Stirring machine for asphalt concrete regeneration

By setting up feed pipes, feed hoppers, screens and teeth rollers in the asphalt concrete regeneration mixer, and using power mechanisms and transmission components for crushing and screening, the problem of uneven mixing caused by too large asphalt blocks is solved, and the overall performance of recycled asphalt concrete is improved.

CN222796131UActive Publication Date: 2025-04-25FUJIAN XINHAIWAN BUILDING MATERIALS TECH
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Patent Information

Application Number
CN202421663994.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-25
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

During the regeneration and mixing of asphalt concrete, excessively large asphalt blocks cannot be fully dispersed, resulting in uneven mixing materials, affecting the overall performance of regenerated asphalt concrete.

Method used

A mixer for asphalt concrete regeneration is designed. By setting a feed pipe and a feed hopper on one side of the mixer body, and a screen and two tooth rollers are arranged inside the feed hopper. The power mechanism, transmission assembly, rotation assembly and vibration assembly are used for transmission to realize the crushing and screening of asphalt concrete.

Benefits of technology

Through tooth roller crushing and screening, the problem of different sizes of recovered bitumen concrete blocks can be effectively avoided, and the uniformity of the mixture can be improved, thereby improving the strength, stability and durability of recycled bitumen concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stirrers, and discloses a stirrer for asphalt concrete regeneration, which comprises a stirrer body, one side of the upper end of the stirrer body is fixedly connected with a feed pipe, the other end of the feed pipe is fixedly connected with a feed hopper, and the upper surface of the feed hopper is provided with a feed port. The feeding port, the feeding pipe and the interior of the stirrer body are communicated, one side of the outer wall of the feeding hopper is connected with a power mechanism, an output shaft of the power mechanism penetrates through one side of the feeding hopper and is connected with a tooth roller, and the other end of the tooth roller penetrates through the other end of the feeding hopper and is connected with a transmission assembly. According to the stirring machine for asphalt concrete regeneration, when a user performs regeneration treatment on recycled asphalt concrete through the stirring machine body, the asphalt concrete can be crushed through the two tooth rollers and then screened through the screen mesh, so that the situation that the recycled asphalt concrete blocks are different in size and cannot be recycled is avoided; and the quality of the asphalt concrete is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a mixer used for asphalt concrete regeneration. Background Art

[0002] Asphalt concrete is a building material widely used in infrastructure construction such as roads, parking lots, airport runways, and sidewalks. However, when asphalt concrete is damaged by cracks, potholes, or subsidence after long-term use, it needs to be removed and replaced with new asphalt concrete. However, in order to save raw material demand and costs, and at the same time to reduce the impact on the environment, the replaced asphalt concrete is currently mostly recycled and reused.

[0003] At present, the patent with announcement number CN217948664U discloses an asphalt concrete mixer, which relates to a mixer. The purpose is to solve the problem of uneven mixing of the existing vertical mixer for asphalt concrete mixing. The asphalt concrete mixer is composed of a tank body, a cover plate, a central shaft, spiral blades, a bearing seat, a driving motor, a transmission belt, strip blades, a spring and a limit ring; the spiral blades are arranged on the outer wall of the central shaft in the tank body; a plurality of strip blades are arranged on the inner wall of the tank body, one end of the strip blade is hinged to the inner wall of the tank body, and a spring is arranged above the strip blade, one end of the spring is connected to the middle upper surface of the strip blade, and the other end of the spring is connected to the inner wall of the tank body; the spiral blades arranged on the central shaft of the asphalt concrete mixer are used to stir the center of the material in the tank body, the strip blades can block the material and divert the contacted material to enhance the mixing uniformity, and the spring can cooperate with the material to make the strip blade swing to a certain extent, thereby improving the mixing effect. Improve the uniformity of material mixing.

[0004] However, the above-mentioned mixer still has the following problems during actual use:

