Efficient solid-liquid separation device for sludge
By designing a sludge solid-liquid separation device including filter mesh steel belt, drive roller, extrusion roller and pushing mechanism, the problems of low solid-liquid separation efficiency and inconvenient sludge discharge in the prior art are solved, and efficient solid-liquid separation and convenient sludge discharge are achieved.
Patent Information
- Application Number
- CN202421588080.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-06
AI Technical Summary
The existing sludge solid-liquid separation device has shortcomings in terms of solid-liquid separation efficiency and sludge discharge convenience. It is difficult to achieve efficient separation by relying solely on self-weight and vibration, and the separation of sludge discharge is inconvenient.
An efficient solid-liquid separation device for silt including a separation box, a filter steel belt, a driving roller, an extrusion roller and a pushing mechanism is designed. The solid-liquid separation is performed through the filter holes on the filter steel belt, and vibration is generated by the push column and the driving roller to speed up the separation speed; when the sludge moves below the extrusion roller, the extrusion roller and the filter steel belt are used to perform extrusion to achieve complete solid-liquid separation, and the separated sludge is easily discharged through the rotation of the filter steel belt.
The efficient solid-liquid separation of sludge is achieved, the separation efficiency is significantly improved, and the separation sludge is convenient to discharge after separation, solving the problems of low solid-liquid separation efficiency and inconvenient sludge discharge in the prior art.
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Figure CN222795382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solid-liquid separation, and more specifically to a sludge high-efficiency solid-liquid separation device. Background Art
[0002] Silt is a soft soil with a natural water content greater than the fluidity limit and a porosity greater than 1.5. It is a modern sediment formed in an environment with slow water flow and the participation of microorganisms. When silt is formed in the riverbed, it needs to be cleaned regularly to ensure the normal operation of the river. At the same time, when the silt is treated, the silt needs to be separated from the solid and liquid.
[0003] After searching, the utility model patent with announcement number CN220502882U discloses a river sludge solid-liquid separation device, including: a sub-screen mounting seat is fixedly installed inside the separation box, and a separation box upper cover is arranged on the top of the separation box; a feed pipe is arranged at the bottom of the separation box upper cover, a fixed paddle is fixedly installed on the surface of the feed pipe, and a spiral guide plate is fixedly arranged inside the feed pipe; the sub-screen is arranged inside the separation box, and a vibration plate is fixedly arranged on the surface of the sub-screen; this patent arranges a vibration plate on the surface of the sub-screen, and the gravity of the sludge drives the feed pipe to rotate through the spiral guide plate. During the rotation of the feed pipe, the vibration plate is paddled by the fixed paddle, so that the vibration plate can vibrate after being paddled, and the vibration of the vibration plate will drive the sub-screen to vibrate. The vibration of the sub-screen accelerates the water in the sludge on the surface of the sub-screen to pass through the solid impurities and the sub-screen, thereby improving the efficiency of solid-liquid separation.
[0004] However, the above patents still have the following shortcomings: the effect of solid-liquid separation by relying solely on the deadweight and vibration of the sludge is poor, and the sludge on the sieve is not easy to discharge by relying on the deadweight and vibration. Therefore, we propose a sludge high-efficiency solid-liquid separation device. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model aims to provide a sludge high-efficiency solid-liquid separation device.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions:
[0007] A sludge high-efficiency solid-liquid separation device comprises a separation box, a discharge trough is provided on the side of the separation box, a bracket is fixedly connected to the side of the separation box, the inner side of the bracket and the inner cavity of the separation box are respectively rotatably connected to drive rollers, a filter steel belt is transmission-connected between two drive rollers, the side of the filter steel belt is in contact with the inner wall of the separation box, a first motor is fixedly installed on the back of the separation box, the output shaft of the first motor is connected to one end of a driving roller shaft, an extrusion roller is rotatably connected to the inner cavity of the separation box, a second motor is fixedly installed on the back of the separation box, the output shaft of the second motor is connected to one end of the extrusion roller shaft, and a pushing mechanism is arranged on the separation box.
[0008] As a preferred solution of the utility model, the pushing mechanism includes a rotating rod rotatably connected to the inner cavity of the separation box, the rotating rod passes through the inner side of the filter steel belt, and a plurality of pushing columns are fixedly connected to the outer side of the rotating rod. The end of the rotating rod extends to the front of the separation box and is fixedly sleeved with a second synchronous wheel, one end of the driving roller shaft extends to the front of the separation box and is fixedly sleeved with a first synchronous wheel, and a synchronous belt is transmission-connected between the first synchronous wheel and the second synchronous wheel.
