Shockproof screw air compressor
By designing a shock absorption adjustment mechanism in a screw air compressor, the shock absorbing and restoring force is absorbed and restored by using the shock absorbing plate and damping shock absorbing device, the problems of vibration noise of the screw assembly and loose parts are solved, and a lower noise and longer life air compressor is achieved.
Patent Information
- Application Number
- CN202421556107.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing screw screw assembly will generate a large vibration amplitude when used, resulting in noise pollution and loose parts, reducing service life.
A shock-proof screw air compressor is designed, and a shock-absorbing adjustment mechanism composed of a booster conveyor valve, shock absorbing plate, damping telescopic sleeve and damping shock absorbing spring are used to absorb and recover the shock-absorbing effect through the squeezing force of the shock absorbing plate.
It effectively reduces the noise during shock absorption, and can adjust the shock absorption effect. It is adapted to air compressors of different working strengths, extending the service life of the screw assembly.
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Figure CN222797701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screw rod and screw rod components, in particular to a shockproof screw rod air compressor. Background Art
[0002] The screw screw assembly is an air compressor that adopts a pre-packaged configuration and has the advantages of high performance, high efficiency, maintenance-free, and high reliability. It can provide stable gas pressure through the design of the screw air compressor and is widely used in industrial production to provide power for various process flows. The application of the screw screw assembly is not limited to air power, but also includes gas transportation, refrigeration and gas separation, gas synthesis and polymerization, etc.
[0003] The existing screw assembly will produce a large vibration amplitude when in use. The vibration noise will cause sound pollution to the surrounding environment, and the frequent large gap vibration will be fed back to other components of the screw assembly, causing other parts to loosen and fall off, reducing the service life of the screw assembly. For this purpose, a shockproof screw air compressor is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a shockproof screw air compressor to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shockproof screw air compressor, comprising a casing and a screw assembly;
[0006] A screw assembly is fixed on the right side of the housing, and a booster delivery valve is installed on the right side of the screw assembly; the screw assembly includes a screw assembly inner shell and a protective shell, the protective shell includes two upper and lower shells, and the protective shell sandwiches the screw assembly inner shell, the two protective shells are installed upside down, and after installation, they are fixed downward by bolts;
[0007] A shock absorbing plate is provided on one side of the two protective shells close to the inner shell of the screw assembly, and a shock absorbing device is provided in the inner cavity of the protective shell at equal intervals in the transverse direction, and the shock absorbing device includes a base and a shock absorber, and the base is fixedly installed in the inner cavity of the protective shell, and the top of the base is welded to the bottom of the shock absorber, and the top of the shock absorber is fixed to the shock absorbing plate;
[0008] Air ducts are installed on both left and right ends of the base, and the air ducts are interconnected. The air ducts on the left are installed with one-way gas valves. The shock absorber includes a damping telescopic sleeve and a damping shock-absorbing spring. The damping shock-absorbing spring is sleeved on the damping telescopic sleeve, and the damping telescopic sleeve and the air duct are interconnected. An abutment joint is fixed on the top of the shock absorber, and an abutment plate is provided on the lower top of the abutment joint, and the abutment plate is fixed to the shock-absorbing plate by screws.
[0009] Preferably, the inner cavity of the inner shell of the screw assembly is provided with male and female screws, a driving motor is provided in the housing, and the left ends of the male and female screws are transmission-connected to the driving motor via gears.
[0010] Preferably, the protective shell is provided with an installation cavity at a position in contact with the shock absorbing plate, and a limiting edge is provided on the outer edge of the shock absorbing plate, and the limiting edge is clamped on the inner side of the installation cavity.
[0011] Preferably, the bottom of the abutment joint and the damping shock absorbing spring abut against each other, and a silicone pad is provided at the connection; and an annular sealing ring is provided at the connection of the damping telescopic sleeve.
[0012] Preferably, an exhaust valve is symmetrically arranged on the right side of the protective shell, and the exhaust valve is connected to the air duct.
