Adjustable extreme-condition-resistant high-strength linear guide rail

By installing a level and an adjustment mechanism on the linear guide rail, the problems of deformation and wear of traditional linear guide rails under extreme conditions are solved, and the contact surface level is ensured consistent during the installation process, which improves the stability and service life of the equipment.

CN222797925UActive Publication Date: 2025-04-25青岛祥银传动设备有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421934748.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-04-25
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

Traditional linear guides are prone to deformation, wear, and stuck under extreme conditions, resulting in unstable operation of the equipment and shortened service life. In addition, the level of the contact surface during installation is inconsistent, resulting in friction and vibration, affecting the accuracy and stability of the equipment.

Method used

An adjustable high-strength linear guide rail that resists extreme conditions is designed, using both sides to monitor the horizontal status in real time, and the horizontality of the linear guide rail is quickly adjusted through the adjustment mechanism. The adjustment mechanism consists of a top plate, a fixing plate, a sliding block, a limiting rod, a locking ring and a rotating ring to ensure the stability of the linear guide after adjustment.

Benefits of technology

Through real-time monitoring and rapid adjustment, the installation accuracy and stability of linear guides are ensured, overall performance is improved, installation and commissioning time is reduced, work efficiency is improved, and the durability of linear guides in extreme conditions is enhanced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222797925U_ABST
    Figure CN222797925U_ABST
Patent Text Reader

Abstract

The adjustable extreme-condition-resistant high-strength linear guide rail comprises a linear guide rail body, a supporting block is movably installed between a top plate and a fixing plate, a sliding block is connected to the outer surface of one side of the supporting block, and a locking ring is fixedly installed on the outer surface of the top end of the sliding block. A locking ring is arranged on the outer surface of the linear guide rail body, threads are formed in the outer surface of the locking ring, a plurality of sets of vertical through grooves are formed in the outer surface of the locking ring, a rotating ring is movably installed on the outer surface of the locking ring, and the horizontal state of the linear guide rail body can be monitored in real time through the gradienters installed on the two sides. The real-time monitoring ensures the accuracy and stability of installation, so that the overall performance of the linear guide rail is improved, and the design of the adjusting mechanism allows an operator to quickly, simply and conveniently adjust the levelness of the linear guide rail main body. The rapid adjustment capability reduces the installation and debugging time, and improves the working efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of extreme condition resistant high-strength linear guide rails, in particular to an adjustable extreme condition resistant high-strength linear guide rail. Background Art

[0002] With the rapid development of modern industrial technology, linear guides, as an important component of mechanical transmission systems, are increasingly expanding in performance and application. Especially in extreme working environments, such as high temperature, low temperature, high humidity, high vibration, etc., the stability and reliability of linear guides are particularly important. However, traditional linear guides have many shortcomings in terms of resistance to extreme conditions, such as limited material performance, unreasonable structural design, and inability to adapt to complex and changing working environments, which lead to deformation, wear, and jamming under extreme conditions, seriously affecting the normal operation and service life of the equipment.

[0003] However, traditional linear guides often face some challenges during installation and use, one of the main problems being the inconsistency of the level of the installed contact surface.

[0004] Due to the influence of various factors such as the installation environment, equipment foundation, and installation process, it is often difficult to ensure that the installation contact surface of the linear guide is completely level. This inconsistency in level will cause unnecessary friction and vibration during the movement of the guide, which will in turn affect the accuracy, stability, and service life of the equipment. Utility Model Content

[0005] (I) Purpose of the utility model

[0006] In view of this, the purpose of the present invention is to provide an adjustable high-strength linear guide rail that can withstand extreme conditions, thereby solving the problems raised in the above background.

[0007] (II) Technical solution

[0008] An adjustable high-strength linear guide rail that can withstand extreme conditions, comprises a linear guide rail body, grooves are provided on both sides of the linear guide rail body, and a top plate is fixedly installed on the top of the groove, one end of the top plate is connected to a fixed plate, and a sliding groove is provided on one side outer surface of the fixed plate, a support block is movably installed between the top plate and the fixed plate, and a sliding block is connected to one side outer surface of the support block, a limit rod is fixedly installed on the inner wall of the sliding groove, and a sliding block is movably installed on the outer surface of the limit rod, a locking ring is fixedly installed on the top outer surface of the sliding block, and a thread is provided on the outer surface of the locking ring, a plurality of groups of vertical through grooves are provided on the outer surface of the locking ring, and a rotating ring is movably installed on the outer surface of the locking ring.

[0009] Preferably, the top end of the rotating ring is conical, and a plurality of operating rods are fixedly mounted on the outer surface of the top end of the rotating ring.

