Syrup sterilizing and filling equipment
By designing syrup sterilization filling equipment that is automatically filled, automatic loading and quick connection disconnection, the problems of manual operation in the existing technology are solved, such as manual operation, manual operation in the loading process, and complex pipeline connections, and efficient and accurate syrup filling and production process improvements are achieved.
Patent Information
- Application Number
- CN202421452459.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing syrup sterilization filling equipment relies on manual operation, which is time-consuming and labor-intensive, and can easily lead to a decrease in filling accuracy during long-term operation, affecting the quality and yield of syrup. The existing mechanical filling equipment still requires manual operation in the material loading process, increasing production costs and limiting the improvement of production efficiency. At the same time, the pipe connection and disconnection operations are complex, time-consuming and easy to damage, increasing maintenance costs.
A syrup sterilization filling equipment is designed, including a rotating rack, a placing plate, a first motor and a filling head to realize automatic filling. At the same time, a conveyor device is provided, including a conveyor rack, a conveyor belt, a second motor and a transmission roller, so as to realize automatic loading of filling bottles. The fast-card device uses sealing grooves, sealing plates, return blocks and other components to achieve rapid connection and disconnection of the pipes, simplifying operation and improving sealing.
Automatic filling of syrup is realized, filling efficiency and accuracy is improved, manual operation is reduced, and production efficiency is improved. Automatic loading and quick connection disconnection functions simplify operational processes and reduce production and maintenance costs.
Smart Images

Figure CN222795145U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of syrup sterilization and filling, and more specifically, to a syrup sterilization and filling device. Background Art
[0002] In the current field of syrup sterilization filling equipment, most devices still rely on manual operation to complete the filling process. Although this method can ensure the accuracy of filling to a certain extent, it also brings obvious problems. Manual filling is not only time-consuming and labor-intensive, but also during long-term operation, manual fatigue and negligence may lead to a decrease in filling accuracy, thereby affecting the quality and output of the syrup. In addition, manual operation also limits the improvement of production efficiency, which restricts large-scale production.
[0003] Although mechanical filling equipment has appeared in the prior art, many devices still rely on manual operation in the material loading process. Although this semi-automatic design reduces manual labor to a certain extent, it still requires a large amount of human resources to be responsible for material handling and loading, which not only increases production costs, but also limits the further improvement of production efficiency. At the same time, some existing loading devices are too simple in design and lack an effective conveying control system, which may lead to unstable material transportation and affect the continuity and consistency of filling.
[0004] In addition, the existing filling equipment has a certain degree of complexity in the pipe connection and disconnection operations. During the filling process, the orderly connection of the pipes is the key to ensuring the smooth flow of syrup. However, the connection and disconnection operations between pipes in the prior art are often cumbersome and require more time and human resources, which not only reduces production efficiency, but also the pipe interfaces are easily damaged during frequent connection and disconnection operations, increasing the cost of maintenance and replacement. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the utility model provides a syrup sterilization and filling device to solve the technical problems mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a syrup sterilization and filling equipment, comprising a fixed frame, a filling device is arranged on the fixed frame, the filling device comprises a rotating frame, a placement plate, a first motor and a filling head, the first motor is installed below the fixed frame, the output end of the first motor is connected to the rotating frame, the placement plate is arranged at the bottom of the rotating frame, the filling head is installed above the rotating frame, a conveying device is arranged on one side of the fixed frame, a quick card device is connected to the top of the filling head, the quick card device comprises a sealing groove, a sealing plate, a return block, a push sleeve, a fixed pipe, a spring, a fixed block, a matching frame, a matching mechanism, a through groove, a push sleeve, a fixed pipe, a spring, a fixed block, a matching frame, a matching mechanism, a through groove, a push sleeve, a fixed pipe, a spring, a fixed pipe, a matching frame, a matching mechanism, a push sleeve, a push sleeve, a fixing pipe ... A spring, a connecting tube, a matching sleeve and a reducing plate, the sealing groove is provided on the inner side of the fixed tube, the sealing plate is arranged on the outer side of the connecting tube, the return block is connected to one side of the matching sleeve, the push sleeve is movably arranged on the outer side of the fixed tube, the two ends of the spring are respectively connected to the fixed block and the return block, the fixed block is fixedly connected to the outer side of the fixed tube, the matching frame is movably arranged on the outer side of the matching sleeve, the through groove is provided on the side wall of the fixed tube, the push spring is movably arranged on one side of the push sleeve, one end of the connecting tube is inserted into the fixed tube, the matching sleeve is movably arranged on the outer side of the fixed tube, the reducing plate is fixedly connected to the outer side of the matching sleeve, and a conveying device is arranged on one side of the fixed frame.
