Anti-stripping derusting machine for galvanized wire processing
By designing an anti-rust removal machine for galvanized wire processing that can be automatically guided and rolled, the problem of large and complicated rust removal of galvanized wire in the prior art is solved, and efficient rust removal and easy operation of galvanized wire is achieved.
Patent Information
- Application Number
- CN202421877419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing rust removal device requires the galvanized wire to be rolled and then transported to the rust removal box for rust removal, resulting in large space occupancy and cumbersome operation.
An anti-rust removal machine for galvanized wire processing is designed. This machine can soak the entire roll of galvanized wire and rewind it. Through electric push rods, placement rollers, reciprocating screws and guide components, the automatic guidance and winding of galvanized wire is realized, and the operation is simplified.
It realizes efficient rust removal of galvanized wire, reduces the need for operating space and manual assistance, and improves rust removal efficiency and aesthetics.
Smart Images
Figure CN222794817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanized wire processing, in particular to an anti-rusting and derusting machine for galvanized wire processing. Background Art
[0002] In the metal processing industry, galvanized wire is widely used in many fields such as construction, bridges, fences, etc. due to its good corrosion resistance and mechanical properties. However, during storage or use, if the galvanized wire is exposed to a humid or corrosive environment for a long time, rust may occur on the surface of the galvanized wire, affecting its aesthetics and service life, so rust removal is required. At present, the existing rust removal device generally spreads the rolled galvanized wire outside, and then transports the galvanized wire into the rust removal box for rust removal, resulting in a large space occupied by the rust removal operation, and manual assistance is required to release the rolled galvanized wire, which is inconvenient to operate.
[0003] In order to solve the above problems, we propose an anti-rust removal machine for galvanized wire processing. The rust removal machine can soak the entire roll of galvanized wire and rewind it, which is simpler to operate. Utility Model Content
[0004] In order to overcome the shortcomings of spreading the galvanized wire outside for guiding and soaking, which occupies a large space and is more complicated to operate, the utility model provides an anti-rust removal machine for galvanized wire processing. The rust removal machine can soak the entire roll of galvanized wire and rewind it, which is simpler to operate.
[0005] The invention discloses an anti-rust removal machine for galvanized wire processing, comprising a mounting frame, a rust removal box is fixedly connected to the mounting frame, a cover plate is rotatably connected to the rust removal box, a longitudinally symmetrical electric push rod is fixedly connected to the rust removal box, a sliding side plate is fixedly connected between the telescopic ends of the longitudinally symmetrical electric push rod, the sliding side plate is fitted with the rust removal box, a first motor is fixedly connected to the sliding side plate, a placement roller is rotatably connected in the rust removal box, the placement roller is clamped with the output shaft of the first motor, and a device for rust removal of the galvanized wire after rust removal is provided on the mounting frame. The winding component of the winding box has a longitudinally symmetrical guide rail fixedly connected in the rust removal box, a toggle frame is slidably connected in the guide rail, a longitudinally symmetrical reciprocating screw is rotatably connected in the rust removal box, the reciprocating screw is connected to the adjacent toggle frame by a thread, a pulley group is connected between the longitudinally symmetrical reciprocating screw and the placement roller, and equidistantly distributed toggle blocks are slidably connected in the toggle frame, a first elastic member is connected between the toggle block and the adjacent toggle frame, and a guide component for guiding the galvanized wire after rust removal is provided on the mounting base.
[0006] Optionally, the mounting base and the rust removal box are provided with interconnected circular holes for the galvanized wire after rust removal to pass through.
[0007] Optionally, a sealing strip is provided on the sliding side plate, and the sealing strip is used to seal the gap between the sliding side plate and the rust removal box.
[0008] Optionally, one end of the toggle block extending out of the toggle frame is a transversely symmetrical inclined structure.
[0009] Optionally, the winding assembly includes a winding drum, which is rotatably connected to a mounting base, a second motor is fixedly connected to the mounting base, and an output shaft of the second motor is connected to the front end of the winding drum.