[0010] Preferably, the outer surface of the bottom end of the support block is serrated, and the outer surface of the bottom end of the support block is wrapped with rubber.

[0011] Preferably, a plurality of adjustment grooves are provided on the outer surface of the top end of the linear guide rail body, and a plurality of adjustment blocks are movably mounted on the inner walls of the plurality of adjustment grooves, and screw holes are provided on the outer surfaces of the plurality of adjustment blocks.

[0012] Preferably, one side outer surface of the sliding block is serrated.

[0013] Preferably, one end of the plurality of groups of operating rods is arc-shaped.

[0014] Preferably, a level is installed on both sides of the linear guide rail body.

[0015] It can be seen from the above technical solutions that this application has the following beneficial effects:

[0016] The utility model can monitor the horizontal state of the linear guide body in real time through the level gauges installed on both sides. This real-time monitoring ensures the accuracy and stability of the installation, thereby improving the overall performance of the linear guide, and the design of the adjustment mechanism allows the operator to quickly and easily adjust the horizontal degree of the linear guide body. This fast adjustment capability reduces the time for installation and debugging and improves work efficiency.

[0017] The slide block, support block, locking ring and rotating ring in the adjustment mechanism of the utility model are used in coordination to ensure the stability of the linear guide rail body after adjustment. The contraction clamping function of the locking ring effectively fixes the position of the slide block to prevent accidental sliding or deviation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the explosion structure of the utility model;

[0021] Figure 4 For this utility model Figure 2 The enlarged schematic diagram at A in the middle;

[0022] Figure 5 For this utility model Figure 3 The enlarged schematic diagram of point B in the middle;

[0023] Figure 6For this utility model Figure 5 Enlarged schematic diagram at point C in the middle.

[0024] In the figure: 1. Linear guide body; 2. Level; 3. Adjustment slot; 4. Adjustment block; 5. Screw hole; 6. Top plate; 7. Fixed plate; 8. Limit rod; 9. Sliding block; 711. Sliding slot; 911. Rotating ring; 912. Support block; 913. Locking ring; 914. Operating lever. DETAILED DESCRIPTION

[0025] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0026] See also Figure 1-6 , an embodiment provided by the utility model:

[0027] An adjustable high-strength linear guide rail resistant to extreme conditions, comprising a linear guide rail body 1, grooves are provided on both sides of the linear guide rail body 1, and a top plate 6 is fixedly installed on the top of the groove, one end of the top plate 6 is connected to a fixed plate 7, and a sliding groove 711 is provided on the outer surface of one side of the fixed plate 7, a support block 912 is movably installed between the top plate 6 and the fixed plate 7, and a sliding block 9 is connected to the outer surface of one side of the support block 912, a limiting rod 8 is fixedly installed on the inner wall of the sliding groove 711, and a sliding block 9 is movably installed on the outer surface of the limiting rod 8, a locking ring 913 is fixedly installed on the outer surface of the top end of the sliding block 9, and a thread is provided on the outer surface of the locking ring 913, a plurality of groups of vertical through grooves are provided on the outer surface of the locking ring 913, and a rotating ring 911 is movably installed on the outer surface of the locking ring 913.

[0028] Furthermore, the top of the rotating ring 911 is conical, which exerts a squeezing effect on the locking ring 913, and a plurality of operating rods 914 are fixedly installed on the outer surface of the top of the rotating ring 911. The plurality of operating rods 914 allow the operator to more easily rotate the rotating ring 911, thereby fixing or releasing the sliding block 9.

[0029] Furthermore, the outer surface of the bottom end of the support block 912 is serrated, and the outer surface of the bottom end of the support block 912 is wrapped with rubber. The serrated outer surface can increase the friction with the contact surface to prevent sliding, thereby improving the stability of the linear guide body 1. At the same time, the rubber wrapping can also play a buffering role, reduce vibration and noise, and improve durability.

[0030] Furthermore, a plurality of adjustment grooves 3 are provided on the outer surface of the top end of the linear guide body 1, and a plurality of adjustment blocks 4 are movably installed on the inner walls of the plurality of adjustment grooves 3. Screw holes 5 are provided on the outer surfaces of the plurality of adjustment blocks 4. The adjustment blocks 4 enable the linear guide to be flexibly adjusted and adapted according to actual needs to meet different installation and use requirements. Screw holes 5 are provided on the outer surface of the adjustment blocks 4. Such a design can conveniently connect the linear guide with other devices or components, thereby improving the flexibility and adaptability of the entire system.

[0031] Furthermore, the outer surface of one side of the sliding block 9 is serrated, and the serrated side facilitates sliding and adjusting the sliding block 9.

