Water absorption anti-pollution device of road roller

By installing a water absorption and anti-pollution device on the roller, and using sponge plates to absorb water stains and spray water to separate asphalt, the asphalt pavement stain problem caused by the roller rolling wheel scale is solved, and the production quality is improved.

CN222796136UActive Publication Date: 2025-04-25CCCC SHEC DONGMENG ENG CO LTD
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Patent Information

Application Number
CN202421595283.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-25
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

During the asphalt road rolling process, the rolling wheel is affected by water spray for a long time, resulting in the formation of scale, causing yellow-like spots on the asphalt road surface, affecting production quality.

Method used

A water absorption and pollution prevention device for the roller is designed, including a water absorption mechanism and a water spray mechanism. The water-absorbing mechanism drives the sponge plate to rotate through an electric push rod, connecting rod and reducer motor to absorb water stains outside the roller; the water-breathing mechanism uses a booster pump and a nozzle to spray water to wet the rolling wheel and separate it from the asphalt.

Benefits of technology

It effectively improves the water absorption efficiency of the road roller, prevents scale formation, maintains the flatness and quality of the asphalt pavement surface, and meets production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a water absorption anti-pollution device of a road roller, which belongs to the field of road rollers, and comprises a road roller and a rack arranged outside the road roller, a water absorption mechanism used for absorbing water outside the road roller is arranged outside the rack, and the water absorption mechanism comprises a mounting plate fixedly connected outside the right side of the rack, an electric push rod is hinged to one side of the bottom of the mounting plate, a connecting rod is hinged to the other side of the bottom of the mounting plate, and the end, away from the mounting plate, of the electric push rod is hinged to the connecting rod. According to the water-absorbing anti-pollution device for the road roller, an electric push rod is started by a controller to extend and retract to drive a connecting rod to incline, so that a fixing plate drives a mounting box to be close to or separated from a road roller, then a gear motor is started by the controller to work to drive a rotating shaft to rotate, and the rotating shaft rotates to drive a sponge plate to rotate; the sponge plate absorbs water stains outside the road roller, so that the water absorption efficiency of the road roller is effectively improved, and the advantage of good water absorption effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of road rollers, in particular to a water absorption and pollution prevention device for road rollers. Background Art

[0002] A road roller, also known as a soil compactor, is a piece of equipment used for road construction. Among engineering machinery, road rollers belong to the category of road equipment and are widely used in filling and compaction operations of large-scale engineering projects such as high-grade highways, railways, airport runways, dams, and stadiums. They can compact sandy, semi-viscous and cohesive soils, roadbed stabilized soils, and asphalt concrete pavement layers. The road roller uses the gravity of the machine itself and is suitable for various compaction operations, causing the compacted layer to be permanently deformed and compacted. After the rollers are rolled on wet ground, a large amount of water will remain, which needs to be cleaned in time, so the equipment needs to be cleaned.

[0003] A water absorption and anti-pollution device for the roller is needed during the use of the roller. During the asphalt pavement paving and rolling process of the roller in the prior art, the rolling equipment, the double-steel wheel roller, needs to spray water to moisten the rolling wheels during the rolling process, and separate the rolling wheels from the asphalt through the water, thereby achieving a smooth asphalt surface. However, the rolling wheels will temporarily develop scale similar to that of a kettle when sprayed with water at high temperatures for a long time, which will cause yellowish spots on the asphalt pavement surface. The existing rollers are not convenient for handling water stains, which seriously affects the production quality of asphalt pavement paving and cannot meet production needs. Therefore, a water absorption and anti-pollution device for the roller is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a water absorption and anti-pollution device for a road roller, which has the advantages of good water absorption effect and strong practicality, etc., and solves the problem that in the process of asphalt pavement paving and rolling by the road roller in the prior art, the rolling equipment double steel wheel road roller needs to spray water to moisten the rolling wheels during the rolling process, and separate the rolling wheels from the asphalt through the water, so as to achieve the effect of leveling the asphalt surface, but the rolling wheels will temporarily develop scale similar to that of a kettle when sprayed with water at high temperature for a long time, which will cause yellowish spots on the surface of the asphalt pavement, and the existing road roller is not convenient for handling water stains, which seriously affects the production quality of asphalt pavement paving and cannot meet the production needs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water absorption and pollution prevention device for a road roller, comprising a road roller and a frame arranged outside the road roller, wherein a water absorption mechanism for absorbing water outside the road roller is arranged outside the frame;