[0010] Optionally, the guide assembly includes a fixed plate, which is fixedly connected to the mounting base, a sliding rod is slidably connected to the fixed plate, the guide plate is fixedly connected to one side of the sliding rod close to each other, and a second elastic member is connected between the sliding rod and the adjacent fixed plate.
[0011] Optionally, the guide plates are arc-shaped and fit together to form a cylinder with a hollow structure for the galvanized wire to pass through.
[0012] Optionally, the guide plate forming cylinder is located at the circular hole of the mounting base.
[0013] The beneficial effects of the utility model are as follows: the galvanized wire reel is placed on the placing roller, one end of the galvanized wire is controlled to pass through the round hole, and is guided by the guide plate and then wound on the winding drum, and the winding drum rotates to wind up the rust-removed galvanized wire. When winding up, the placing roller rotates to drive the galvanized wire reel to rotate, so that the galvanized wire can be better released, and the twisting of the guided galvanized wire can be avoided. At the same time, the galvanized wire can also be evenly immersed in the rust removal liquid for rust removal, and the toggle frame drives the toggle block to move left and right to toggle the rolled galvanized wire, so that the rust removal liquid can better penetrate into the inside of the galvanized wire, thereby improving the rust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 The utility model is a three-dimensional structural schematic diagram of the installation base frame, rust removal box and cover plate and other components.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the first motor and the placement roller of the utility model.
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the guide rail, the toggle frame, the reciprocating screw rod and other components of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the toggle frame, the toggle block and the first elastic member of the utility model.
[0019] Figure 6It is a three-dimensional structural schematic diagram of the sliding rod, the guide plate, the second elastic member and other components of the utility model.
[0020] Explanation of the reference numerals: 1: mounting base, 101: rust removal box, 2: cover plate, 3: sliding side plate, 4: first motor, 5: placing roller, 6: electric push rod, 7: winding drum, 8: second motor, 9: guide rail, 10: toggle frame, 11: reciprocating screw rod, 12: pulley group, 13: toggle block, 14: first elastic member, 15: fixed plate, 16: sliding rod, 17: guide plate, 18: second elastic member. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Embodiment 1: A rust-proofing machine for galvanized wire processing, such as Figure 1-Figure 6 As shown, it includes a mounting base 1, a rust removal box 101, a cover plate 2, a sliding side plate 3, a first motor 4, a placement roller 5, an electric push rod 6, a winding assembly, a guide rail 9, a toggle frame 10, a reciprocating screw rod 11, a pulley group 12, a toggle block 13, a first elastic member 14 and a guide assembly. The mounting base 1 is fixedly connected to the rust removal box 101. The mounting base 1 and the rust removal box 101 are provided with mutually connected circular holes on the left side for the galvanized wire after rust removal to pass through. The upper rear side of the rust removal box 101 is rotatably connected to the cover plate. Plate 2, the front and rear sides of the right side of the rust removal box 101 are fixedly connected with electric push rods 6, and a sliding side plate 3 is fixedly connected between the telescopic ends of the front and rear electric push rods 6. The sliding side plate 3 is fitted with the right side of the rust removal box 101, and a sealing strip is provided on the left side of the sliding side plate 3. The sealing strip is used to seal the gap between the sliding side plate 3 and the rust removal box 101. The upper part of the sliding side plate 3 is fixedly connected with a first motor 4, and the upper part of the rust removal box 101 is rotatably connected with a placement roller 5, and the right end of the placement roller 5 is connected to the output shaft of the first motor 4 A winding assembly for winding the galvanized wire after rust removal is provided on the left side of the mounting base 1. Guide rails 9 are fixedly connected to the front and rear sides of the upper part of the rust removal box 101. A toggle frame 10 is slidably connected to the guide rails 9. A front-to-back symmetrical reciprocating screw rod 11 is rotatably connected to the upper part of the rust removal box 101. The reciprocating screw rod 11 is connected to the adjacent toggle frame 10 by threads. A pulley group 12 is connected between the right parts of the front and rear two reciprocating screw rods 11 and the right part of the placement roller 5. The pulley group 12 consists of two belts. The toggle frame 10 is composed of a pulley and a flat belt, a reciprocating screw rod 11 is fixedly connected to the right with a pulley, a placing roller 5 is fixedly connected to the right with another pulley, a flat belt is sleeved between the two pulleys, six equidistantly distributed toggle blocks 13 are slidably connected in the toggle frame 10, one end of the toggle block 13 extending out of the toggle frame 10 is a left-right symmetrical inclined structure, a first elastic member 14 is connected between the toggle block 13 and the adjacent toggle frame 10, and a guide assembly for guiding the rust-removed galvanized wire is provided on the mounting base 1.