[0009] The utility model is further configured that a cylinder is provided on the fixing frame, a piston rod is provided at the output end of the cylinder, and the bottom end of the piston rod is connected to the top end of the filling head.
[0010] The utility model is further configured that the matching mechanism includes a matching rod and a matching groove, the matching groove is arranged outside the fixing tube, one end of the matching rod is inserted into the matching groove, and the other end of the matching rod is fixedly connected to the matching frame.
[0011] The utility model is further configured that a tension spring is provided on one side of the matching rod, and two ends of the tension spring are respectively connected to the outer wall of the fixed tube and the inner side of the matching frame.
[0012] The utility model is further configured as follows: the conveying device includes a conveying frame, a conveyor belt, a second motor and a transmission roller, the conveying frame is installed on one side of the fixed frame, the transmission roller is movably installed on the conveying frame, the conveyor belt is sleeved on the outside of the transmission roller, and the output end of the second motor is connected to one end of one of the transmission rollers.
[0013] The utility model is further configured that limiting rods are symmetrically arranged on both sides of the conveyor belt, and the limiting rods can be detachably installed on both sides of the conveyor.
[0014] The utility model is further configured that limit blocks are symmetrically provided on both sides of the conveying frame, screw rods are symmetrically provided on both sides of the corresponding driving rollers, sliding grooves are symmetrically opened on both sides of the conveying frame, and the screw rods are movably connected to the corresponding driving rollers through threads.
[0015] The utility model is further configured that a rotating rod is provided at one end of the screw rod, and the rotating rod is fixedly connected to one end of the screw rod.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a syrup sterilization filling equipment, which has the following
[0018] Beneficial effects:
[0019] 1. The design of the filling device, including the rotating frame, the placement plate, the first motor and the filling head, realizes the automatic filling of the syrup. Driven by the first motor, the rotating frame drives the filling bottle on the placement plate to move. After it corresponds to the position of the filling head, the cylinder drives the filling head to descend to complete the filling. This design improves the filling efficiency, reduces manual operation, and ensures the accuracy and consistency of the filling.
[0020] 2. The design of the conveying device, including the conveying frame, conveyor belt, second motor and transmission roller, realizes the automatic loading of the filled bottles. Driven by the second motor, the transmission roller drives the conveyor belt to run and transport the filled bottles to the designated position. This design simplifies the loading process, reduces the consumption of human resources and improves production efficiency. At the same time, the screw and other components can also adjust the tension of the conveyor belt to ensure the smooth loading of the conveying device.
[0021] 3. The design of the quick-clamp device, including sealing groove, sealing plate, return block, push sleeve, fixed pipe, spring, fixed block, matching frame, matching mechanism, through groove, push spring, connecting pipe, matching sleeve and reducing plate, realizes the quick connection and disconnection of the pipeline. Through the push of the push sleeve and the matching mechanism and other components, the connecting pipe and the fixed pipe are tightly connected. The compression structure design of the sealing groove and the sealing plate ensures the sealing of the pipeline connection. This design simplifies the connection and disconnection operations of the pipeline and improves the flexibility and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of a syrup sterilization and filling device in the utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0024] Figure 3 for Figure 1 A schematic diagram of the local enlarged structure at B in the middle;
[0025] Figure 4 It is a cross-sectional structural diagram of the quick card device part of the utility model;
[0026] Figure 5 It is a cross-sectional structural schematic diagram of the second angle of the quick clamp device in the utility model.
