Air compressor
By setting a filter membrane on the inner wall of the exhaust pipe of the air compressor and using the combination mechanism of push plate and scraper to achieve self-cleaning of the filter membrane, the problem that existing air compressors cannot effectively filter oil and filter components cannot be cleaned by themselves, improving air quality and equipment reliability, and reducing maintenance costs.
Patent Information
- Application Number
- CN202421525626.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The exhaust pipes of existing air compressors do not have a filter membrane, so they cannot filter the oil in the air sprayed by the air compressor, causing damage to equipment and tools by the oil and gas mixture, and the filter components cannot be cleaned by themselves, increasing maintenance costs and downtime.
An air compressor is designed to provide a filter membrane on the inner wall of the exhaust pipe and use a combination mechanism of pushing plate and scraping plate to push the oil accumulated in the inner wall of the exhaust pipe to the filter membrane and scrape it down to achieve self-cleaning of the filter membrane.
Through the filtration effect of the filter membrane, the air quality discharged meets specific standards, extends the service life of the filter membrane, reduces maintenance costs and frequency, reduces manual intervention and downtime, and improves the reliability and efficiency of the equipment.
Smart Images

Figure CN222797658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressors, in particular to an air compressor. Background Art
[0002] Existing air compressors are mainly used to compress air or gas to a higher pressure level and store it in a compressed air storage tank for subsequent use. They are widely used in various industrial and commercial applications. However, when they are used, the exhaust pipe of the air compressor does not have a filter membrane, and cannot filter the oil in the air sprayed by the air compressor. This oil-gas mixed air may cause damage to equipment and tools using air, especially for applications requiring pure air; or the filter components cannot be self-cleaning, and oil will accumulate in the pipeline, requiring more frequent cleaning and maintenance, increasing maintenance costs and downtime. For example, a Chinese patent discloses an "air compressor" with an application number of "202121935689.9". This device includes a shell, and a filter device for gas filtering is provided on one side of the shell. By setting a filter Filter device, when the oil and air filter needs to be replaced, pull the connecting plate, drive the sliding rod and the sliding block to slide, the sliding spring is deformed, and the connecting plate is rotated at the same time, the limit rod rotates therewith, remove the limit upper block and the intake pipe, put the new oil and air filter into the limit lower block, rotate the connecting plate, loosen the connecting plate, and the sliding spring generates elastic force to break free from the restraint and drive the limit rod to reset. The limit upper block and the intake pipe are fixed on one side of the limit lower block to filter the gas exhausted by the air compressor. At present, most of the exhaust gases of air compressors contain a lot of oil after compression. If the exhausted gas is not effectively filtered, the gas discharged outside the air compressor will pollute the air. However, when it is in use, the filter component cannot be self-cleaned, and oil will accumulate in the pipeline, requiring more frequent cleaning and maintenance, which increases maintenance costs and downtime. Utility Model Content
[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an air compressor, which can filter the oil in the gas discharged from the air compressor through the filter membrane, so as to ensure that the quality of the discharged air reaches a specific standard, especially in applications with strict requirements on air quality, such as food processing, medical equipment, etc., and the oil accumulated on the inner wall of the exhaust pipe can be pushed to the filter membrane by a push plate, and then the oil on the filter membrane can be scraped off by a scraper, and finally discharged through a discharge pipe, thereby realizing self-cleaning of the filter membrane, extending the service life of the filter membrane and reducing maintenance costs and frequency, and through the automated filter membrane cleaning mechanism, reducing manual intervention and downtime, and improving the reliability and efficiency of the equipment.
[0004] The utility model also provides an air compressor as mentioned above, comprising: an air compressor body, a support assembly fixedly connected to the lower surface of the air compressor body, a pulley assembly is arranged on the lower surface of the support assembly, an output end of the air compressor body is connected to an exhaust pipe, an inner wall of the exhaust pipe is fixedly connected to a bracket, a filter membrane is fixedly connected to the inner wall of the exhaust pipe, the filter membrane is fixedly connected to the bracket, a scraper is rotatably connected to the front surface of the filter membrane, a motor is fixedly connected to the inner surface of the bracket, the scraper is driven by the motor, an electric push rod is fixedly connected to the side surface of the exhaust pipe, a push plate is slidably connected to the inner wall of the exhaust pipe, the other end of the electric push rod is fixedly connected to the rear surface of the push plate, the side surface of the exhaust pipe is connected to the exhaust pipe, and the other end of the exhaust pipe is fixedly connected to the solenoid valve.
