Filter type tube plate flange
By designing a filtered pipe plate flange including a multi-layer filter layer, the problem that existing flanges cannot effectively filter the water flow inside the pipeline is solved, and multi-stage filtration of fluid is realized, ensuring the purity and quality of the fluid, and improving the cost-effectiveness of the flange.
Patent Information
- Application Number
- CN202421002819.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing flange design cannot effectively filter the water flow inside the pipeline, causing impurities and particulate matter to enter the pipeline, causing damage and affecting the normal operation of the system.
A filter tube plate flange is designed, including the first and second flanges, a filter assembly, grooves and rings. The filter assembly consists of a multi-layer filter layer (stainless steel mesh layer, activated carbon adsorption layer and ceramic filter material layer), which is arranged between the flanges and is fixedly connected by bolts to achieve multi-stage filtration of the fluid.
It realizes effective filtration of the fluid flowing through the pipeline, removes impurities and particulates, ensures the purity and quality of the fluid, extends the service life of the filter assembly, and improves the cost-effectiveness of the flange.
Smart Images

Figure CN222798386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flanges, in particular to a filtering tube sheet flange. Background Art
[0002] Traditional flanges are widely used in the engineering field. Their basic structure mainly includes flanges, bolts, gaskets and other components. The flange is an important basis for connecting pipes, the bolts are responsible for tightly fixing the flange to ensure the stability of the pipe connection, and the gasket plays a sealing role to prevent liquid or gas leakage between pipes. This flange design meets the basic connection and sealing requirements to a large extent, but its defects are gradually exposed in the actual application process.
[0003] The existing flange design mainly focuses on connection and sealing performance, but does not take into account the filtering function. This means that during the operation of the pipeline, the internal water flow cannot be effectively filtered, which causes some impurities and particles to enter the pipeline, causing damage to the pipeline and equipment, and even affecting the normal operation of the entire system.
[0004] Therefore, how to solve the problem that the existing flange cannot effectively filter the internal water flow, which causes some impurities and particulate matter to enter the pipeline, causing damage to the pipeline and equipment, and even affecting the normal operation of the entire system has become a technical problem that technical personnel in this field urgently need to solve. Utility Model Content
[0005] In view of this, the utility model proposes a filtering tube sheet flange to address the deficiencies of the prior art, aiming to solve the problem that the existing flange cannot effectively filter the internal water flow, which in turn causes some impurities and particulate matter to enter the pipeline, causing damage to the pipeline and equipment, and even affecting the normal operation of the entire system.
[0006] The utility model provides a filtering tube sheet flange, comprising:
[0007] A first flange having a plurality of first through holes formed in a circumferential direction, wherein the axes of the first through holes are arranged parallel to the axis of the first flange;
[0008] A second flange having a plurality of second through holes formed in a circumferential direction, wherein the axes of the second through holes are arranged parallel to the axis of the second flange;
[0009] Wherein, the first through hole and the second through hole are fixedly connected by bolts;
[0010] The filter assembly is arranged between the first flange and the second flange.
[0011] Furthermore, the filtering tube sheet flange further comprises:
[0012] A first groove, which is formed at one end of the first flange;
[0013] A second groove is formed at one end of the second flange;
[0014] The cross-sectional area of the first groove is equal to the cross-sectional area of the second groove, the first groove and the second groove constitute a groove, and the inner surface of the groove is provided with a thread.
[0015] Furthermore, the filtering tube sheet flange further comprises:
[0016] A circular ring is arranged inside the groove along a horizontal direction, and a thread is arranged on the outer surface of the circular ring.
[0017] Furthermore, the filter assembly comprises:
[0018] A first filter layer, a second filter layer and a third filter layer, wherein the first filter layer, the second filter layer and the third filter layer are sequentially arranged inside the circular ring along a horizontal direction.
[0019] Furthermore, the filtering tube sheet flange further comprises:
[0020] A pressure sensor is disposed inside the filter assembly;
[0021] A controller is located outside the first flange, and the controller is connected to the pressure sensor.
[0022] Furthermore, the first filter layer is a stainless steel mesh layer.
[0023] Furthermore, the second filter layer is an activated carbon adsorption layer.
[0024] Furthermore, the third filter layer is a ceramic filter material layer.
[0025] Compared with the prior art, the beneficial effect of the utility model lies in that the first flange and the second flange of the filter tube sheet flange provided by the utility model can be fixedly connected by bolts to form a closed pipeline system; the filter component is arranged between the first flange and the second flange, which can filter the fluid flowing through the pipeline system, remove impurities and particulate matter therein, and ensure the purity and quality of the fluid.
