear guide rail.

[0012] A further technical solution of the utility model is that a cylinder plate is arranged on the end surface of the piston rod of the cylinder three.

[0013] A further technical solution of the utility model is that a tray pad is provided on the bottom surface of the clamp arm transverse plate.

[0014] A further technical solution of the utility model is that a tray limiting block is provided on the side surface of one end of the clamp arm horizontal plate close to the slider mounting plate, and the tray limiting block is parallel to the cylinder plate.

[0015] A further technical solution of the utility model is: a buffer is provided on the upper surface of the transplanting base plate close to one end of the driven wheel group, and the buffer is detachably connected to the transplanting base plate through a buffer mounting seat.

[0016] Beneficial effects of the utility model: The utility model has a simple structure, convenient operation, and high-precision feeding: through the cooperation of the servo motor and the high-precision sensor, the accurate feeding of materials is realized to meet the production requirements for feeding accuracy. High response speed: The servo motor has the characteristics of fast response, and can adjust the feeding speed and amount in a short time to adapt to the rapidly changing production needs, which is very convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structural diagram of a servo automatic feeding silo provided by the utility model;

[0018] Figure 2 This is a diagram of a trolley clamping mechanism of a servo automatic feeding bin provided by the utility model;

[0019] Figure 3 This is a servo lifting mechanism diagram of a servo automatic feeding silo provided by the utility model;

[0020] Figure 4 This is a diagram of a tray positioning and transplanting mechanism of a servo automatic feeding silo provided by the utility model;

[0021] Figure 5 This is an enlarged view of point A of a servo automatic feeding silo provided by the utility model;

[0022] Figure 6 This is a front view of a combination of a material trolley and a 10-layer pallet provided by the utility model;

[0023] Figure 7 It is a combined side view of a material trolley and a 10-layer pallet provided by the utility model.

[0024] Figure numerals: 1, trolley clamping mechanism; 2, servo lifting mechanism; 3, pallet positioning and transplanting mechanism; 11, cylinder 1; 12, cylinder connecting hinge; 13, clamping arm plate; 14, cylinder mounting plate; 15, clamping arm mounting plate; 16, mechanism mounting plate; 21, lifting base plate; 22, support plate; 23, support plate reinforcement rib; 24, gear; 25, reducer; 26, servo motor 1; 27, linear guide slider; 31, transplanting base plate; 32, guide rail mounting plate; 33 , driving wheel group; 34, reducer connecting rod; 35, reducer two; 36, servo motor two; 37, driven wheel group; 38, synchronous belt; 39, buffer mounting seat; 310, pallet pad; 311, clamp arm cross plate; 312, pallet limit block; 313, slider mounting plate; 314, transplanting clamping movable plate; 315, transplanting clamping fixed plate; 316, cylinder plate; 317, cylinder three; 318, cylinder two; 319, linear guide; 320, buffer. DETAILED DESCRIPTION

[0025] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.

[0026] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of the present specification are only used to match the contents disclosed in the specification for people familiar with the technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present utility model, should still fall within the scope of the technical contents disclosed by the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in the present specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present utility model. The change or adjustment of the relative relationship, without substantial change of the technical contents, should also be regarded as the scope of the implementation of the present utility model.

[0027] Embodiment 1: Figure 1-Figure 5 A servo automatic feeding silo is shown, which includes: a main frame, a trolley clamping mechanism 1, a servo lifting mechanism 2 and a pallet positioning and transplanting mechanism 3, wherein the servo lifting mechanism 2 is placed at the bottom of the main frame, the trolley clamping mechanism 1 is placed at one side of the bottom of the main frame, and the pallet positioning and transplanting mechanism 3 is placed at the top of the main frame;

