Disassembly-free stepless regulation industrial hose pump

By setting up U-shaped grooves, side plates, thimbles and rotary adjustment bolts on the rotor of the industrial hose pump, combined with the anti-decoupling design, the problem of easy falling off and inconvenient adjustment of the press wheel is solved, and the stable fixation and precise adjustment of the press roller are achieved, and the working efficiency of the pump is improved.

CN222797673UActive Publication Date: 2025-04-25ZIBO MINGWEI PUMP IND CO LTD
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Patent Information

Application Number
CN202421685004.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-25
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the use of existing industrial hose pumps, the pressure wheels are easy to fall off, the adjustment is not easy to control and is inconvenient to adjust, resulting in a decrease in the working efficiency of the pump.

Method used

A disassembly-free stepless adjustment industrial hose pump is designed. By setting a U-shaped groove and side plate on the rotor, the press roller shaft is fixedly connected with a thimble and a rotary adjustment bolt. The rotary adjustment bolt can adjust the position of the press roller and prevent the press roller from falling off through anti-decoupling.

Benefits of technology

The stable fixation of the press roller is achieved, avoiding falling off, and the adjustment is more precise and convenient. It can be adjusted without removing the housing, which improves the working efficiency of the pump.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial hose pumps, in particular to a disassembly-free stepless regulation industrial hose pump which comprises a shell, a rotor driven by a main shaft is arranged in the shell, a compression roller shaft is connected to the rotor, and a compression roller and a fastening bolt used for fixing the compression roller shaft and the rotor are connected to the compression roller shaft. U-shaped grooves are formed in the left end and the right end of the rotor, compression roller shafts are movably connected in the U-shaped grooves, ejector pins are fixedly connected to the compression roller shafts, rotary adjusting bolts are connected to the ejector pins, insertion holes movably connected with the ejector pins are formed in one ends of the rotary adjusting bolts, the other ends of the rotary adjusting bolts are in threaded connection with the rotor, and the positions of the compression roller wheels can be adjusted by rotating the rotary adjusting bolts; according to the utility model, the ejector pin fixedly connected with the compression roller shaft is arranged, the ejector pin abuts against the rotary adjusting bolt, and the rotary adjusting bolt is connected with the rotor, so that the compression roller shaft is further supported and fixed, and the compression roller is prevented from sliding towards the direction close to the main shaft; and the position of the compression roller can be adjusted by rotating the rotary adjusting bolt, so that the position of the compression roller can be adjusted more accurately.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial hose pumps, in particular to a disassembly-free stepless adjustment industrial hose pump. Background Art

[0002] Industrial hose pump, also known as peristaltic pump, is a positive displacement pump widely used in chemical, food processing, pharmaceutical, mining and other industrial fields; the core working principle of the pump is to periodically squeeze the rubber hose in the pump cavity through the roller or sliding shoe on the rotor to form a sealed cavity to achieve the suction and extrusion of the fluid.

[0003] The existing problems with industrial hose pumps are: the working efficiency of the hose inside the pump decreases due to wear; specifically, as a vulnerable rubber part, the hose is continuously squeezed and rubbed by the pressure roller and the shell during operation, causing it to wear, become thinner, and age and soften, resulting in a continuous decrease in the vacuum degree of the sealing cavity inside the hose. After about 500 hours of use, the hose pump will begin to show a significant decrease in flow and lift.

[0004] The patent with application number 202211192466.7 discloses a peristaltic pump with adjustable pressure tube gap, including a pump body, a drive motor, and a pressure wheel. An arc-shaped pipe groove is opened inside the pump body, the drive motor is fixed on the outer wall of the pump body, and the output shaft of the drive motor extends into the pump body. A mounting block is arranged inside the pump body, and the mounting block is fixedly connected with the output shaft of the drive motor through it. Two mounting plates are symmetrically fixedly connected on both sides of the mounting block, and two bracket plates are symmetrically fixedly connected on the side walls of each mounting plate. There are two pressure wheels, and the top and bottom of the pressure wheel are rotatably connected with threaded sleeves. The bracket plate is provided with a long waist-shaped mounting hole for the threaded sleeve to pass through. The mounting block is also symmetrically fixedly connected with an arc-shaped back plate, and the outer periphery of the back plate has an arc-shaped groove. In this patent, the gap between the pressure wheel and the hose can be adjusted by moving the threaded sleeve along the mounting hole and fixing it with screws after moving.

[0005] The disadvantages of the patent with application number 202211192466.7 are: 1. The pressure wheel is only fixed to the bracket plate by screws and threaded sleeves, which is not stable enough and is easy to slide toward the output shaft; 2. The adjustment distance of the pressure wheel is not easy to control; 3. The outer shell needs to be disassembled when adjusting the pressure wheel, which is inconvenient. Utility Model Content

[0006] The main purpose of the utility model is to provide a disassembly-free stepless adjustment industrial hose pump to solve the problems in the prior art that the pressure wheel of the industrial hose pump is easy to fall off, the pressure wheel adjustment is not easy to control and the adjustment is inconvenient.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a disassembly-free stepless adjustment industrial hose pump, including a shell, a rotor driven by a main shaft is arranged in the shell, the rotor is connected to a pressure roller shaft, the pressure roller shaft is connected to a pressure roller wheel and a fastening bolt for fixing the pressure roller shaft and the rotor; U-shaped grooves are arranged on the left and right ends of the rotor, the pressure roller shaft is movably connected in the U-shaped groove, the pressure roller shaft is fixedly connected to a thimble, the thimble is connected to a rotary adjustment bolt, one end of the rotary adjustment bolt is provided with a socket movably connected to the thimble, and the other end is threadedly connected to the rotor, and the position of the pressure roller wheel can be adjusted by rotating the rotary adjustment bolt.