[0013] Preferably, a load-bearing universal ball head is provided in the middle of the abutment joint, and the load-bearing universal ball head and the top of the telescopic sleeve are fixed to each other; the shock absorbing device is symmetrical front and back and is tilted inward by 30 degrees.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The present invention provides a screw-screw assembly with a shock-absorbing adjustment mechanism, which can reduce noise during shock absorption and adjust the shock absorption effect at the same time; when the shock-absorbing plate is subjected to force, the shock absorber is squeezed, and the shock absorber absorbs the force exerted on the shock-absorbing plate through the damping telescopic sleeve and the damping shock-absorbing spring, and restores the initial state under the action of the damping shock-absorbing spring; an air duct is connected to the lower part of the shock-absorbing device, and the air duct is connected to the pressurized gas from the left side. The telescopic sleeve is lifted by the pressurized gas, and the telescopic limit of the shock absorber can be adjusted, thereby adjusting the shock absorption strength. It can be flexibly adapted to air compressors of different working intensities, and an exhaust valve is arranged on the right side of the protective shell. By starting the exhaust valve, the gas in the air duct is discharged in an orderly manner to regulate the gas inventory in the air duct, which is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the front view of the utility model;
[0017] Figure 2 This is a schematic diagram of the screw assembly of the utility model;
[0018] Figure 3 For this utility model Figure 2 Side view;
[0019] Figure 4 This is a schematic cross-sectional view of the protective shell of the utility model;
[0020] Figure 5 It is a schematic diagram of the shock absorbing device of the utility model.
[0021] In the figure: 1 housing, 2 screw assembly; 3 booster delivery valve, 4 screw assembly inner shell, 5 protective shell, 6 male and female screws, 7 shock absorbing plate, 8 shock absorbing device, 81 air guide tube, 82 shock absorber, 83 butt joint, 84 one-way gas valve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0024] Example:
[0025] See also Figure 1-5 , the utility model provides a technical solution for a shockproof screw air compressor: comprising a casing 1 and a screw assembly 2;
[0026] A screw assembly 2 is fixed to the right side of the casing 1, and a booster delivery valve 3 is installed to the right side of the screw assembly 2;
[0027] The screw assembly 2 includes a screw assembly inner shell 4 and a protective shell 5. The protective shell 5 includes two upper and lower parts, and the protective shell 5 sandwiches the screw assembly inner shell 4. The two protective shells 5 are installed upside down and fixed downward by bolts after installation.
[0028] The inner cavity of the screw assembly inner shell 4 is provided with a male and female screw 6, the housing 1 is provided with a driving motor, and the left end of the male and female screw 6 is connected to the driving motor through a gear;
[0029] A damping plate 7 is provided on one side of the two protective shells 5 close to the inner shell 4 of the screw assembly. The protective shells 5 are provided with an installation cavity at a position in contact with the damping plate 7. A limiting edge is provided on the outer edge of the damping plate 7, and the limiting edge is clamped on the inner side of the installation cavity.
[0030] The inner cavity of the protective shell 5 is laterally and equidistantly provided with shock absorbing devices 8, which include a base and a shock absorber 82. The base is fixedly installed in the inner cavity of the protective shell 5, the bottom of the shock absorber 82 is welded with the top of the base, and the top of the shock absorber 82 is fixed to the shock absorbing plate 7.
[0031] Air pipes 81 are installed at both left and right ends of the base, and the air pipes 81 are interconnected. A one-way gas valve 84 is installed on the left air pipe 81. The shock absorber 82 includes a damping telescopic sleeve and a damping shock absorbing spring. The damping shock absorbing spring is sleeved on the damping telescopic sleeve. The damping telescopic sleeve and the air pipe 81 are interconnected.
[0032] The top of the shock absorber 82 is fixed with an abutment joint 83, the lower top of the abutment joint 83 is provided with an abutment plate, and the abutment plate is fixed to the shock absorber plate 7 by screws; the middle of the abutment joint 83 is provided with a load-bearing universal ball head, and the load-bearing universal ball head and the top of the telescopic sleeve are fixed to each other;
[0033] The shock absorbing device 8 is symmetrical front and back and is tilted inwards by 30 degrees;
[0034] An exhaust valve is symmetrically arranged on the right side of the protective shell 5, and the exhaust valve is connected to the air guide pipe 81;
[0035] The bottom of the abutment joint 83 abuts against the damping spring, and a silicone pad is provided at the joint; an annular sealing ring is provided at the joint of the damping telescopic sleeve;
[0036] This solution provides a screw air compressor with a shock-absorbing adjustment mechanism, which can reduce noise during shock absorption and adjust the shock-absorbing effect; specifically, the protective shell 5 is wrapped around the outer side of the inner shell 4 of the screw assembly to protect and absorb the vibration of the inner shell 4 of the screw assembly when it is working. When the inner shell 4 of the screw assembly vibrates due to working, the force will be transmitted to the shock-absorbing plate 7 through the shell. The shock-absorbing plate 7 is movably arranged in the installation cavity, and the limit edge of the outer edge of the shock-absorbing plate 7 prevents the shock-absorbing plate 7 from being separated from the installation cavity;
[0037] Shock absorbing devices 8 are equidistantly arranged at the bottom of the shock absorbing plate 7. The shock absorbing devices 8 are inclined inward at 30 degrees, and lift and clamp the shock absorbing plate 7. When the shock absorbing plate 7 is subjected to force, the shock absorber 82 is squeezed. The shock absorber 82 absorbs the force exerted on the shock absorbing plate 7 through the damping telescopic sleeve and the damping shock absorbing spring, and returns to the initial state under the action of the damping shock absorbing spring.