[0005] According to an air compressor described in the utility model, the support assembly includes: a support rod, and the support rod is fixedly connected to the lower surface of the air compressor body.
[0006] According to the air compressor described in the utility model, the support assembly further includes: a connecting rod, and the connecting rod is fixedly connected to the lower end of the support rod.
[0007] According to an air compressor described in the utility model, the pulley assembly includes: a rotating shaft, and the rotating shaft is rotatably connected to the side surface of the connecting rod.
[0008] According to an air compressor described in the utility model, the pulley assembly further comprises: a connecting frame, and the connecting frame is fixedly connected to the side surface of the rotating shaft.
[0009] According to an air compressor described in the utility model, the pulley assembly further includes: a rotating wheel, and the rotating wheel is rotatably connected to the inner surface of the connecting frame.
[0010] According to an air compressor described in the utility model, a handle is fixedly connected to the side surface of the air compressor body, and an anti-slip sleeve is fixedly connected to the side surface of the handle.
[0011] According to an air compressor described in the utility model, a connecting flange is fixedly connected to the outer wall of the exhaust pipe, and a connecting hole is provided on the connecting flange.
[0012] Beneficial Effects
[0013] 1. Compared with the prior art, the air compressor can filter the oil in the gas discharged from the air compressor through the filter membrane, which can ensure that the quality of the discharged air meets specific standards, especially in applications with strict requirements on air quality, such as food processing, medical equipment, etc., and the oil accumulated on the inner wall of the exhaust pipe can be pushed to the filter membrane through the push plate, and then the oil on the filter membrane can be scraped off by the scraper, and finally discharged through the discharge pipe, thereby realizing self-cleaning of the filter membrane, extending the service life of the filter membrane and reducing maintenance costs and frequency, and through the automated filter membrane cleaning mechanism, reducing manual intervention and downtime, and improving the reliability and efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 This is a main structural diagram of an air compressor of the utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of an air compressor of the utility model;
[0017] Figure 3 This is a left-side structural diagram of an air compressor of the utility model;
[0018] Figure 4 The utility model is a rear view structural diagram of an air compressor.
[0019] Legend:
[0020] 1. Exhaust pipe; 2. Connecting hole; 3. Connecting flange; 4. Bracket; 5. Motor; 6. Exhaust pipe; 7. Solenoid valve; 8. Air compressor body; 9. Handle; 10. Anti-slip sleeve; 11. Support rod; 12. Connecting rod; 13. Rotating shaft; 14. Connecting frame; 15. Rotor; 16. Filter membrane; 17. Scraper; 18. Push plate; 19. Electric push rod. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] Reference Figure 1-4The utility model embodiment provides an air compressor, which includes: an air compressor body 8, which is an air compressor. The air compressor is an existing mature technology and is not described in detail in this article. A handle 9 is fixedly connected to the side surface of the air compressor body 8, and an anti-slip sleeve 10 is fixedly connected to the side surface of the handle 9. A support assembly is fixedly connected to the lower surface of the air compressor body 8. The support assembly includes: a support rod 11, and the support rod 11 is fixedly connected to the lower surface of the air compressor body 8. The support assembly also includes: a connecting rod 12, and the connecting rod 12 is fixedly connected to the lower end of the support rod 11 for lifting the equipment. A pulley assembly is arranged on the lower surface of the support assembly, and the pulley assembly includes: a rotating shaft 13, and the rotating shaft 13 is rotatably connected to the side surface of the connecting rod 12.
[0023] The pulley assembly also includes: a connecting frame 14, which is fixedly connected to the side surface of the rotating shaft 13. The pulley assembly also includes: a rotating wheel 15, which is rotatably connected to the inner surface of the connecting frame 14 for facilitating the movement of the equipment. The output end of the air compressor body 8 is connected to an exhaust pipe 1 for releasing gas. The outer wall of the exhaust pipe 1 is fixedly connected to a connecting flange 3, and a connecting hole 2 is provided on the connecting flange 3. The inner wall of the exhaust pipe 1 is fixedly connected to a bracket 4 for supporting a filter membrane 16 and a motor 5.