[0028] A long rack and a slide rail are provided on the back of the main frame, and the long rack and the slide rail are parallel to each other. The servo lifting mechanism 2 is transmission-connected to the main frame through the long rack and the slide rail. The servo lifting mechanism 2 is composed of a lifting base plate 21, a support plate 22, a support plate reinforcement rib 23, a gear 24, a reducer 25, a servo motor 26 and a linear guide slider 27. The support plate 22 is fixedly mounted on the front of the lifting base plate 21, and the linear guide slider 27 is fixedly mounted on the back of the lifting base plate 21. The linear guide slider 27 is slidingly connected to the slide rail, the support plate reinforcement rib 23 is placed on the bottom surface of the support plate 22, and the servo motor 26 is placed inside the support plate 22. The reducer 25 is transmission-connected to the output shaft of the servo motor 26 and is placed in the support plate 22. The output end of the reducer 25 passes through the lifting base plate 21 and is connected to the gear 24. The gear 24 is placed on the back of the lifting base plate 21 and meshes with the long rack. The trolley clamping mechanism 1 is composed of a cylinder 11, a cylinder connecting hinge 12, a clamping arm plate 13, a cylinder mounting plate 14, a clamping arm mounting plate 15, and a mechanism mounting plate 16. The trolley clamping mechanism 1 is fixedly connected to the main frame through the mechanism mounting plate 16. The cylinder 11 is connected to the mechanism mounting plate 16 through the cylinder mounting plate 14. The clamping arm plate 13 is connected to the rotating shaft of the mechanism mounting plate 16 through the clamping arm mounting plate 15. The clamping arm plate 13 is movably connected to the piston rod of the cylinder 11 through the cylinder connecting hinge 12. The pallet positioning and transplanting mechanism 3 is composed of a transplanting base plate 31, a pallet positioning mechanism, and a pallet transplanting mechanism. The pallet positioning mechanism and the pallet transplanting mechanism are both placed on the transplanting base plate 31. The pallet positioning mechanism is transmission-connected to the pallet transplanting mechanism. The transplanting base plate 31 is fixedly connected to the top of the main frame. The pallet transplanting mechanism is composed of a linear guide 319, a driving wheel group 33, a reducer 35, a servo motor 36, and a driven wheel group 37. The linear guide 319 is provided with one linear guide 319 near the top of the back of the main frame and is fixedly connected to the main frame through a guide mounting plate 32. The linear guide 319 is provided with two linear guides 319 near the top of the front of the main frame and are fixedly connected to the transplanting base plate 31. The driving wheel group 33 is placed on one end of the upper surface of the transplanting base plate 31, and the driven wheel group 37 is placed on the other end of the upper surface of the transplanting base plate 31. A synchronous belt 38 is wound around the driving wheel group 33 and the driven wheel group 37. The driving wheel group 33 is connected to the driven wheel group 37 through the synchronous belt 38. The output shaft of the servo motor 36 is connected to the reducer 35, and the reducer 35 is connected to the driving wheel group 33 through a reducer connecting rod 34.The pallet positioning mechanism is composed of a transplanting clamping movable plate 314, a transplanting clamping fixed plate 315, a clamping arm cross plate 311, a cylinder three 317 and a cylinder two 318. The transplanting clamping movable plate 314 and the transplanting clamping fixed plate 315 are both fixedly connected to a slider on a linear guide rail 319 near the front of the main frame. One end side of the clamping arm cross plate 311 is fixedly connected to a slider on a linear guide rail 319 near the back of the main frame through a slider mounting plate 313. The other end side of the clamping arm cross plate 311 is fixedly connected to the transplanting clamping movable plate 314. The cylinder two 318 is placed on the upper surface of the transplanting clamping movable plate 314 and fixedly connected to the transplanting clamping movable plate 314. The piston rod of the cylinder two 318 is connected to the transplanting clamping fixed plate 315. The cylinder three 317 is placed on the upper surface of the transplanting clamping fixed plate 315 and fixedly connected to the transplanting clamping fixed plate 315. A cylinder plate 316 is provided on the piston rod end surface of the cylinder three 317. A pallet pad 310 is provided on the bottom surface of the clamp arm horizontal plate 311. A pallet stopper 312 is provided on the side surface of one end of the clamp arm horizontal plate 311 close to the slider mounting plate 313, and the pallet stopper 312 is parallel to the cylinder plate 316. A buffer 320 is provided on the upper surface of the transplanting base plate 31 close to one end of the driven wheel group 37, and the buffer 320 is detachably connected to the transplanting base plate 31 through a buffer mounting seat 39.

[0029] Working principle: The right servo lifting mechanism 2 is at the origin → manually push the blank trolley in to confirm it is in place → the trolley clamping mechanism 1 cylinder extends → the right servo lifting mechanism 2 servo motor starts to rise → the top tray is in place and stops rising → the two groups of cylinders 2 of the tray positioning and transplanting mechanism 3 retract to clamp the left and right range of the tray → the cylinder 3 of the tray positioning and transplanting mechanism 3 extends to clamp the front and back range of the tray → the servo motor of the right servo lifting mechanism 2 starts to lower the tray and detach it to keep it still → wait for processing and material collection to use the matching material collection claw → processing is completed → the servo motor 2 of the tray positioning and transplanting mechanism 3 starts the mechanism to move Move left to the unloading station → Pallet positioning and transplanting mechanism 3 cylinder 3 retracts to release the front and rear range of the pallet → The servo motor of the left servo lifting mechanism 2 starts to rise and lift the pallet to contact the sensor position → The two groups of cylinders of the pallet positioning and transplanting mechanism 3 extend to release the left and right range of the pallet → The servo motor of the left servo lifting mechanism 2 starts to descend and leave the transplanting range, and waits for the lower wheel to receive the pallet → The servo motor 2 of the pallet positioning and transplanting mechanism 3 starts the mechanism and moves to the right to the loading station → Repeat the above actions After cycling all the pallets on the blank trolley, carry out the finished product trolley unloading and the blank trolley feeding operations.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A servo automatic feeding silo, characterized in that: include: A main frame, a trolley clamping mechanism (1), a servo lifting mechanism (2) and a pallet positioning and transplanting mechanism (3), wherein the servo lifting mechanism (2) is placed at the bottom of the main frame, the trolley clamping mechanism (1) is placed on one side of the bottom of the main frame, and the pallet positioning and transplanting mechanism (3) is placed at the top of the main frame; A long rack and a slide rail are provided on the back of the main frame, the long rack and the slide rail are parallel to each other, the servo lifting mechanism (2) is connected to the main frame through the long rack and the slide rail, the servo lifting mechanism (2) is composed of a lifting base plate (21), a support plate (22), a support plate reinforcement rib (23), a gear (24), a reducer (25), a servo motor (26) and a linear guide slider (27), the support plate (22) is fixedly mounted on the front of the lifting base plate (21), and the linear guide slider (27) is fixedly mounted on the lifting base The back side of the plate (21), the linear guide slider (27) is slidably connected to the slide rail, the support plate reinforcement rib (23) is placed on the bottom surface of the support plate (22), the servo motor (26) is placed inside the support plate (22), the reducer (25) is transmission-connected to the output shaft of the servo motor (26) and is placed inside the support plate (22), the output end of the reducer (25) passes through the lifting base plate (21) and is connected to the gear (24), and the gear (24) is placed on the back side of the lifting base plate (21) and meshes with the long rack.