[0038] A load-bearing universal ball head is used at the connection between the shock absorber 82 and the abutment joint 83, so that the shock absorber 82 can be slightly tilted when the shock absorbing plate 7 sinks; at the same time, an air duct 81 is connected to the bottom of the shock absorbing device 8, and the air duct 81 is connected to the pressurized gas from the left side. The telescopic sleeve is lifted by the pressurized gas, and the telescopic limit of the shock absorber 82 can be adjusted, thereby adjusting the shock absorption strength, and can flexibly adapt to air compressors with different working intensities. At the same time, a one-way gas valve 84 is arranged on the left side of the air duct 81 of each shock absorbing device 8, so that the gas can only be transported to the right to prevent backflow when the air pressure is low. At the same time, an exhaust valve is arranged on the right side of the protective shell 5. By starting the exhaust valve, the gas in the air duct 81 is discharged in an orderly manner to regulate the gas inventory in the air duct 81, which is very convenient.
[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shockproof screw air compressor, comprising a casing (1) and a screw assembly (2), characterized in that: A screw assembly (2) is fixed on the right side of the casing (1), and a boost delivery valve (3) is installed on the right side of the screw assembly (2); the screw assembly (2) comprises a screw assembly inner shell (4) and a protective shell (5), the protective shell (5) comprises two upper and lower shells, and the protective shell (5) sandwiches the screw assembly inner shell (4), the two protective shells (5) are mounted inversely to each other, and after installation, they are fixed downwardly by bolts penetrating therethrough; A shock absorbing plate (7) is provided on one side of the two protective shells (5) close to the inner shell (4) of the screw assembly. Shock absorbing devices (8) are provided in the inner cavity of the protective shell (5) at equal intervals in the transverse direction. The shock absorbing device (8) comprises a base and a shock absorber (82). The base is fixedly installed in the inner cavity of the protective shell (5). The top of the base is welded to the bottom of the shock absorber (82), and the top of the shock absorber (82) is fixed to the shock absorbing plate (7). Air pipes (81) are installed at both left and right ends of the base, and the air pipes (81) are interconnected. The air pipes (81) on the left are installed with a one-way gas valve (84). The shock absorber (82) comprises a damping telescopic sleeve and a damping shock absorbing spring, the damping shock absorbing spring is sleeved on the damping telescopic sleeve, and the damping telescopic sleeve and the air pipe (81) are interconnected. A butt joint (83) is fixed on the top of the shock absorber (82), and a butt plate is arranged at the lower top of the butt joint (83), and the butt plate is fixed to the shock absorbing plate (7) by screws.
2. The shockproof screw air compressor according to claim 1, characterized in that: The inner cavity of the screw assembly inner shell (4) is provided with male and female screws (6), the casing (1) is provided with a driving motor, and the left ends of the male and female screws (6) are transmission-connected to the driving motor via gears.
3. The shockproof screw air compressor according to claim 1, characterized in that: The protective shell (5) is provided with an installation cavity at a position in contact with the shock absorbing plate (7), and a limiting edge is provided on the outer edge of the shock absorbing plate (7), and the limiting edge is clamped on the inner side of the installation cavity.
4. The shockproof screw air compressor according to claim 1, characterized in that: The bottom of the abutment joint (83) and the damping shock absorbing spring are in abutment with each other, and a silicone pad is provided at the connection; and an annular sealing ring is provided at the connection of the damping telescopic sleeve.
5. The shockproof screw air compressor according to claim 1, characterized in that: An exhaust valve is symmetrically arranged on the right side of the protective shell (5), and the exhaust valve is communicated with the air guide pipe (81).
6. The shockproof screw air compressor according to claim 1, characterized in that: A load-bearing universal ball head is arranged in the middle of the abutment joint (83), and the load-bearing universal ball head and the top of the telescopic sleeve are fixed to each other; the shock absorbing device (8) is symmetrical in the front and rear and is arranged to be inclined inward at 30 degrees.