[0023] When using the device, the staff controls the electric push rod 6 to extend, and the electric push rod 6 extends to drive the sliding side plate 3 to slide right, and the sliding side plate 3 slides to the right to drive the first motor 4 to move to the right. After moving to the right, the output shaft of the first motor 4 is separated from the placement roller 5, and then the staff puts the galvanized wire reel that needs to be processed on the placement roller 5. After placing it, the staff controls the electric push rod 6 to reset, and the electric push rod 6 resets to drive the sliding side plate 3 to slide left and reset to fit the rust removal box 101. Under the action of the sealing strip, the gap between the sliding side plate 3 and the rust removal box 101 can be sealed, and the sliding side plate 3 slides to the left to drive the first motor 4 to move left and reset. After the first motor 4 moves to the left and resets, the output shaft of the first motor 4 is stuck in the placement roller 5, and then the staff pours the rust removal liquid into the rust removal box 101, and then, the staff controls one end of the galvanized wire to pass through the circular hole on the left side of the mounting base 1 and the rust removal box 101, and is wound on the winding assembly after being guided by the guide assembly, and then controls The cover plate 2 is rotated downward to close, and then the galvanized wire is reeled up by the reeling assembly. While reeling up, the staff drives the placement roller 5 to rotate through the first motor 4, and the rotation of the placement roller 5 drives the galvanized wire reel to rotate. The rotation of the galvanized wire reel can make the galvanized wire be released better to avoid the twisting of the galvanized wire. When the galvanized wire reel rotates, the galvanized wire can be evenly immersed in the rust removal liquid for rust removal. When the placement roller 5 rotates, it will also drive the reciprocating screw rod 11 to rotate through the pulley group 12. The reciprocating wire The rotation of the rod 11 drives the toggle frame 10 to slide back and forth left and right. The toggle frame 10 slides left and right and drives the toggle block 13 to move left and right. The left and right movement of the toggle block 13 can toggle the rolled galvanized wire so that the rust removal liquid can better penetrate into the galvanized wire. When the toggle block 13 moves left and right, since the two sides of the toggle block 13 are in an inclined state and under the action of the first elastic member 14, the toggle block 13 can be retracted and retracted on the toggle frame 10, which can ensure that the galvanized wire is tossed while avoiding being stuck by the galvanized wire.
[0024] Embodiment 2: Based on embodiment 1, Figure 1 and Figure 2 As shown, the winding assembly includes a winding drum 7 and a second motor 8. The winding drum 7 is rotatably connected to the lower left side of the mounting base 1, and the second motor 8 is fixedly connected to the lower left front side of the mounting base 1. The output shaft of the second motor 8 is connected to the front end of the winding drum 7.
[0025] When using the device, the staff will first wind one end of the galvanized wire after passing through the round hole on the winding drum 7, and then the staff will control the second motor 8 to start. The output shaft of the second motor 8 will rotate to drive the winding drum 7 to rotate and wind up the galvanized wire after rust removal. After rust removal and winding are completed, the staff will turn off the second motor 8.
[0026] like Figure 6As shown, the guide assembly includes a fixed plate 15, a sliding rod 16, a guide plate 17 and a second elastic member 18. Three fixed plates 15 are fixedly connected to the upper left side of the mounting base 1. The sliding rod 16 is slidably connected to the fixed plate 15. The side of the sliding rod 16 close to each other is fixedly connected to the guide plate 17. The three guide plates 17 form a cylinder located at the circular hole of the mounting base 1. The second elastic member 18 is connected between the sliding rod 16 and the adjacent fixed plate 15.