2. A servo automatic feeding silo according to claim 1, characterized in that: The trolley clamping mechanism (1) is composed of a cylinder (11), a cylinder connecting hinge (12), a clamping arm plate (13), a cylinder mounting plate (14), a clamping arm mounting plate (15), and a mechanism mounting plate (16); the trolley clamping mechanism (1) is fixedly connected to the main frame via the mechanism mounting plate (16); the cylinder (11) is connected to the mechanism mounting plate (16) via the cylinder mounting plate (14); the clamping arm plate (13) is connected to the rotating shaft of the mechanism mounting plate (16) via the clamping arm mounting plate (15); and the clamping arm plate (13) is movably connected to the piston rod of the cylinder (11) via the cylinder connecting hinge (12).

3. A servo automatic feeding silo according to claim 1, characterized in that: The pallet positioning and transplanting mechanism (3) is composed of a transplanting base plate (31), a pallet positioning mechanism and a pallet transplanting mechanism. The pallet positioning mechanism and the pallet transplanting mechanism are both placed on the transplanting base plate (31). The pallet positioning mechanism is transmission-connected to the pallet transplanting mechanism. The transplanting base plate (31) is fixedly connected to the top of the main frame.

4. A servo automatic feeding silo according to claim 3, characterized in that: The tray transplanting mechanism is composed of a linear guide rail (319), a driving wheel group (33), a reducer (35), a servo motor (36), and a driven wheel group (37). One linear guide rail (319) is provided near the top of the back of the main frame and is fixedly connected to the main frame through a guide rail mounting plate (32). Two linear guide rails (319) are provided near the top of the front of the main frame and are fixedly connected to the transplanting base plate (31). The driving wheel group (33) is placed on the top of the transplanting base plate (31). The driven wheel group (37) is disposed at one end of the upper surface of the transplanting base plate (31), and the driven wheel group (37) is disposed at the other end of the upper surface of the transplanting base plate (31). A synchronous belt (38) is wound around the driving wheel group (33) and the driven wheel group (37). The driving wheel group (33) is connected to the driven wheel group (37) through the synchronous belt (38). The output shaft of the second servo motor (36) is connected to the second reducer (35). The second reducer (35) is connected to the driving wheel group (33) through a reducer connecting rod (34).

5. A servo automatic feeding silo according to claim 4, characterized in that: The tray positioning mechanism is composed of a transplanting clamping movable plate (314), a transplanting clamping fixed plate (315), a clamping arm horizontal plate (311), a cylinder three (317) and a cylinder two (318). The transplanting clamping movable plate (314) and the transplanting clamping fixed plate (315) are both fixedly connected to a slider on a linear guide rail (319) close to the front of the main frame. One end side surface of the clamping arm horizontal plate (311) is connected to a slider on a linear guide rail (319) close to the back of the main frame through a slider mounting plate (313). The other end side of the clamping arm horizontal plate (311) is fixedly connected to the transplanting clamping movable plate (314), the second cylinder (318) is placed on the upper surface of the transplanting clamping movable plate (314) and is fixedly connected to the transplanting clamping movable plate (314), the piston rod of the second cylinder (318) is connected to the transplanting clamping fixed plate (315), and the third cylinder (317) is placed on the upper surface of the transplanting clamping fixed plate (315) and is fixedly connected to the transplanting clamping fixed plate (315).

6. A servo automatic feeding silo according to claim 5, characterized in that: A cylinder plate (316) is provided on the end surface of the piston rod of the cylinder three (317).

7. The servo automatic feeding silo according to claim 5, characterized in that: The bottom surface of the clamp arm horizontal plate (311) is provided with a tray pad (310).

8. The servo automatic feeding silo according to claim 6, characterized in that: A tray limiting block (312) is provided on the side surface of one end of the clamp arm horizontal plate (311) close to the slider mounting plate (313), and the tray limiting block (312) is parallel to the cylinder plate (316).

9. The servo automatic feeding silo according to claim 5, characterized in that: A buffer (320) is provided on the upper surface of the transplanting base plate (31) close to one end of the driven wheel group (37), and the buffer (320) is detachably connected to the transplanting base plate (31) via a buffer mounting seat (39).