[0006] The water absorption mechanism includes a mounting plate fixedly connected to the outside of the right side of the frame, an electric push rod is hinged on one side of the bottom of the mounting plate, a connecting rod is hinged on the other side of the bottom of the mounting plate, the end of the electric push rod away from the mounting plate is hinged to the connecting rod, a fixing plate is fixedly connected at the hinge between the electric push rod and the connecting rod, the outside of the fixing plate is fixedly connected to an installation box, the outside of the installation box is fixedly installed with a reduction motor, the output shaft of the reduction motor is fixedly connected to a rotating shaft extending to the inside of the installation box, and the outside of the rotating shaft is fixedly connected to four sponge boards.

[0007] Furthermore, the rotating shaft is a solid cylinder, and a bearing matching the rotating shaft is fixedly installed inside the installation box.

[0008] Furthermore, the four sponge boards are distributed in a ring shape outside the rotating shaft, and the interior of the installation box is provided with a movable opening adapted to the sponge boards.

[0009] Furthermore, a water spray mechanism extending to the lower surface of the frame is provided on the upper surface of the frame, and the water spray mechanism includes a water tank fixedly connected to the top of the frame and a mounting pipe fixedly installed on the inner top wall of the frame, a booster pump is fixedly installed on the left side of the water tank and located on the top of the frame, and a plurality of spray heads are fixedly connected to the bottom of the mounting pipe.

[0010] Furthermore, the water tank is a hollow rectangular parallelepiped, and a plurality of the nozzles are distributed at equal intervals at the bottom of the mounting pipe.

[0011] Furthermore, a connecting pipe extending to the inside of the water tank is fixedly connected to the input end of the booster pump, and a delivery pipe penetrating the frame and extending to the inside of the mounting pipe is fixedly connected to the output end of the booster pump.

[0012] Furthermore, a scraper mechanism extending to the inside of the frame is arranged outside the frame, and the scraper mechanism comprises a hydraulic cylinder fixedly installed inside the frame, and a scraper abutting against the outer surface of the roller is fixedly connected to the output end of the hydraulic cylinder.

[0013] Compared with the prior art, the utility model provides a water absorption and pollution prevention device for a road roller, which has the following beneficial effects:

[0014] 1. The water absorption and anti-pollution device of the roller starts the extension and retraction of the electric push rod through the controller to drive the connecting rod to tilt, so that the fixed plate drives the installation box to move closer to or away from the roller, and then starts the reduction motor through the controller to drive the rotating shaft to rotate. The rotation of the rotating shaft drives the sponge plate to rotate, so that the sponge plate absorbs the water stains on the outside of the roller, effectively improving the water absorption efficiency of the roller and achieving the advantage of good water absorption effect.

[0015] 2. The water absorption and pollution prevention device of the roller starts the booster pump through the controller to draw the water in the water tank to the inside of the installation pipe through the connecting pipe and the delivery pipe, and then sprays it out through the nozzle, so as to spray water on the roller and moisten it. The rolling wheel and asphalt are separated by water, so as to achieve the effect of leveling the asphalt surface. The hydraulic cylinder is started by the controller to extend and retract to drive the scraper to move left and right, so that the scraper is in contact with the outer surface of the roller, so as to clean the impurities attached to the outside of the roller, improve the stability of the roller at work, and achieve the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0018] Figure 3 This is a structural stereogram of the sponge board of the utility model;

[0019] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure of B shown.