[0032] Furthermore, one end of the multiple sets of operating rods 914 is arc-shaped, and the arc-shaped design is more ergonomic, so that the operator can hold the operating rod 914 more comfortably during operation, reducing hand fatigue caused by long-term operation.

[0033] Furthermore, a level 2 is installed on both sides of the linear guide body 1. The level 2 can quickly and accurately display the horizontal state of the linear guide body 1, helping the operator to quickly determine whether adjustment is needed, saving installation and debugging time.

[0034] Working principle: First, during the installation of the linear guide body 1, the level gauges 2 on both sides can monitor the horizontal state of the linear guide body 1 in real time. If tilt or unevenness is found, it can be quickly adjusted through the adjustment mechanism.

[0035] The adjustment mechanism is mainly composed of a top plate 6, a fixed plate 7, a sliding block 9, a limiting rod 8, a locking ring 913 and a rotating ring 911. When the horizontality of the linear guide body 1 needs to be adjusted, the operator can slide the sliding block 9. As the sliding block 9 slides, the support block 912 will rise or fall accordingly, thereby changing the height of the two ends of the linear guide body 1, thereby achieving the purpose of adjusting the level. After adjusting to a suitable position, the operator can rotate the operating rod 914. The operating rod 914 is connected to the rotating ring 911, and the top of the rotating ring 911 is conical. When the rotating ring 911 rotates on the outer surface of the locking ring 913, its conical top will produce an extrusion effect on the locking ring 913. Since the outer surface of the locking ring 913 is provided with multiple groups of vertical through grooves, this design enables the locking ring 913 to shrink when being squeezed and tightly clamped on the outer surface of the limiting rod 8, thereby fixing the position of the sliding block 9 and ensuring that the horizontality of the linear guide body 1 is maintained.

[0036] When both ends of the linear guide body 1 are adjusted to a horizontal state, if a gap is generated between the bottom end of the linear guide body 1 and the contact surface, the linear guide body 1 can be further supported by filling other supports in the gap to enhance its stability.

[0037] In addition, the top outer surface of the linear guide body 1 is provided with a plurality of adjustment grooves 3, and adjustment blocks 4 are movably installed in these adjustment grooves 3. The outer surface of the adjustment block 4 is provided with screw holes 5, and different devices or components can be connected as needed. By sliding the adjustment block 4, the screw holes 5 can be connected to different positions to meet different installation requirements.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An adjustable high-strength linear guide rail resistant to extreme conditions, comprising a linear guide rail body (1), characterized in that: Grooves are provided on both sides of the linear guide rail body (1), and a top plate (6) is fixedly installed on the top of the groove; one end of the top plate (6) is connected to a fixed plate (7), and a sliding groove (711) is provided on the outer surface of one side of the fixed plate (7); a support block (912) is movably installed between the top plate (6) and the fixed plate (7), and a sliding block (9) is connected to the outer surface of one side of the support block (912); a limit rod (8) is fixedly installed on the inner wall of the sliding groove (711), and a sliding block (9) is movably installed on the outer surface of the limit rod (8); a locking ring (913) is fixedly installed on the outer surface of the top of the sliding block (9), and a thread is provided on the outer surface of the locking ring (913); a plurality of groups of vertical through grooves are provided on the outer surface of the locking ring (913), and a rotating ring (911) is movably installed on the outer surface of the locking ring (913).

2. The adjustable extreme condition resistant high strength linear guide rail according to claim 1, characterized in that: The top end of the rotating ring (911) is conical, and a plurality of sets of operating rods (914) are fixedly mounted on the outer surface of the top end of the rotating ring (911).

3. The adjustable extreme condition resistant high strength linear guide rail according to claim 1, characterized in that: The outer surface of the bottom end of the support block (912) is serrated, and the outer surface of the bottom end of the support block (912) is wrapped with rubber.

4. The adjustable extreme condition resistant high strength linear guide rail according to claim 1, characterized in that: The top outer surface of the linear guide rail body (1) is provided with a plurality of adjustment grooves (3), and the inner walls of the plurality of adjustment grooves (3) are movably mounted with a plurality of adjustment blocks (4), and the outer surfaces of the plurality of adjustment blocks (4) are all provided with screw holes (5).

5. The adjustable extreme condition resistant high strength linear guide rail according to claim 1, characterized in that: One side outer surface of the sliding block (9) is serrated.

6. The adjustable extreme condition resistant high strength linear guide rail according to claim 2, characterized in that: One end of each of the plurality of operating rods (914) is in an arc shape.

7. The adjustable extreme condition resistant high strength linear guide rail according to claim 1, characterized in that: Level meters (2) are installed on both sides of the linear guide rail body (1).