[0026] The inner surface of the groove of the filter tube sheet flange provided by the utility model is provided with threads, which can very conveniently install the filter assembly in the groove; one end of the filter assembly can be provided with a thread structure matching the threads, and the filter assembly can be fixed in the groove by rotating it, thereby realizing the replacement and adjustment of the filter assembly.
[0027] The filter tube sheet flange provided by the utility model can make the installation of the filter assembly more stable and convenient through the circular ring; the outer surface of the circular ring is provided with threads, which can match the internal threads of the filter assembly, further strengthening the connection between the filter assembly and the filter tube sheet flange; the circular ring also makes it easier to replace and adjust the filter assembly, and the installation or disassembly can be achieved by simply rotating the filter assembly, which greatly improves the work efficiency and the convenience of operation.
[0028] The arrangement of the first filter layer, the second filter layer and the third filter layer of the filter tube sheet flange provided by the utility model can realize multi-stage filtration and improve the filtration effect; each filter layer can be selected and replaced according to actual needs to meet the filtration requirements of different fluid pipeline systems; the multi-layer structure of the filter component can also extend the service life of the filter component and improve the cost performance of the filter tube sheet flange.
[0029] The filter tube plate flange provided by the utility model has the advantages of simple structure, convenient installation, good filtering effect, uniform and stable fluid flow, replaceable and adjustable filtering components, etc., and is suitable for the filtering needs of various fluid pipeline systems. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of a filter tube sheet flange of the utility model;
[0031] Figure 2 It is a cross-sectional view of a filter tube sheet flange of the utility model;
[0032] Figure 3 The utility model is a schematic diagram of the structure of a filter assembly of a filter tube sheet flange.
[0033] In the figure: 100, first flange; 101, first through hole; 110, second flange; 111, second through hole; 120, ring; 130, filter assembly; 131, first filter layer; 132, second filter layer; 133, third filter layer; 140, groove. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0035] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0036] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0037] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0038] See also Figure 1-3 As shown, this embodiment provides a filtering tube sheet flange, including: a first flange 100, which is provided with a plurality of first through holes 101 along the circumferential direction, and the axis of the first through hole 101 is arranged parallel to the axis of the first flange 100; a second flange 110, which is provided with a plurality of second through holes 111 along the circumferential direction, and the axis of the second through hole 111 is arranged parallel to the axis of the second flange 110; wherein the first through hole 101 and the second through hole 111 are fixedly connected by bolts; and a filter assembly 130, which is arranged between the first flange 100 and the second flange 110.
[0039] It can be seen that the first flange 100 and the second flange 110 can be connected by bolts to form a closed pipeline system; the filter assembly 130 is arranged between the first flange 100 and the second flange 110, and can filter the fluid flowing through the pipeline system to remove impurities and particulate matter therein, thereby ensuring the purity and quality of the fluid.
[0040] It can be understood that the filter tube sheet flange provided in this embodiment has the advantages of simple structure, easy installation, good filtering effect, uniform and stable fluid flow, and replaceable and adjustable filter assembly 130, and is suitable for the filtering needs of various fluid pipeline systems.
[0041] Specifically, the filtering tube sheet flange also includes: a first groove, which is opened at one end of the first flange 100; a second groove, which is opened at one end of the second flange 110; wherein the cross-sectional area of the first groove is equal to the cross-sectional area of the second groove, the first groove and the second groove constitute a groove 140, and the inner surface of the groove 140 is provided with a thread.
[0042] It can be seen that the first groove and the second groove can not only make the connection of the filter tube sheet flange tighter, but also facilitate the installation of the filter assembly 130; since the cross-sectional areas of the first groove and the second groove are equal, when the first flange 100 and the second flange 110 are fixedly connected by bolts, the space inside the groove 140 forms a complete flow channel, and the fluid can flow from the first flange 100 to the second flange 110 through this flow channel, and at the same time be filtered by the filter assembly 130 arranged between the two.
[0043] It can be understood that the inner surface of the groove 140 is provided with a thread, which can very conveniently install the filter component 130 in the groove 140; one end of the filter component 130 can be provided with a thread structure matching the thread, and the filter component 130 can be fixed in the groove 140 by rotating it, thereby realizing the replacement and adjustment of the filter component 130.
[0044] Specifically, the filter tube sheet flange further includes: a circular ring 120 which is arranged inside the groove 140 along the horizontal direction, and the outer surface of the circular ring 120 is provided with threads.