[0020] In the figure: 1 roller, 2 frame, 3 water absorption mechanism, 31 mounting plate, 32 electric push rod, 33 connecting rod, 34 fixed plate, 35 mounting box, 36 reduction motor, 37 rotating shaft, 38 sponge plate, 4 water spray mechanism, 41 water tank, 42 ​​booster pump, 43 mounting pipe, 44 nozzle, 45 connecting pipe, 46 conveying pipe, 5 scraper mechanism, 51 hydraulic cylinder, 52 scraper. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figures 1 to 4The roller water absorption and pollution prevention device in this embodiment comprises a roller 1 and a frame 2 arranged outside the roller 1. A water absorption mechanism 3 for absorbing water outside the roller 1 is arranged outside the frame 2. The water absorption mechanism 3 comprises a mounting plate 31 fixedly connected to the outside of the right side of the frame 2. An electric push rod 32 is hinged on one side of the bottom of the mounting plate 31. A connecting rod 33 is hinged on the other side of the bottom of the mounting plate 31. The end of the electric push rod 32 away from the mounting plate 31 is hinged with the connecting rod 33. A fixing plate 34 is fixedly connected at the hinge between the electric push rod 32 and the connecting rod 33. An installation box 35 is fixedly connected to the outside of the fixing plate 34. A reduction motor 36 is fixedly installed on the outside of the installation box 35. A rotating shaft 37 extending to the inside of the installation box 35 is fixedly connected to the output shaft of the reduction motor 36. Four sponge plates 38 are fixedly connected to the outside of the rotating shaft 37. The roller 1 is rotatably connected to the inside of the frame 2.

[0024] The controller is used to start the electric push rod 32 to extend and retract, driving the connecting rod 33 to tilt, so that the fixed plate 34 drives the installation box 35 to move closer to or away from the roller 1, and then the controller is used to start the reduction motor 36 to drive the rotating shaft 37 to rotate. The rotation of the rotating shaft 37 drives the sponge plate 38 to rotate, so that the sponge plate 38 absorbs the water stains on the outside of the roller 1, effectively improving the water absorption efficiency of the roller 1 and achieving the advantage of good water absorption effect.

[0025] The rotating shaft 37 is a solid cylinder, and a bearing adapted to the rotating shaft 37 is fixedly installed inside the mounting box 35. By providing the bearing, the stability of the rotating shaft 37 during rotation is improved.

[0026] Specifically, four sponge plates 38 are distributed in a ring shape outside the rotating shaft 37 , and a movable opening adapted to the sponge plates 38 is opened inside the installation box 35 .

[0027] It should be noted that the roller 1 is a conventional technology known to the public in the prior art, so its specific structure and working principle will not be described in detail in this article.

[0028] In this embodiment, the upper surface of the frame 2 is provided with a water spray mechanism 4 extending to the lower surface thereof, and the water spray mechanism 4 includes a water tank 41 fixedly connected to the top of the frame 2 and a mounting pipe 43 fixedly mounted on the inner top wall of the frame 2. A booster pump 42 is fixedly mounted on the left side of the water tank 41 and located at the top of the frame 2, and a plurality of nozzles 44 are fixedly connected to the bottom of the mounting pipe 43. The booster pump 42 is started by the controller to pump the water inside the water tank 41 to the inside of the mounting pipe 43 through the connecting pipe 45 and the delivery pipe 46, and then sprayed out through the nozzle 44, so as to spray water on the road roller 1, separate the rolling wheel from the asphalt through the water, and achieve the asphalt surface leveling effect.

[0029] The water tank 41 is a hollow cuboid, and a plurality of nozzles 44 are evenly spaced and distributed at the bottom of the mounting pipe 43 .

[0030] Specifically, a connecting pipe 45 extending to the inside of the water tank 41 is fixedly connected to the input end of the boosting pump 42 , and a delivery pipe 46 penetrating the frame 2 and extending to the inside of the mounting pipe 43 is fixedly connected to the output end of the boosting pump 42 .

[0031] Embodiment 2:

[0032] See also Figures 1 to 4 On the basis of the first embodiment, the scraper mechanism 5 is provided outside the frame 2 and extends to the inside thereof, and the scraper mechanism 5 includes a hydraulic cylinder 51 fixedly installed inside the frame 2, and a scraper 52 abutting against the outer surface of the roller 1 is fixedly connected to the output end of the hydraulic cylinder 51. The hydraulic cylinder 51 is activated by the controller to extend and retract to drive the scraper 52 to move left and right, so that the scraper 52 abuts against the outer surface of the roller 1, thereby cleaning the impurities attached to the outside of the roller 1, improving the stability of the roller 1 when working, and achieving the advantage of strong practicality.

[0033] The length of the scraper 52 is adapted to the outer diameter of the roller 1 .

[0034] The adoption of the above technical solution makes it easy to clean the impurities attached to the outside of the roller 1, thereby improving the stability of the roller 1 during operation and achieving the advantage of strong practicality.