[0027] In the figure: 1. fixed frame; 2. rotating frame; 3. placing plate; 4. first motor; 5. filling head; 6. sealing groove; 7. sealing plate; 8. return block; 9. push sleeve; 10. fixed pipe; 11. spring; 12. fixed block; 13. matching frame; 14. through groove; 15. push spring; 16. connecting pipe; 17. matching sleeve; 18. reducing plate; 19. cylinder; 20. piston rod; 21. matching rod; 22. matching groove; 23. tension spring; 24. conveying frame; 25. conveyor belt; 26. second motor; 27. transmission roller; 28. limit rod; 29. limit block; 30. screw; 31. slide groove; 32. rotating rod. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0031] See also Figure 1-5A syrup sterilization and filling device comprises a fixed frame 1, a filling device is arranged on the fixed frame 1, the filling device comprises a rotating frame 2, a placing plate 3, a first motor 4 and a filling head 5, the first motor 4 is installed below the fixed frame 1, the output end of the first motor 4 is connected to the rotating frame 2, the placing plate 3 is arranged at the bottom of the rotating frame 2, the filling head 5 is installed above the rotating frame 2, a conveying device is arranged on one side of the fixed frame 1, and a quick card device is connected to the top of the filling head 5, the quick card device comprises a sealing groove 6, a sealing plate 7, a return block 8, a push sleeve 9, a fixed pipe 10, a spring 11, a fixed block 12, a matching frame 13, a matching mechanism, a through groove 14, a push spring 15, a connecting pipe 16, a matching sleeve 17 and a reducer Plate 18, the sealing groove 6 is opened on the inner side of the fixed tube 10, the sealing plate 7 is arranged on the outer side of the connecting tube 16, the return block 8 is connected to one side of the matching sleeve 17, the push sleeve 9 is movably sleeved on the outer side of the fixed tube 10, the two ends of the spring 11 are respectively connected to the fixed block 12 and the return block 8, the fixed block 12 is fixedly connected to the outer side of the fixed tube 10, the matching frame 13 is movably arranged on the outer side of the matching sleeve 17, the through groove 14 is opened on the side wall of the fixed tube 10, the push spring 15 is movably arranged on one side of the push sleeve 9, one end of the connecting tube 16 is inserted into the fixed tube 10, the matching sleeve 17 is movably sleeved on the outer side of the fixed tube 10, the reducing plate 18 is fixedly connected to the outer side of the matching sleeve 17, and a conveying device is arranged on one side of the fixed frame 1.
[0032] A cylinder 19 is provided on the fixed frame 1 , and a piston rod 20 is provided at the output end of the cylinder 19 , and the bottom end of the piston rod 20 is connected to the top end of the filling head 5 .
[0033] The matching mechanism includes a matching rod 21 and a matching groove 22 . The matching groove 22 is arranged outside the fixing tube 10 . One end of the matching rod 21 is inserted into the matching groove 22 . The other end of the matching rod 21 is fixedly connected to the matching frame 13 .
[0034] A tension spring 23 is provided on one side of the matching rod 21 , and two ends of the tension spring 23 are respectively connected to the outer wall of the fixing tube 10 and the inner side of the matching frame 13 .
[0035] In this embodiment, when the device is needed to fill syrup, the filling bottle is first placed on the placement plate 3, and the filling bottle is inserted into the groove opened on the side of the rotating frame 2, and then the second motor 26 is turned on, and the first motor 4 drives the rotating frame 2 connected to the output end to rotate, and drives the filling bottle inserted in the groove to move. When the corresponding filling bottle corresponds to the corresponding filling head 5, the first motor 4 is temporarily stopped, and then the cylinder 19 installed on the fixed frame 1 is synchronously opened, so that the cylinder 19 drives the filling head 5 to descend through the piston rod 20 connected to the output end, and then the filling head 5 will cover and reach The top of the filling bottle is opened, and then the external conveying device is opened, so that the conveying device outputs the syrup to the filling bottle through the conveying pipe to complete the filling, and then the cylinder 19 is opened again to make the filling head 5 rise, and then the operation is repeated according to the above steps, so as to realize the assembly line filling and speed up the production efficiency. When it is necessary to connect the pipeline or replace the filling head 5, first push the push sleeve 9 in the corresponding direction, so that the push sleeve 9 drives the push spring 15 set on one side to be compressed, and then rotate the matching sleeve 17, the matching sleeve 17 drives the return block 8 to run, the return block 8 and the fixed block 12 cooperate to compress the spring 11, and at the same time The matching sleeve 17 will drive the reducing plate 18 to rotate. Due to the special structural design of the reducing plate 18, when the reducing plate 18 rotates, it will drive the matching frame 13 to move outward, and the matching frame 13 will drive the tension spring 23 set inside to stretch, and at the same time, the matching frame 13 will drive the matching rod 21 to move outward. When the spring 11 is compressed to the limit, the matching sleeve 17 cannot rotate, and at the same time, one end of the matching rod 21 is flush with the inner wall of the fixed tube 10, and then the connecting tube 16 is inserted into the fixed tube 10, and then the matching sleeve 17 is released, and the spring 11 will push the return block 8 to reset, so that the return block 8 drives the matching sleeve 17 and the reducing plate 18 to rotate. The plate 18 is reset, and then the matching frame 13 loses the limit of the reducing plate 18, and the tension spring 23 is reset, so that the matching frame 13 and the matching rod 21 are reset, and then the matching rod 21 will pass through the through groove 14 and be inserted into the matching groove 22, and then the push sleeve 9 is released, and the push spring 15 will push the push sleeve 9 to reset, and then the push sleeve 9 will push the matching frame 13 and the matching sleeve 17 to move, so that the matching frame 13 drives the connecting pipe 16 to be pressed inwardly through the cooperation of the matching rod 21 and the matching groove 22, so that the sealing plate 7 arranged on the outside of the connecting pipe 16 is inserted into the sealing groove 6, so that the pipeline connection can ensure good sealing.