[0027] When using the device, the staff controls the three sliding rods 16 to slide outward, the second elastic member 18 is deformed, the sliding rod 16 slides outward, driving the guide plate 17 to move outward and open, and then the staff passes the galvanized wire passing through the round hole through the three guide plates 17, and then releases the sliding rod 16. Under the action of the second elastic member 18 resetting, the sliding rod 16 drives the guide plate 17 to move inward and reset. At this time, the galvanized wire is covered by the three guide plates 17, and when the reel 7 reels the galvanized wire and controls the galvanized wire to move to the left, the guide plate 17 can guide the galvanized wire and straighten the galvanized wire.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rust-proofing machine for galvanized wire processing, characterized in that: The invention comprises a mounting frame (1), a rust removal box (101) is fixedly connected to the mounting frame (1), a cover plate (2) is rotatably connected to the rust removal box (101), a longitudinally symmetrical electric push rod (6) is fixedly connected to the rust removal box (101), a sliding side plate (3) is fixedly connected between the telescopic ends of the longitudinally symmetrical electric push rod (6), the sliding side plate (3) is fitted with the rust removal box (101), a first motor (4) is fixedly connected to the sliding side plate (3), a placement roller (5) is rotatably connected inside the rust removal box (101), the placement roller (5) is clamped with the output shaft of the first motor (4), and a winding assembly for winding the rust-removed galvanized wire is provided on the mounting frame (1). A longitudinally symmetrical guide rail (9) is fixedly connected in the rust removal box (101), a toggle frame (10) is slidably connected in the guide rail (9), a longitudinally symmetrical reciprocating screw (11) is rotatably connected in the rust removal box (101), the reciprocating screw (11) is connected to an adjacent toggle frame (10) by a thread, a pulley group (12) is connected between the longitudinally symmetrical reciprocating screw (11) and the placement roller (5), equidistantly distributed toggle blocks (13) are slidably connected in the toggle frame (10), a first elastic member (14) is connected between the toggle block (13) and the adjacent toggle frame (10), and a guide assembly for guiding the galvanized wire after rust removal is provided on the mounting base (1).
2. The rust-proofing machine for galvanized wire processing according to claim 1, characterized in that: The mounting base (1) and the rust removal box (101) are provided with interconnected circular holes for the galvanized wire after rust removal to pass through.
3. The rust-proofing machine for galvanized wire processing according to claim 2, characterized in that: A sealing strip is provided on the sliding side plate (3), and the sealing strip is used to seal the gap between the sliding side plate (3) and the rust removal box (101).
4. The rust-proofing machine for galvanized wire processing according to claim 3, characterized in that: One end of the toggle block (13) extending outside the toggle frame (10) is a transversely symmetrical inclined structure.
5. The rust-proofing machine for galvanized wire processing according to claim 4, characterized in that: The winding assembly comprises a winding drum (7), the winding drum (7) is rotatably connected to a mounting base (1), a second motor (8) is fixedly connected to the mounting base (1), and an output shaft of the second motor (8) is connected to the front end of the winding drum (7).
6. The rust-proofing and derusting machine for galvanized wire processing according to claim 5, characterized in that: The guide assembly comprises a fixed plate (15), the fixed plate (15) being fixedly connected to the mounting base (1), a sliding rod (16) being slidably connected to the fixed plate (15), a guide plate (17) being fixedly connected to one side of the sliding rod (16) close to each other, and a second elastic member (18) being connected between the sliding rod (16) and the adjacent fixed plate (15).
7. The rust-proofing and derusting machine for galvanized wire processing according to claim 6, characterized in that: The guide plates (17) are arc-shaped and fit together to form a cylinder with a hollow structure for the galvanized wire to pass through.
8. The rust-proofing and derusting machine for galvanized wire processing according to claim 7, characterized in that: The guide plate (17) forms a cylinder located at the circular hole of the mounting base (1).