[0035] The working principle of the above embodiment is:

[0036] When in use, the controller starts the electric push rod 32 to extend and retract, driving the connecting rod 33 to tilt, so that the fixed plate 34 drives the installation box 35 to move closer to or away from the roller 1, and then the controller starts the reduction motor 36 to drive the rotating shaft 37 to rotate. The rotation of the rotating shaft 37 drives the sponge plate 38 to rotate, so that the sponge plate 38 absorbs the water stains on the outside of the roller 1, effectively improving the water absorption efficiency of the roller 1. The controller starts the booster pump 42 to draw water from the water tank 41 to the inside of the installation pipe 43 through the connecting pipe 45 and the conveying pipe 46, and then sprays it through the nozzle 44 to wet the roller 1 with water, and separate the rolling wheel from the asphalt by the water, so as to achieve the effect of leveling the asphalt surface. The controller starts the hydraulic cylinder 51 to extend and retract, driving the scraper 52 to move left and right, so that the scraper 52 abuts against the outer surface of the roller 1, thereby cleaning the impurities attached to the outside of the roller 1.

[0037] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water absorption and pollution prevention device for a road roller, characterized in that: It comprises a roller (1) and a frame (2) arranged outside the roller (1), wherein a water absorbing mechanism (3) for absorbing water outside the roller (1) is arranged outside the frame (2); The water absorbing mechanism (3) comprises a mounting plate (31) fixedly connected to the outside of the right side of the frame (2); an electric push rod (32) is hingedly connected to one side of the bottom of the mounting plate (31); a connecting rod (33) is hingedly connected to the other side of the bottom of the mounting plate (31); an end of the electric push rod (32) away from the mounting plate (31) is hingedly connected to the connecting rod (33); a fixing plate (34) is fixedly connected to the hinge between the electric push rod (32) and the connecting rod (33); an installation box (35) is fixedly connected to the outside of the fixing plate (34); a reduction motor (36) is fixedly installed on the outside of the installation box (35); a rotating shaft (37) extending into the interior of the installation box (35) is fixedly connected to the output shaft of the reduction motor (36); and four sponge plates (38) are fixedly connected to the outside of the rotating shaft (37).

2. The water absorption and pollution prevention device for a road roller according to claim 1, characterized in that: The rotating shaft (37) is a solid cylinder, and a bearing matching the rotating shaft (37) is fixedly installed inside the installation box (35).

3. The water absorption and pollution prevention device for a road roller according to claim 1, characterized in that: The four sponge plates (38) are distributed in a ring shape outside the rotating shaft (37), and a movable opening adapted to fit the sponge plates (38) is provided inside the installation box (35).

4. The water absorption and pollution prevention device for a road roller according to claim 1, characterized in that: The upper surface of the frame (2) is provided with a water spray mechanism (4) extending to the lower surface thereof, the water spray mechanism (4) comprising a water tank (41) fixedly connected to the top of the frame (2) and a mounting pipe (43) fixedly mounted on the inner top wall of the frame (2), a booster pump (42) is fixedly mounted on the left side of the water tank (41) and located on the top of the frame (2), and a plurality of spray heads (44) are fixedly connected to the bottom of the mounting pipe (43).

5. The water absorption and pollution prevention device for a road roller according to claim 4, characterized in that: The water tank (41) is a hollow rectangular parallelepiped, and a plurality of the nozzles (44) are distributed at equal intervals at the bottom of the mounting pipe (43).

6. The water absorption and pollution prevention device for a road roller according to claim 4, characterized in that: The input end of the booster pump (42) is fixedly connected to a connecting pipe (45) extending into the interior of the water tank (41), and the output end of the booster pump (42) is fixedly connected to a delivery pipe (46) penetrating the frame (2) and extending into the interior of the mounting pipe (43).

7. The water absorption and pollution prevention device for a road roller according to claim 1, characterized in that: A scraper mechanism (5) extending into the interior of the frame (2) is arranged outside the frame (2), and the scraper mechanism (5) comprises a hydraulic cylinder (51) fixedly mounted inside the frame (2), and a scraper plate (52) abutting against the outer surface of the roller (1) is fixedly connected to the output end of the hydraulic cylinder (51).