[0005] When asphalt concrete is recycled and reused, because asphalt concrete is mostly replaced from the original pavement, this will cause the asphalt concrete to be of different sizes. When the asphalt concrete is recycled and mixed, overly large asphalt blocks may not be fully dispersed when mixed with new aggregates, asphalt binders or other additives, resulting in an uneven mixture. This unevenness may even affect the overall performance of the recycled asphalt concrete, such as strength, stability and durability. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a mixer for asphalt concrete regeneration to solve the problem that asphalt blocks are too large and cannot be fully dispersed, resulting in uneven mixture, and may even affect the overall performance of the recycled asphalt concrete due to such unevenness.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixer for asphalt concrete regeneration, comprising a mixer body, a feed pipe is fixedly connected to one side of the upper end of the mixer body, a feed hopper is fixedly connected to the other end of the feed pipe, a feeding port is opened on the upper surface of the feed hopper, the feeding port, the feed pipe and the interior of the mixer body are connected, a power mechanism is connected to one side of the outer wall of the feed hopper, the output shaft of the power mechanism passes through one side of the feed hopper and is connected to a gear roller, the other end of the gear roller passes through the other end of the feed hopper and is connected to a transmission assembly, the other end of the transmission assembly is connected to another gear roller and a rotating assembly, the two gear rollers are arranged in parallel, and the two gear rollers are both located inside the feeding port, a discharge port is opened on the side of the feeding port away from the mixer body, a screen is hinged on the inner wall of the discharge port, a plurality of vibration assemblies are connected to one end of the rotating assembly away from the transmission assembly, and the other ends of the plurality of vibration assemblies all pass through the side wall of the feed hopper and abut against the bottom surface of the side of the screen away from the discharge port.

[0008] Furthermore, the power mechanism includes a motor, an outer wall of the motor is fixedly connected to one side of the outer wall of the feed hopper, an output shaft of the motor passes through the side wall of the feed hopper, and is fixedly connected to one end of one of the gear rollers.

[0009] Furthermore, the transmission assembly includes a first gear and a third gear, wherein the first gear and the third gear are respectively fixedly connected to one end of the two gear rollers away from the motor, and the side of the third gear away from the gear roller is connected to the rotating assembly.

[0010] Furthermore, the rotating assembly includes a fourth gear and a chain, one side of the fourth gear is fixedly connected to the side of the third gear away from the gear roller, the chain is sleeved outside the fourth gear and several vibration assemblies, and the chain is meshed with the fourth gear.

[0011] Furthermore, the vibration assembly includes a No. 2 gear, a rotating rod and an eccentric block. The outer wall of the rotating rod is rotatably connected to the inner wall of the feed hopper, the end of the rotating rod located inside the feed hopper is fixedly connected to one end of the eccentric block, the end of the rotating rod located outside the feed hopper is fixedly connected to one side of the No. 2 gear, the No. 2 gear is meshed with the chain, and the outer wall of the eccentric block is against the bottom surface of the screen.

[0012] Furthermore, a discharge pipe is fixedly connected to one side of the feed hopper close to the discharge port.

[0013] Furthermore, a protective cover is fixedly connected to the outer wall of one side of the feed hopper, and the transmission assembly, the rotating assembly and the vibration assembly are all located inside the protective cover.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] This mixer for asphalt concrete regeneration has a feed pipe and a feed hopper on one side of the mixer body, and a screen and two toothed rollers inside the feed hopper, and then transmits the power through a power mechanism, a transmission component, a rotating component and a plurality of vibration components. When the user regenerates the recycled asphalt concrete through the mixer body, the asphalt concrete can be crushed by the two toothed rollers and then screened through the screen, thereby avoiding the recycled asphalt concrete blocks of different sizes, which affects the quality of the asphalt concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall appearance of the utility model;

[0017] Figure 2 It is a detailed connection diagram of the feed hopper, gear roller, screen and other components of the utility model;

[0018] Figure 3 It is a cross-sectional schematic diagram of the feed hopper and the discharge pipe of the utility model;

[0019] Figure 4 It is a detailed connection diagram of the motor, gear roller and transmission assembly of the utility model;

[0020] Figure 5 For this utility model Figure 4 Exploded diagram of the various components.

[0021] In the figure: 1. mixer body; 2. feed pipe; 3. feed hopper; 4. motor; 5. gear roller; 6. protective cover; 7. discharge pipe; 8. gear No. 1; 9. chain; 10. gear No. 2; 11. gear No. 3; 12. gear No. 4; 13. rotating rod; 14. eccentric block; 15. screen; 301. feed port; 302. discharge port. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] See also Figure 1-Figure 5A mixer for asphalt concrete regeneration, comprising a mixer body 1, a feed pipe 2 is fixedly connected to one side of the upper end of the mixer body 1, a feed hopper 3 is fixedly connected to the other end of the feed pipe 2, a feed port 301 is provided on the upper surface of the feed hopper 3, the feed port 301, the feed pipe 2 and the interior of the mixer body 1 are connected, a power mechanism is connected to one side of the outer wall of the feed hopper 3, an output shaft of the power mechanism passes through one side of the feed hopper 3 and is connected to a toothed roller 5, the other end of the toothed roller 5 passes through the other end of the feed hopper 3 and is connected A transmission component is connected, and the other end of the transmission component is connected to another toothed roller 5 and a rotating component. The two toothed rollers 5 are arranged in parallel, and the two toothed rollers 5 are both located inside the feeding port 301. A discharge port 302 is penetrated on the side of the feeding port 301 away from the mixer body 1, and a screen 15 is hinged on the inner wall of the discharge port 302. One end of the rotating component away from the transmission component is connected to a plurality of vibration components, and the other ends of the plurality of vibration components penetrate the side wall of the feed hopper 3 and abut against the bottom surface of the screen 15 on the side away from the discharge port 302.