[0045] It can be seen that the installation of the filter assembly 130 can be made more stable and convenient through the ring 120; the outer surface of the ring 120 is provided with threads, which can match the internal threads of the filter assembly 130, further strengthening the connection between the filter assembly 130 and the filter tube sheet flange; the ring 120 also makes it easier to replace and adjust the filter assembly 130, and installation or disassembly can be achieved by simply rotating the filter assembly 130, which greatly improves work efficiency and operational convenience.
[0046] Specifically, the filter assembly 130 includes: a first filter layer 131 , a second filter layer 132 and a third filter layer 133 , and the first filter layer 131 , the second filter layer 132 and the third filter layer 133 are sequentially arranged inside the ring 120 along the horizontal direction.
[0047] It can be seen that the arrangement of the first filter layer 131, the second filter layer 132 and the third filter layer 133 can achieve multi-stage filtration and improve the filtration effect; each filter layer can be selected and replaced according to actual needs to meet the filtration requirements of different fluid pipeline systems; the multi-layer structure of the filter component 130 can also extend the service life of the filter component 130 and improve the cost performance of the filter tube sheet flange.
[0048] Specifically, the filter tube sheet flange further includes: a pressure sensor, which is arranged inside the filter assembly 130; and a controller, which is located outside the first flange 100, and the controller is connected to the pressure sensor.
[0049] It can be seen that the pressure sensor can monitor the pressure changes inside the filter component 130 in real time, thereby reflecting the working status of the filter component 130, such as whether it is blocked; when the pressure sensor detects that the internal pressure of the filter component 130 is abnormal, it can send a signal to the controller. After receiving the signal, the controller can issue an alarm or automatically shut down the fluid pipeline system to avoid damage to the filter component 130 and blockage of the fluid pipeline.
[0050] It can be understood that the coordinated use of the pressure sensor and the controller can realize real-time monitoring and intelligent control of the filter tube sheet flange, thereby improving the safety and stability of the fluid pipeline system.
[0051] Specifically, the first filter layer 131 is a stainless steel mesh layer.
[0052] Specifically, the second filter layer 132 is an activated carbon adsorption layer.
[0053] Specifically, the third filter layer 133 is a ceramic filter material layer.
[0054] It can be seen that the combination of stainless steel mesh layer, activated carbon adsorption layer and ceramic filter material layer can achieve multi-stage filtration of the fluid, effectively remove impurities and particulate matter in the fluid, and improve the purity and quality of the fluid; the stainless steel mesh layer can preliminarily intercept large particles of impurities, the activated carbon adsorption layer can adsorb organic matter and odor in the fluid, and the ceramic filter material layer can further filter fine particles to ensure the cleanliness of the fluid.
[0055] In summary, the filter tube sheet flange provided in this embodiment has the advantages of simple structure, easy installation, good filtering effect, uniform and stable fluid flow, replaceable and adjustable filter component 130, high degree of intelligence and automation, and is suitable for the filtering needs of various fluid pipeline systems.
[0056] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A filter tube sheet flange, characterized in that: include: A first flange having a plurality of first through holes formed in a circumferential direction, wherein the axes of the first through holes are arranged parallel to the axis of the first flange; A second flange having a plurality of second through holes formed in a circumferential direction, wherein the axes of the second through holes are arranged parallel to the axis of the second flange; Wherein, the first through hole and the second through hole are fixedly connected by bolts; A filter assembly, which is disposed between the first flange and the second flange; The filter assembly comprises: A first filter layer, a second filter layer and a third filter layer, wherein the first filter layer, the second filter layer and the third filter layer are sequentially arranged inside the ring along the horizontal direction; The first filter layer is a stainless steel mesh layer; The second filter layer is an activated carbon adsorption layer; The third filter layer is a ceramic filter material layer.
2. The filter tube sheet flange according to claim 1, characterized in that: The filter tube sheet flange also includes: A first groove, which is formed at one end of the first flange; A second groove is formed at one end of the second flange; The cross-sectional area of the first groove is equal to the cross-sectional area of the second groove, the first groove and the second groove constitute a groove, and the inner surface of the groove is provided with a thread.
3. The filter tube sheet flange according to claim 2, characterized in that: The filter tube sheet flange also includes: A circular ring is arranged inside the groove along a horizontal direction, and a thread is arranged on the outer surface of the circular ring.
4. The filter tube sheet flange according to claim 3, characterized in that: The filter tube sheet flange also includes: A pressure sensor is disposed inside the filter assembly; A controller is located outside the first flange, and the controller is connected to the pressure sensor.