[0036] See also Figure 1 and Figure 3 As an implementation method of the conveying device: the conveying device includes a conveying frame 24, a conveyor belt 25, a second motor 26 and a transmission roller 27. The conveying frame 24 is installed on one side of the fixed frame 1, and the transmission roller 27 can be movably installed on the conveying frame 24. The conveyor belt 25 is sleeved on the outside of the transmission roller 27, and the output end of the second motor 26 is connected to one end of one of the transmission rollers 27.
[0037] Limit rods 28 are symmetrically arranged on both sides of the conveyor belt 25, and the limit rods 28 can be detachably installed on both sides of the conveyor.
[0038] Limiting blocks 29 are symmetrically provided on both sides of the conveying frame 24 , screw rods 30 are symmetrically provided on both sides of the corresponding driving rollers 27 , and sliding grooves 31 are symmetrically opened on both sides of the conveying frame 24 , and the screw rods 30 are movably connected to the corresponding driving rollers 27 through threads.
[0039] A rotating rod 32 is provided at one end of the screw rod 30 , and the rotating rod 32 is fixedly connected to one end of the screw rod 30 .
[0040] More specifically, when it is necessary to load the filled bottles, first, the two rotating rods 32 are rotated synchronously, so that the rotating rods 32 drive the screw 30 to rotate on the limit block 29. Since the corresponding transmission roller 27 is movably connected to the screw 30, when the screw 30 rotates, the transmission roller 27 will slide along the slide groove 31, thereby adjusting the tension of the conveyor belt 25. After the adjustment is appropriate, stop rotating the screw 30, and then place the filled bottles on the conveyor belt 25. Then turn on the second motor 26. The second motor 26 drives the transmission roller 27 connected to the output end to rotate, thereby driving the conveyor belt 25 sleeved on the outside of the transmission roller 27 to run, thereby realizing the transmission and loading of the filled bottles.
[0041] In summary, when the overall equipment is in use or running: when the equipment needs to be used to fill syrup, first place the filling bottle on the placement plate 3, and at the same time make the filling bottle stuck in the groove opened on the side of the rotating frame 2, then turn on the second motor 26, the first motor 4 drives the rotating frame 2 connected to the output end to rotate, and drives the filling bottle stuck in the groove to move, when the corresponding filling bottle corresponds to the corresponding filling head 5, the first motor 4 is temporarily stopped, and then the cylinder 19 installed on the fixed frame 1 is synchronously opened, so that the cylinder 19 drives the filling head 5 to descend through the piston rod 20 connected to the output end, and then the filling The filling head 5 will cover the top of the filling bottle, and then open the external conveying device, so that the conveying device outputs the syrup to the filling bottle through the conveying pipe to complete the filling, and then open the cylinder 19 again to make the filling head 5 rise, and then repeat the operation according to the above steps, so as to realize assembly line filling and speed up production efficiency. When it is necessary to connect the pipeline or replace the filling head 5, first push the push sleeve 9 in the corresponding direction, so that the push sleeve 9 drives the push spring 15 set on one side to compress, and then rotate the matching sleeve 17, the matching sleeve 17 drives the return block 8 to run, and the return block 8 and the fixed block 12 cooperate to compress the spring 11 At the same time, the matching sleeve 17 will drive the reducing plate 18 to rotate. Due to the special structural design of the reducing plate 18, when the reducing plate 18 rotates, it will drive the matching frame 13 to move outward, and the matching frame 13 will drive the tension spring 23 set inside to stretch, and at the same time, the matching frame 13 will drive the matching rod 21 to move outward. When the spring 11 is compressed to the limit, the matching sleeve 17 cannot rotate, and at the same time, one end of the matching rod 21 is flush with the inner wall of the fixed tube 10, and then the connecting tube 16 is inserted into the fixed tube 10, and then the matching sleeve 17 is released, and the spring 11 will push the return block 8 to reset, so that the return block 8 drives the matching sleeve 17 and The reducing plate 18 is reset, and then the matching frame 13 loses the limit of the reducing plate 18, and the tension spring 23 is reset, so that the matching frame 13 and the matching rod 21 are reset, and then the matching rod 21 will pass through the through groove 14 and be inserted into the matching groove 22, and then the push sleeve 9 is released, and the push spring 15 will push the push sleeve 9 to reset, and then the push sleeve 9 will push the matching frame 13 and the matching sleeve 17 to move, so that the matching frame 13 drives the connecting pipe 16 to be pressed inwardly through the cooperation of the matching rod 21 and the matching groove 22, so that the sealing plate 7 arranged on the outside of the connecting pipe 16 is inserted into the sealing groove 6, so that the pipeline connection can ensure good sealing.
