Y-shaped ball body applied to valve

By designing a Y-shaped ball, the combined structure of the clamped projection and mounting seat is used to facilitate the replacement of the V-shaped section, the existing V-shaped ball ball wear and replacement problems are solved, and the effect of reducing maintenance costs and extending service life is achieved.

CN222798196UActive Publication Date: 2025-04-25WENZHOU HAOQIU MACHINERY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520518238.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-04-25
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

After a long time of use, the V-shaped valve ball has a large wear on the V-shaped section, and the entire ball needs to be removed during replacement, resulting in high maintenance costs.

Method used

A Y-shaped sphere is designed, with a V-shaped cutting surface on one side of the sphere and a V-shaped cutting knife is installed. The two ends of the cutting knife are clamped on the V-shaped cutting surface. A mounting base is provided with a clamping projection on the cutting knife, and a fastener is provided on the mounting base. Clamping is achieved through eccentric screw holes to reduce the connection gap, and reinforcement ribs are provided on the scraped slope to enhance structural strength.

Benefits of technology

It realizes the easy replacement of the worn V-shaped cut surface, reduces maintenance costs, and improves the structural strength of the scraped slope through reinforcement ribs, reduces the problem of breaking, and extends the service life of the V-shaped cutter.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222798196U_ABST
    Figure CN222798196U_ABST
Patent Text Reader

Abstract

The utility model discloses a Y-shaped ball body applied to a valve, which comprises a ball body. A V-shaped cutting face is formed in one side of the ball body, a V-shaped cutter is installed on the V-shaped cutting face, the two ends of the V-shaped cutter are arranged on the V-shaped cutting face in a clamped mode, a plurality of installation bases are arranged on the inner circumferential face of the ball body and close to one side of the V-shaped cutter, and clamping protruding parts matched with the installation bases are arranged on the V-shaped cutter. The utility model aims to provide the Y-shaped ball body applied to the valve, so that the worn V-shaped section can be conveniently replaced, and the use cost of an enterprise is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of balls of ball valves, in particular to a Y-shaped ball used on a valve. Background Art

[0002] The V-type ball valve ball is a specially designed ball valve structure. The shape of its ball presents an outline similar to the letter "V". Unlike traditional ball valves, in the open state, the V-shaped hole of the V-type ball valve ball will match the fluid channel of the pipeline, allowing the fluid to pass smoothly. In the closed state, the ball will rotate so that the V-shaped hole does not match the fluid channel of the pipeline, thereby achieving fluid cutoff. When the V-type ball valve ball is in the channel of the closed valve body, it can cut off some crystalline particles through the V-shaped incision on one side to avoid channel blockage and wear of the sealing surface by approaching particles. As a result, the V-shaped cross-section of the V-type ball is greatly worn after long-term use, and the entire ball needs to be disassembled and replaced when replaced, resulting in high maintenance costs. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a Y-shaped ball used on a valve, which can facilitate the replacement of the worn V-shaped section and save the company's use costs.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a Y-shaped ball used on a valve, comprising a ball, a V-shaped section is opened on one side of the ball, a V-shaped cutter is installed on the V-shaped section, both ends of the V-shaped cutter are clamped on the V-shaped section, a plurality of mounting seats are arranged on the inner circumference of the ball and on one side close to the V-shaped cutter, a clamping protrusion matched with the mounting seat is arranged on the V-shaped cutter, and a fastener for locking the clamping protrusion is arranged on the mounting seat.

[0005] Preferably, the mounting seat is provided with a mounting groove adapted to the snap-on protrusion, the snap-on protrusion is provided with a first screw hole, the mounting groove is provided with a second screw hole eccentrically arranged with respect to the first screw hole, and the fastener passes through the first screw hole in sequence and is tightened into the second screw hole.

[0006] Preferably, the V-shaped cutter is provided with a plurality of conical convex portions on the side facing the V-shaped section, the conical convex portions are arranged in a gradually shrinking state towards the side facing the V-shaped section, and a conical opening matching the conical convex portions is opened on one side of the V-shaped section.

[0007] Preferably, a scraping bevel is provided on the side of the V-shaped cutter away from the V-shaped section, and the scraping bevel is arranged at an angle to the V-shaped section.

[0008] Preferably, a plurality of reinforcing ribs are arranged in an array on the scraping slope, and the reinforcing ribs are arranged in an arc-shaped convex state.

[0009] The beneficial effects of the utility model are as follows: the traditional one-piece V-shaped sphere is split into two parts, the sphere and the V-shaped opening; during installation, the docking is achieved with the mounting seat through the snap-fitting convex portion, and a tight connection with the sphere is achieved through a plurality of conical convex portions; when the fastener tightens and fixes the sphere and the V-shaped opening, the eccentric screw hole between the two components is used to achieve clamping, thereby reducing the connection gap between the sphere and the V-shaped opening; a plurality of reinforcing ribs are arranged in an array on the scraping bevel, the purpose of which is to enhance the structural strength of the scraping bevel and effectively reduce the problem of cracks on the scraping bevel during the scraping operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 It is a partial cross-sectional view of the utility model;

[0012] Figure 3 This is an exploded view of the structure of the V-shaped cutter and the sphere of the utility model;

[0013] Figure 4 It is a schematic diagram of the structure of the V-shaped cutter of the utility model.