[0009] As a preferred solution of the utility model, the inner cavity of the separation box is rotatably connected with a plurality of support rollers, the support rollers penetrate the inner cavity of the filter steel belt, and the top surfaces of the support rollers are in contact with the inner side surfaces of the filter steel belt.
[0010] As a preferred solution of the utility model, a feed pipe is fixedly sleeved on the top surface of the separation box, a drain valve is fixedly installed on the front surface of the separation box, and an end of the drain valve extends to the inner cavity of the separation box.
[0011] As a preferred solution of the present invention, a control panel is fixedly installed on the front of the separation box.
[0012] As a preferred solution of the utility model, a plurality of supporting legs are fixedly connected to the bottom surface of the separation box.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] In the utility model, sludge is put onto the filter steel belt from the feed pipe, the filter holes on the filter steel belt are used to separate the solid and liquid of the sludge, and the filter steel belt is pushed by the rotation of the pushing column at the same time, and the speed of solid-liquid separation is accelerated by the vibration generated by the filter steel belt. When the sludge moves to the bottom of the squeezing roller, the squeezing roller and the filter steel belt are used to squeeze the sludge to achieve complete solid-liquid separation of the sludge; and the separated sludge is directly moved to the outside of the separation box through the rotating filter steel belt for discharge, which is convenient for the discharge of the sludge after solid-liquid separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the front side of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall structure of the back side of the utility model;
[0017] Figure 3 It is a cross-sectional schematic diagram of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the push column of the utility model.
[0019] Description of the numbers in the figure:
[0020] 1. Separation box; 2. Discharge chute; 3. Drive roller; 4. Filter steel belt; 5. Bracket; 6. First motor; 7. Squeeze roller; 8. Second motor; 9. Feed pipe; 10. Push mechanism; 11. Rotating rod; 12. Push column; 13. First synchronous wheel; 14. Second synchronous wheel; 15. Synchronous belt; 16. Support roller; 17. Control panel; 18. Drain valve; 19. Support leg. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] Example:
[0025] See also Figure 1-4 A sludge high-efficiency solid-liquid separation device comprises a separation box 1, a discharge trough 2 is provided on the side of the separation box 1, a bracket 5 is fixedly connected to the side of the separation box 1, a driving roller 3 is rotatably connected to the inner side of the bracket 5 and the inner cavity of the separation box 1 respectively, a filter steel belt 4 is transmission-connected between the two driving rollers 3, the side of the filter steel belt 4 is in contact with the inner wall of the separation box 1, a first motor 6 is fixedly installed on the back of the separation box 1, the output shaft of the first motor 6 is connected to one end of the rotating shaft of the driving roller 3, an extrusion roller 7 is rotatably connected to the inner cavity of the separation box 1, a second motor 8 is fixedly installed on the back of the separation box 1, the output shaft of the second motor 8 is connected to one end of the rotating shaft of the extrusion roller 7, and a pushing mechanism 10 is provided on the separation box 1.
[0026] In this embodiment, the squeezing roller 7 is used to squeeze the sludge on the filter steel belt 4, so as to ensure complete solid-liquid separation of the sludge.
[0027] For details, please refer to Figure 1 , Figure 3 and Figure 4 The pushing mechanism 10 includes a rotating rod 11 rotatably connected to the inner cavity of the separation box 1, the rotating rod 11 passes through the inner side of the filter steel belt 4, and a plurality of pushing columns 12 are fixedly connected to the outer side of the rotating rod 11. The end of the rotating rod 11 extends to the front of the separation box 1 and is fixedly sleeved with a second synchronous wheel 14. One end of the rotating shaft of the driving roller 3 extends to the front of the separation box 1 and is fixedly sleeved with a first synchronous wheel 13. A synchronous belt 15 is transmission-connected between the first synchronous wheel 13 and the second synchronous wheel 14.
[0028] In this embodiment, the filter steel belt 4 is pushed by the rotation of the push column 12, so that the filter steel belt 4 vibrates, so as to separate the sludge into solid and liquid.
[0029] For details, please refer to Figure 3 The inner cavity of the separation box 1 is rotatably connected with a plurality of support rollers 16 , and the support rollers 16 penetrate the inner cavity of the filter steel belt 4 , and the top surface of the support rollers 16 fits with the inner side surface of the filter steel belt 4 .
[0030] In this embodiment, the filter steel belt 4 is supported by the support roller 16 .
[0031] For details, please refer to Figure 1 A feed pipe 9 is fixedly sleeved on the top surface of the separation box 1 , and a drain valve 18 is fixedly installed on the front surface of the separation box 1 , and the end of the drain valve 18 extends to the inner cavity of the separation box 1 .
[0032] In this embodiment, the sludge is put into the separation box 1 through the feed pipe 9, and the filtered waste water is discharged through the drain valve 18.