[0008] Furthermore, an operating hole for adjusting the screw bolt is provided on the rotor.

[0009] Furthermore, a detachable transparent cover is provided on the shell at a position opposite to the operation hole.

[0010] Furthermore, an anti-slip hook is connected to the fastening bolt, and a bent hook portion is provided on the anti-slip hook. The bent hook portion is located in the operating hole, and the bent hook portion is used to hook the operating hole to prevent the pressure roller shaft from slipping when the pressure roller shaft slips outward.

[0011] Furthermore, the anti-drop hook is provided with a connection hole for connecting with a fastening bolt.

[0012] Furthermore, the anti-drop hook is provided with a through slot for the ejector to pass through.

[0013] Furthermore, a side hole is provided on the side of the shell, and a detachable side plate is installed at the side hole, and the side hole is used for installing or removing the pressure roller.

[0014] Furthermore, a side guide wheel is connected to the rotor.

[0015] The beneficial effects of the utility model are:

[0016] In addition to fixing the pressure roller shaft by tightening bolts, the utility model also provides an ejector pin fixedly connected to the pressure roller shaft, the ejector pin abuts against the rotary adjustment bolt, and the rotary adjustment bolt is connected to the rotor, thereby further supporting and fixing the pressure roller shaft to prevent the pressure roller from sliding in the direction close to the main shaft; and the position of the pressure roller can be adjusted by rotating the rotary adjustment bolt, thereby more accurately adjusting the position of the pressure roller.

[0017] The utility model is provided with an operating hole and a transparent cover plate, so that the position of the pressure roller can be adjusted by only removing the transparent cover plate, without removing the shell body, which is more convenient; the utility model is provided with a U-shaped groove and a side plate, so that the pressure roller can be installed and removed by only removing the side plate, which is more convenient.

[0018] The utility model can prevent the pressure roller from falling off when the bolt is loosened by arranging the anti-dropping hook. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 It is a structural schematic diagram of a disassembly-free stepless adjustment industrial hose pump in an embodiment;

[0021] Figure 2 This is a schematic diagram of the structure of the connection between the rotor and the pressure roller wheel in the embodiment;

[0022] Figure 3 It is a structural schematic diagram of the fastening bolts, the pressure roller axle and the anti-unhooking connection in the embodiment;

[0023] Figure 4 is a front view of the housing in the embodiment;

[0024] Figure 5 It is a right side view of the housing in the embodiment;

[0025] Figure 6 It is a schematic diagram of the structure of the anti-unhooking in the embodiment;

[0026] In the figure: 1. main shaft; 2. rotor; 201. U-shaped groove; 202. operating hole; 3. pressure roller; 4. pressure roller shaft; 5. ejector pin; 6. socket; 7. adjustment bolt; 8. housing; 9. transparent cover; 10. fastening bolt; 11. anti-unhooking; 1101. hook portion; 1102. connecting hole; 1103. through groove; 12. side plate; 13. side guide wheel; 14. hose; 15. bearing. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] like Figures 1 to 6 As shown, according to an embodiment of the utility model, a disassembly-free stepless adjustment industrial hose pump is provided, comprising a shell 8, a hose 14 and a rotor 2 driven by a main shaft 1 are arranged in the shell 8, and the main shaft 1 is driven by a power mechanism such as a motor; the rotor 2 is in a rhombus shape, and a U-shaped groove 201 is arranged at the left and right ends of the rotor 2, a pressure roller shaft 4 is movably connected in the U-shaped groove 201, a pressure roller wheel 3 is connected to the pressure roller shaft 4 through a bearing 15, and the pressure roller shaft 4 is also connected to a fastening bolt 10 fixing the pressure roller shaft 4 and the rotor 2; mounting grooves are arranged at the left and right ends of the rotor 2, and the pressure roller wheel 3 is located in the mounting grooves; the pressure roller shaft 4 is fixedly connected to a thimble 5, and the thimble 5 is connected to a rotary adjustment bolt 7, one end of the rotary adjustment bolt 7 is provided with a socket 6 movably connected to the thimble 5, and the other end is threadedly connected to the rotor 2, and the position of the pressure roller wheel 3 can be adjusted by rotating the rotary adjustment bolt 7.

[0029] In addition to the tightening bolts 10 for fixing the pressure roller shaft 4, this embodiment is also provided with a pin 5 fixedly connected to the pressure roller shaft 4, and the pin 5 is in contact with the rotary adjustment bolt 7, and the rotary adjustment bolt 7 is connected to the rotor 2, so as to further support and fix the pressure roller shaft 4 to prevent the pressure roller 3 from sliding toward the direction close to the main shaft 1; and rotating the rotary adjustment bolt 7 can adjust the position of the pressure roller 3, so as to more accurately adjust the position of the pressure roller 3.