[0014] In the figure: 1. sphere; 2. V-shaped section; 3. V-shaped cutter; 4. mounting seat; 5. snap-fit ​​convex portion; 8. fastener; 9. mounting groove; 10. first screw hole; 11. second screw hole; 12. conical convex portion; 13. conical opening; 14. scraping bevel; 15. reinforcing rib. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] Example: As attached Figure 1 ~Attached Figure 4The Y-shaped ball used in the valve shown in the figure comprises a ball 1, a V-shaped section 2 is provided on one side of the ball 1, a V-shaped cutter 3 is installed on the V-shaped section 2, both ends of the V-shaped cutter 3 are clamped and arranged on the V-shaped section 2, a plurality of mounting seats 4 are arranged on the inner circumference of the ball 1 and on one side close to the V-shaped cutter 3 (one to three can be installed according to the size of the ball valve), a clamping protrusion 5 (specifically an integrated structure) adapted to the mounting seat 4 is arranged on the V-shaped cutter 3, and a fastener 8 (specifically a bolt) for locking the clamping protrusion 5 is arranged on the mounting seat 4. The traditional one-piece V-shaped sphere 1 is divided into two parts, the sphere 1 and the V-shaped opening. During installation, the snap-fit ​​protrusion 5 is connected to the mounting seat 4, and a tight connection with the sphere 1 is achieved through a number of conical protrusions 12. When the fastener 8 tightens the sphere 1 and the V-shaped opening, the eccentric screw hole between the two components is used to clamp the sphere 1 and reduce the connection gap between the sphere 1 and the V-shaped opening. A number of reinforcing ribs 15 are arranged in an array on the scraping bevel 14, the purpose of which is to enhance the structural strength of the scraping bevel 14 and effectively reduce the problem of cracks on the scraping bevel 14 during the scraping operation.

[0017] As attached Figure 2 and attached Figure 3 As shown, the mounting seat 4 is provided with a mounting groove 9 which is compatible with the snap-on protrusion 5, the snap-on protrusion 5 is provided with a first screw hole 10, and the mounting groove 9 is provided with a second screw hole 11 which is eccentrically arranged with respect to the first screw hole 10. The fastener 8 passes through the first screw hole 10 in sequence and is tightened in the second screw hole 11. The eccentric tightening installation method can eliminate the gaps and errors generated during the processing, and can further improve the connection tightness between the two components.

[0018] As attached Figure 2 ~Attached Figure 4 As shown, the V-shaped cutter 3 is provided with a plurality of conical protrusions 12 (specifically an integrated structure, and two are provided) on the side facing the V-shaped section 2, and the conical protrusions 12 are provided in a gradually shrinking state toward the side of the V-shaped section 2, and a conical opening 13 adapted to the conical protrusions 12 is provided on one side of the V-shaped section 2. When the sphere 1 is in a rotating operation, the connection between the V-shaped cutter 3 and the V-shaped section 2 will be collided and squeezed by the pipeline, valve seat or seal, resulting in a gap between the V-shaped cutter 3 and the V-shaped section 2. However, after the conical protrusions 12 are provided, corresponding pulling force and resistance will be generated when collision and squeezing occur, thereby preventing the V-shaped cutter 3 from tilting to one side, thereby avoiding the generation of gaps and the penetration of crystal particles.

[0019] As attached Figure 1 ~Attached Figure 3As shown, the V-shaped cutter 3 is provided with a scraping bevel 14 on the side away from the V-shaped cut surface 2. The scraping bevel 14 is arranged at an angle with the V-shaped cut surface 2, which can improve the smoothness of the scraping operation and improve the scraping efficiency.

[0020] As attached Figure 4 As shown, a plurality of reinforcing ribs 15 (specifically an integrated structure) are arranged in an array on the scraping bevel 14. The reinforcing ribs 15 are arranged in an arc-shaped convex state, which can enhance the structural strength of the scraping bevel 14, greatly reduce the problem of cracks on the scraping bevel 14, and improve the service life of the V-shaped cutter 3.

[0021] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

Claims

1. A Y-shaped ball used in a valve, comprising a ball (1), characterized in that: A V-shaped section (2) is provided on one side of the sphere (1), a V-shaped cutter (3) is mounted on the V-shaped section (2), both ends of the V-shaped cutter (3) are clamped on the V-shaped section (2), a plurality of mounting seats (4) are provided on the inner circumference of the sphere (1) and on a side close to the V-shaped cutter (3), a clamping protrusion (5) which is compatible with the mounting seat (4) is provided on the V-shaped cutter (3), and a fastener (8) for locking the clamping protrusion (5) is provided on the mounting seat (4).

2. The Y-shaped ball used for a valve according to claim 1, characterized in that: The mounting seat (4) is provided with a mounting groove (9) matched with the clamping protrusion (5), the clamping protrusion (5) is provided with a first screw hole (10), the mounting groove (9) is provided with a second screw hole (11) eccentrically arranged with respect to the first screw hole (10), and the fastener (8) passes through the first screw hole (10) in sequence and is screwed into the second screw hole (11).

3. The Y-shaped ball used for a valve according to claim 2, characterized in that: The V-shaped cutter (3) is provided with a plurality of conical convex portions (12) on the side facing the V-shaped section (2); the conical convex portions (12) are arranged in a gradually shrinking state towards the side facing the V-shaped section (2); and a conical opening (13) matching the conical convex portions (12) is opened on one side of the V-shaped section (2).

4. The Y-shaped ball used for a valve according to claim 3, characterized in that: A scraping bevel (14) is provided on the side of the V-shaped cutter (3) away from the V-shaped cut surface (2), and the scraping bevel (14) is provided at an angle to the V-shaped cut surface (2).

5. The Y-shaped ball used for a valve according to claim 4, characterized in that: A plurality of reinforcing ribs (15) are arranged in an array on the scraping slope (14), and the reinforcing ribs (15) are arranged in an arc-shaped raised state.