[0033] For details, please refer to Figure 1 A control panel 17 is fixedly mounted on the front of the separation box 1 .
[0034] In this embodiment, the control panel 17 is electrically connected to the first motor 6 and the second motor 8 respectively, and the control panel 17 is used to control the first motor 6 and the second motor 8 .
[0035] For details, please refer to Figure 1 A plurality of supporting legs 19 are fixedly connected to the bottom surface of the separation box 1 .
[0036] In this embodiment, a plurality of supporting legs 19 are used to support the separation box 1 .
[0037] Working principle: When in use, first start the first motor 6 to drive a driving roller 3 to rotate, and use the driving roller 3 to drive the filter steel belt 4 to rotate counterclockwise. At the same time, the first synchronous wheel 13, the second synchronous wheel 14 and the synchronous belt 15 drive the rotating rod 11 and the pushing column 12 to rotate, and use the pushing column 12 to drive the filter steel belt 4 to vibrate, and then start the second motor 8 to drive the squeezing roller 7 to rotate clockwise, and then put the sludge to be separated from the solid and liquid into the inner cavity of the separation box 1 from the feed pipe 9. At this time, the sludge falls onto the filter steel belt 4 and is driven by the filter steel belt 4. The sludge moves, and at the same time, the filter holes on the filter steel belt 4 separate the solid and liquid from the sludge. The vibration force generated by the push column 12 pushing the filter steel belt 4 accelerates the solid-liquid separation speed. Finally, when the sludge moves to the bottom of the squeezing roller 7, the squeezing roller 7 and the filter steel belt 4 are used to squeeze the sludge to achieve complete solid-liquid separation of the sludge. The separated wastewater falls to the bottom of the inner cavity of the separation box 1, and the separated sludge moves from the discharge trough 2 to the outside of the separation box 1 and falls from the end of the filter steel belt 4. At the same time, the fallen sludge is collected.
[0038] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A sludge high-efficiency solid-liquid separation device, comprising a separation box (1), characterized in that: A discharge trough (2) is provided on the side of the separation box (1), a bracket (5) is fixedly connected to the side of the separation box (1), a driving roller (3) is rotatably connected to the inner side of the bracket (5) and the inner cavity of the separation box (1), a filter steel belt (4) is transmission-connected between the two driving rollers (3), the side of the filter steel belt (4) is in contact with the inner wall of the separation box (1), a first motor (6) is fixedly installed on the back of the separation box (1), the output shaft of the first motor (6) is connected to one end of the rotating shaft of a driving roller (3), the inner cavity of the separation box (1) is rotatably connected to an extrusion roller (7), a second motor (8) is fixedly installed on the back of the separation box (1), the output shaft of the second motor (8) is connected to one end of the rotating shaft of the extrusion roller (7), and a pushing mechanism (10) is provided on the separation box (1).
2. A sludge efficient solid-liquid separation device according to claim 1, characterized in that: The pushing mechanism (10) comprises a rotating rod (11) rotatably connected to the inner cavity of the separation box (1), the rotating rod (11) passes through the inner side of the filter steel belt (4), a plurality of pushing columns (12) are fixedly connected to the outer side of the rotating rod (11), the end of the rotating rod (11) extends to the front of the separation box (1) and is fixedly sleeved with a second synchronous wheel (14), one end of the rotating shaft of the driving roller (3) extends to the front of the separation box (1) and is fixedly sleeved with a first synchronous wheel (13), and a synchronous belt (15) is connected between the first synchronous wheel (13) and the second synchronous wheel (14) for transmission.
3. A sludge efficient solid-liquid separation device according to claim 1, characterized in that: The inner cavity of the separation box (1) is rotatably connected to a plurality of support rollers (16), the support rollers (16) penetrate the inner cavity of the filter steel belt (4), and the top surface of the support rollers (16) is in contact with the inner side surface of the filter steel belt (4).
4. A sludge efficient solid-liquid separation device according to claim 1, characterized in that: A feed pipe (9) is fixedly sleeved on the top surface of the separation box (1), and a drain valve (18) is fixedly installed on the front surface of the separation box (1), with the end of the drain valve (18) extending into the inner cavity of the separation box (1).
5. The sludge high-efficiency solid-liquid separation device according to claim 1 is characterized in that: A control panel (17) is fixedly mounted on the front of the separation box (1).
6. A sludge high-efficiency solid-liquid separation device according to claim 1, characterized in that: A plurality of supporting legs (19) are fixedly connected to the bottom surface of the separation box (1).
Citation Information
Patent Citations
River sludge solid-liquid separation device
CN220502882U
Cited By
Solid-liquid separation treatment equipment based on sewage sludge utilization
CN120349085A
Sludge separation equipment for hydraulic engineering
CN120535174A