[0030] like Figure 2 As shown, the rotor 2 is provided with an operating hole 202 for adjusting the screw bolt 7; a removable transparent cover plate 9 is provided on the shell 8 at a position opposite to the operating hole 202; by providing the operating hole 202 and the transparent cover plate 9, the position of the pressure roller 3 can be adjusted by only removing the transparent cover plate 9, without removing the shell 8, which is more convenient.

[0031] like Figure 6 As shown, the anti-drop hook 11 is provided with a connection hole 1102 for connecting with the fastening bolt 10 .

[0032] like Figure 2 , Figure 3 and Figure 6 As shown, in an optional embodiment, an anti-detachment hook 11 is connected to the fastening bolt 10, and the anti-detachment hook 11 is connected to the outside of the rotor; a bent hook portion 1101 is provided on the anti-detachment hook 11, and the bent hook portion 1101 is located in the operating hole 202, and the bent hook portion 1101 is used to hook the operating hole 202 to prevent the pressure roller shaft 4 from slipping when the fastening bolt 10 is loosened and causes the pressure roller shaft 4 to slip outward; by providing the anti-detachment hook 11, the pressure roller 3 can be prevented from falling off when the fastening bolt 10 is loosened.

[0033] like Figure 6 As shown, in an optional embodiment, the anti-drop hook 11 is provided with a through slot 1103 for the ejector pin 5 to pass through.

[0034] like Figure 5 As shown, in an optional embodiment, a side hole is provided on the side of the shell 8, and a removable side plate 12 is installed at the side hole, and the side hole is used for installing or removing the pressure roller 3; by providing the U-shaped groove 201 and the side plate 12, the pressure roller 3 can be installed and removed by only removing the side plate 12, which is more convenient.

[0035] like Figure 1 As shown, in an optional embodiment, the rotor 2 is further connected to a side guide wheel 13 ; the side guide wheel 13 can support and guide the rotation of the rotor 2 .

[0036] The pressure roller 3 of this embodiment is more stably connected and less likely to fall off; and the shell 8 does not need to be removed when adjusting the pressure roller 3, which is very convenient; the adjustment bolt 7 is turned to adjust during adjustment, which is more precise; the pressure roller 3 can be installed and disassembled through the side hole, which is more convenient.

[0037] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A disassembly-free stepless adjustment industrial hose pump, comprising a housing (8), wherein a rotor (2) driven by a main shaft (1) is arranged in the housing (8), a pressure roller shaft (4) is connected to the rotor (2), and a pressure roller wheel (3) and a fastening bolt (10) for fixing the pressure roller shaft (4) and the rotor (2) are connected to the pressure roller shaft (4); characterized in that: The left and right ends of the rotor (2) are provided with U-shaped grooves (201), the U-shaped grooves (201) are movably connected to a pressure roller shaft (4), the pressure roller shaft (4) is fixedly connected to a thimble (5), the thimble (5) is connected to a rotary adjustment bolt (7), one end of the rotary adjustment bolt (7) is provided with a socket (6) movably connected to the thimble (5), and the other end is threadedly connected to the rotor (2), and the position of the pressure roller (3) can be adjusted by rotating the rotary adjustment bolt (7).

2. The disassembly-free stepless adjustment industrial hose pump according to claim 1, characterized in that: The rotor (2) is provided with an operating hole (202) for adjusting the rotary adjustment bolt (7).

3. The disassembly-free stepless adjustment industrial hose pump according to claim 2, characterized in that: A detachable transparent cover plate (9) is provided on the housing (8) at a position opposite to the operating hole (202).

4. The disassembly-free stepless adjustment industrial hose pump according to claim 2, characterized in that: The fastening bolt (10) is connected to an anti-slip hook (11), and the anti-slip hook (11) is provided with a bent hook portion (1101). The bent hook portion (1101) is located in the operating hole (202), and the bent hook portion (1101) is used to hook the operating hole (202) to prevent the pressure roller shaft (4) from slipping when the pressure roller shaft (4) slips outward.

5. The disassembly-free stepless adjustment industrial hose pump according to claim 4, characterized in that: The anti-drop hook (11) is provided with a connection hole (1102) for connecting with the fastening bolt (10).

6. The disassembly-free stepless adjustment industrial hose pump according to claim 4, characterized in that: The anti-drop hook (11) is provided with a through slot (1103) for the ejector pin (5) to pass through.

7. The disassembly-free stepless adjustment industrial hose pump according to claim 1, characterized in that: A side hole is provided on the side of the shell (8), a detachable side plate (12) is installed at the side hole, and the side hole is used for installing or removing the pressure roller (3).

8. The disassembly-free stepless adjustment industrial hose pump according to claim 1, characterized in that: The rotor (2) is also connected to a side guide wheel (13).

Citation Information

Patent Citations

  • A peristaltic pump with adjustable pressure tube gap

    CN115507001B