[0024] A filter membrane 16 is fixedly connected to the inner wall of the exhaust pipe 1 for filtering oil in the gas. The filter membrane 16 is fixedly connected to the bracket 4. A scraper 17 is rotatably connected to the front surface of the filter membrane 16 for scraping the oil on the surface of the filter membrane. A motor 5 is fixedly connected to the inner surface of the bracket 4 for driving the scraper 17 to rotate. The scraper 17 is driven by the motor 5. An electric push rod 19 is fixedly connected to the side surface of the exhaust pipe 1 for pushing the push plate 18. The push plate 18 is slidably connected to the inner wall of the exhaust pipe 1. The other end of the electric push rod 19 is fixedly connected to the rear surface of the push plate 18. The side surface of the exhaust pipe 1 is connected to a discharge pipe 6 for discharging the accumulated oil. The other end of the discharge pipe 6 is fixedly connected to a solenoid valve 7 for closing and opening the discharge pipe. The solenoid valve is an existing mature technology, so it is not described in detail in this article.
[0025] Working principle: when in use, the exhaust pipe 1 is connected to the external extension pipe through the connecting flange 3, and then it can be used. A filter membrane 16 is fixed on the inner wall of the exhaust pipe 1, which is used to filter the oil in the exhaust gas when the equipment is in use. The filter membrane 16 is fixedly connected to the bracket 4 to ensure stability and effective filtering effect. After the equipment is used for a long time, a lot of oil will accumulate on the surface of the filter membrane 16 and the inner wall of the exhaust pipe 1. The front surface of the filter membrane 16 is rotatably connected with a scraper 17, which is driven to rotate by the motor 5. The function of the scraper 17 is to regularly clean and scrape off the oil deposited on the surface of the filter membrane 16 to maintain the filtering efficiency of the filter membrane 16 and extend its service life. Then, the oil accumulated on the inner wall of the exhaust pipe 1 can be pushed to the filter membrane 16 through the push plate 18. Finally, the exhaust pipe 6 is opened by the solenoid valve 7, and the oil scraped by the scraper 17 is led out of the exhaust pipe 1, that is, the cleaning is completed.
[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An air compressor, characterized in that: include: An air compressor body (8), the lower surface of the air compressor body (8) is fixedly connected to a support assembly, the lower surface of the support assembly is provided with a pulley assembly, the output end of the air compressor body (8) is connected to an exhaust pipe (1), the inner wall of the exhaust pipe (1) is fixedly connected to a bracket (4), the inner wall of the exhaust pipe (1) is fixedly connected to a filter membrane (16), and the filter membrane (16) is fixedly connected to the bracket (4); The front surface of the filter membrane (16) is rotatably connected to a scraper (17), the inner surface of the bracket (4) is fixedly connected to a motor (5), the scraper (17) is driven by the motor (5), the side surface of the exhaust pipe (1) is fixedly connected to an electric push rod (19), the inner wall of the exhaust pipe (1) is slidably connected to a push plate (18), the other end of the electric push rod (19) is fixedly connected to the rear surface of the push plate (18), the side surface of the exhaust pipe (1) is connected to a discharge pipe (6), and the other end of the discharge pipe (6) is fixedly connected to a solenoid valve (7).
2. An air compressor according to claim 1, characterized in that: The support assembly comprises a support rod (11), wherein the support rod (11) is fixedly connected to the lower surface of the air compressor body (8).
3. An air compressor according to claim 2, characterized in that: The support assembly further comprises: a connecting rod (12), wherein the connecting rod (12) is fixedly connected to the lower end of the supporting rod (11).
4. An air compressor according to claim 3, characterized in that: The pulley assembly comprises a rotating shaft (13), wherein the rotating shaft (13) is rotatably connected to the side surface of the connecting rod (12).
5. An air compressor according to claim 4, characterized in that: The pulley assembly further comprises a connecting frame (14), wherein the connecting frame (14) is fixedly connected to the side surface of the rotating shaft (13).
6. An air compressor according to claim 5, characterized in that: The pulley assembly further comprises a rotating wheel (15), wherein the rotating wheel (15) is rotatably connected to the inner surface of the connecting frame (14).
7. An air compressor according to claim 1, characterized in that: A handle (9) is fixedly connected to the side surface of the air compressor body (8), and an anti-slip sleeve (10) is fixedly connected to the side surface of the handle (9).
8. An air compressor according to claim 1, characterized in that: A connecting flange (3) is fixedly connected to the outer wall of the exhaust pipe (1), and a connecting hole (2) is provided on the connecting flange (3).
Citation Information
Patent Citations
Exhaust equipment for air compressor
CN216077515U