[0024] The mixer for asphalt concrete regeneration in the utility model is similar in structure to the existing mixer for asphalt concrete regeneration, such as the asphalt concrete mixer disclosed in the patent with announcement number CN217948664U. Figures 1 to 5 As shown, when the mixer for asphalt concrete regeneration in the utility model is used, the recycled asphalt concrete is first put into the feed hopper 3 through an external conveyor belt or other equipment, and then the power mechanism is started. After the power mechanism is started, the connected toothed roller 5 can be driven to rotate, and after the toothed roller 5 rotates, the transmission component can be driven to rotate. After the transmission component rotates, the other toothed roller 5 can be driven to rotate in the opposite direction, and then the asphalt concrete falling on the two toothed rollers 5 can be squeezed and crushed, so that large pieces of asphalt concrete are squeezed into small pieces, and then these small pieces of asphalt concrete will fall below The surface of the screen 15 is driven by the transmission component, and while driving the toothed roller 5 to rotate, it will also drive the rotating component to rotate, and the rotation of the rotating component will drive several vibration components to rotate together, and after the several vibration components rotate, the screen 15 can be driven to vibrate and bump, so that some smaller asphalt concrete will fall from the mesh holes of the screen 15 into the feed pipe 2 below, and then slide into the inside of the mixer body 1, while larger asphalt concrete will fall from the discharge port 302 on one side of the screen 15 to the outside of the mixer body 1, thereby avoiding the recycled asphalt concrete blocks of different sizes, which affects the quality of the asphalt concrete.

[0025] It should be noted here that the asphalt concrete dropped from the discharge port 302 can be collected and then transported to the top of the feed hopper 3 by external equipment for crushing, or directly collected for other treatments, without specific limitation.

[0026] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the power mechanism includes a motor 4, the outer wall of the motor 4 is fixedly connected to one side of the outer wall of the feed hopper 3, the output shaft of the motor 4 passes through the side wall of the feed hopper 3, and is fixedly connected to one end of one of the gear rollers 5.

[0027] More specifically, when it is necessary to control the rotation of the gear roller 5, the motor 4 only needs to be turned on. After the motor 4 is started, the gear roller 5 can be driven to rotate, and after the gear roller 5 rotates, the transmission component can be driven to rotate.

[0028] like Figure 4 and Figure 5 As shown, the transmission assembly includes a first gear 8 and a third gear 11, which are respectively fixedly connected to one end of the two gear rollers 5 away from the motor 4, and the side of the third gear 11 away from the gear roller 5 is connected to the rotating assembly.

[0029] More specifically, when the gear roller 5 connected to the motor 4 rotates, it can drive the No. 1 gear 8 to rotate. When the No. 1 gear 8 rotates, it can mesh and drive the No. 3 gear 11 to rotate. When the No. 3 gear 11 rotates, it can drive another gear roller 5 and the rotating component to rotate together.

[0030] like Figure 4 and Figure 5 As shown, the rotating assembly includes a fourth gear 12 and a chain 9. One side of the fourth gear 12 is fixedly connected to the side of the third gear 11 away from the gear roller 5. The chain 9 is sleeved on the outside of the fourth gear 12 and several vibration assemblies, and the chain 9 is meshed with the fourth gear 12.

[0031] More specifically, as the third gear 11 rotates, the fourth gear 12 connected thereto rotates together, and when the fourth gear 12 rotates, the chain 9 meshing on the surface can be driven to rotate, thereby driving several vibration components to rotate together.

[0032] like Figure 4 and Figure 5 As shown, the vibration assembly includes a number two gear 10, a rotating rod 13 and an eccentric block 14. The outer wall of the rotating rod 13 is rotatably connected to the inner wall of the feed hopper 3. The end of the rotating rod 13 located inside the feed hopper 3 is fixedly connected to one end of the eccentric block 14. The end of the rotating rod 13 located outside the feed hopper 3 is fixedly connected to one side of the number two gear 10. The number two gear 10 is meshed with the chain 9, and the outer wall of the eccentric block 14 is against the bottom surface of the screen 15.