[0042] When it is necessary to load the filled bottles, firstly, the two rotating rods 32 are rotated synchronously so that the rotating rods 32 drive the screw 30 to rotate on the limit block 29. Since the corresponding transmission roller 27 is movably connected with the screw 30, when the screw 30 rotates, the transmission roller 27 will slide along the slide groove 31, so as to adjust the tension of the conveyor belt 25. After the adjustment is appropriate, the rotation of the screw 30 is stopped, and then the filled bottles are placed on the conveyor belt 25. Then, the second motor 26 is turned on. The second motor 26 drives the transmission roller 27 connected to the output end to rotate, thereby driving the conveyor belt 25 sleeved on the outside of the transmission roller 27 to run, thereby realizing the transmission and loading of the filled bottles.
[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A syrup sterilization and filling device, comprising a fixing frame (1), characterized in that: The fixed frame (1) is provided with a filling device, the filling device comprises a rotating frame (2), a placement plate (3), a first motor (4) and a filling head (5), the output end of the first motor (4) is connected to the rotating frame (2), the placement plate (3) is arranged at the bottom end of the rotating frame (2), the filling head (5) is arranged above the rotating frame (2), a conveying device is arranged on one side of the fixed frame (1), and a quick clamping device is connected to the top end of the filling head (5), the quick clamping device comprises a sealing groove (6), a sealing plate (7), a return block (8), a push sleeve (9), a fixed tube (10), a spring (11), a fixed block (12), a matching The invention relates to a frame (13), a matching mechanism, a through groove (14), a push spring (15), a connecting pipe (16), a matching sleeve (17) and a reducing plate (18); the sealing groove (6) is arranged on the inner side of the fixed pipe (10); the sealing plate (7) is arranged on the outer side of the connecting pipe (16); the push sleeve (9) is sleeved on the outer side of the fixed pipe (10); two ends of the spring (11) are connected to the fixed block (12) and the return block (8); the matching frame (13) is arranged on the outer side of the matching sleeve (17); the through groove (14) is arranged on the side wall of the fixed pipe (10); the push spring (15) is arranged on one side of the push sleeve (9); and the reducing plate (18) is connected to the outer side of the matching sleeve (17).
2. The syrup sterilization and filling equipment according to claim 1 is characterized in that: The fixed frame (1) is provided with a cylinder (19), the output end of the cylinder (19) is provided with a piston rod (20), and the bottom end of the piston rod (20) is connected to the top end of the filling head (5).
3. The syrup sterilization and filling equipment according to claim 1 is characterized in that: The matching mechanism comprises a matching rod (21) and a matching groove (22); the matching groove (22) is arranged outside the fixed tube (10); one end of the matching rod (21) is inserted into the matching groove (22); and the other end of the matching rod (21) is fixedly connected to the matching frame (13).
4. The syrup sterilization and filling equipment according to claim 3 is characterized in that: A tension spring (23) is provided on one side of the matching rod (21), and two ends of the tension spring (23) are respectively connected to the outer wall of the fixed tube (10) and the inner side of the matching frame (13).
5. A syrup sterilization filling equipment according to any one of claims 1 to 4, characterized in that: The conveying device comprises a conveying frame (24), a conveyor belt (25), a second motor (26) and a transmission roller (27); the conveying frame (24) is mounted on one side of a fixed frame (1); the transmission roller (27) is movably mounted on the conveying frame (24); the conveyor belt (25) is sleeved on the outside of the transmission roller (27); and the output end of the second motor (26) is connected to one end of one of the transmission rollers (27).
6. The syrup sterilization and filling equipment according to claim 5 is characterized in that: Limit rods (28) are symmetrically arranged on both sides of the conveyor belt (25), and the limit rods (28) can be detachably installed on both sides of the conveyor.
7. The syrup sterilization and filling equipment according to claim 6 is characterized in that: The conveying frame (24) is symmetrically provided with limit blocks (29) on both sides, and screw rods (30) are symmetrically provided on both sides of the corresponding driving rollers (27). The conveying frame (24) is symmetrically provided with sliding grooves (31) on both sides, and the screw rods (30) are movably connected to the corresponding driving rollers (27) through threads.
8. The syrup sterilization and filling equipment according to claim 7 is characterized in that: A rotating rod (32) is provided at one end of the screw rod (30), and the rotating rod (32) is fixedly connected to one end of the screw rod (30).