[0033] More specifically, when the chain 9 rotates driven by the No. 4 gear 12, it can engage and drive a number of No. 2 gears 10 to rotate. After the No. 2 gear 10 rotates, it can drive the rotating rod 13 and the eccentric block 14 to rotate. After the eccentric block 14 rotates, the bottom surface of the screen 15 can be shaken up and down, thereby achieving the effect and purpose of screening.

[0034] like Figure 1-Figure 3 As shown, a discharge pipe 7 is fixedly connected to one side of the feed hopper 3 near the discharge port 302. By providing the discharge pipe 7, the larger asphalt concrete discharged from the discharge port 302 can be guided so that it falls directly to the bottom without being scattered everywhere.

[0035] like Figure 1-Figure 3 As shown, a protective cover 6 is fixedly connected to the outer wall of one side of the feed hopper 3, and the transmission assembly, the rotating assembly and the vibration assembly are all located inside the protective cover 6. By providing the protective cover 6, the transmission assembly, the rotating assembly and the vibration assembly can be shielded and protected, which can not only prevent the transmission assembly, the rotating assembly and the vibration assembly from being stuck due to asphalt concrete falling during operation, but also make them look more beautiful in appearance.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mixer for asphalt concrete regeneration, comprising a mixer body (1), characterized in that: A feed pipe (2) is fixedly connected to one side of the upper end of the mixer body (1), and a feed hopper (3) is fixedly connected to the other end of the feed pipe (2). A feed port (301) is provided on the upper surface of the feed hopper (3). The feed port (301), the feed pipe (2) and the interior of the mixer body (1) are connected. A power mechanism is connected to one side of the outer wall of the feed hopper (3). The output shaft of the power mechanism passes through one side of the feed hopper (3) and is connected to a gear roller (5). The other end of the gear roller (5) passes through the other end of the feed hopper (3) and is connected to a transmission assembly. The transmission assembly The other end of the component is connected to another toothed roller (5) and a rotating assembly. The two toothed rollers (5) are arranged in parallel and are both located inside the feeding port (301). A discharge port (302) is provided through the side of the feeding port (301) away from the mixer body (1). A screen (15) is hingedly connected to the inner wall of the discharge port (302). One end of the rotating assembly away from the transmission assembly is connected to a plurality of vibration assemblies. The other ends of the plurality of vibration assemblies all pass through the side wall of the feed hopper (3) and abut against the bottom surface of the screen (15) away from the discharge port (302).

2. A mixer for asphalt concrete regeneration according to claim 1, characterized in that: The power mechanism comprises a motor (4), the outer wall of the motor (4) is fixedly connected to one side of the outer wall of the feed hopper (3), and the output shaft of the motor (4) passes through the side wall of the feed hopper (3) and is fixedly connected to one end of one of the gear rollers (5).

3. A mixer for asphalt concrete regeneration according to claim 1 or 2, characterized in that: The transmission assembly comprises a first gear (8) and a third gear (11), wherein the first gear (8) and the third gear (11) are respectively fixedly connected to one end of the two gear rollers (5) away from the motor (4), and the side of the third gear (11) away from the gear rollers (5) is connected to the rotating assembly.

4. A mixer for asphalt concrete regeneration according to claim 3, characterized in that: The rotating assembly comprises a fourth gear (12) and a chain (9); one side of the fourth gear (12) is fixedly connected to a side of the third gear (11) away from the gear roller (5); the chain (9) is sleeved on the outside of the fourth gear (12) and a plurality of vibration assemblies; the chain (9) is meshed with the fourth gear (12).

5. A mixer for asphalt concrete regeneration according to claim 4, characterized in that: The vibration assembly comprises a second gear (10), a rotating rod (13) and an eccentric block (14); the outer wall of the rotating rod (13) is rotatably connected to the inner wall of the feed hopper (3); one end of the rotating rod (13) located inside the feed hopper (3) is fixedly connected to one end of the eccentric block (14); one end of the rotating rod (13) located outside the feed hopper (3) is fixedly connected to one side of the second gear (10); the second gear (10) is meshed with the chain (9); and the outer wall of the eccentric block (14) is against the bottom surface of the screen (15).

6. A mixer for asphalt concrete regeneration according to claim 1, 2, 4 or 5, characterized in that: A discharge pipe (7) is fixedly connected to one side of the feed hopper (3) close to the discharge port (302).

7. A mixer for asphalt concrete regeneration according to claim 1, 2, 4 or 5, characterized in that: A protective cover (6) is fixedly connected to the outer wall of one side of the feed hopper (3), and the transmission assembly, the rotating assembly and the vibration assembly are all located inside the protective cover (6).

Citation Information

Patent Citations

  • Asphalt concrete mixer

    CN217948664U