Bursting bead drying device

By designing a bead-burning drying device using hot air, the problem of long-term and low efficiency of bead-burning drying in the prior art is solved, and a faster and more efficient drying process is achieved.

CN222799463UActive Publication Date: 2025-04-25CHINA TOBACCO GUIZHOU IND
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Patent Information

Application Number
CN202420853828.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-04-25
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing bead drying method takes a long time and is inefficient.

Method used

A bead-burning drying device is designed to remove excess moisture from the bead-burning wall material using hot air, including a mounting frame, a drying cylinder and a hot air mechanism, which is passed into the drying cylinder through hot air, so that the moisture evaporates and achieves drying and shaping.

Benefits of technology

It shortens the drying time and improves the drying efficiency. Compared with the natural air-drying method, it significantly saves drying time and improves the degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blast bead drying device. The blast bead drying device comprises a mounting frame; the drying cylinder is rotatably arranged on the mounting frame, a feeding port is formed in one end of the drying cylinder, a discharging port is formed in the other end of the drying cylinder, air inlet holes are formed in the circumferential surface of the drying cylinder, and the minimum size of the air inlet holes is smaller than the diameter of the blasting beads; and the hot air mechanism is provided with an air outlet, the air outlet communicates with the air inlet hole, and the hot air mechanism is used for blowing hot air into the drying cylinder. According to the blast bead drying device, hot air is introduced into the drying cylinder to volatilize redundant water on blast bead wall materials, so that the blast beads are dried and shaped, and compared with a natural air drying mode, the blast bead drying device can shorten the blast bead drying time and improve the drying efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette popping bead production equipment, in particular to a popping bead drying device. Background Art

[0002] A bursting bead refers to a small liquid bead embedded in the tobacco filter, which is wrapped with liquid of different types of flavors. Smokers can pinch the bursting bead during smoking to make the liquid inside the bead flow out, making the cigarette taste richer and more fragrant, giving smokers a more comfortable experience.

[0003] The cigarette popping beads are in a soft state after processing. In order to ensure the quality of the finished popping beads, the soft popping beads need to be dried and shaped. In the prior art, the popping beads are mostly dried naturally, which has the problems of long drying time and low efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the existing bead drying method is time-consuming and inefficient. The utility model provides a bead drying device, which uses hot air to remove excess moisture on the bead wall material, shortens the drying time, and improves the bead drying efficiency.

[0005] In order to solve the above technical problems, the embodiment of the utility model discloses a bead drying device, comprising:

[0006] Mounting frame;

[0007] The drying cylinder is rotatably arranged on the mounting frame, a feed port is arranged at one end of the drying cylinder, a discharge port is arranged at the other end of the drying cylinder, and air inlet holes are arranged on the circumferential surface of the drying cylinder, and the minimum size of the air inlet holes is smaller than the diameter of the blasting beads;

[0008] The hot air mechanism is provided with an air outlet which is communicated with the air inlet. The hot air mechanism is used to blow hot air into the drying cylinder.

[0009] By adopting the above technical scheme, hot air is introduced into the drying cylinder to evaporate the excess moisture on the popping bead wall material, thereby achieving the purpose of drying and shaping the popping beads. Compared with the natural air drying method, the drying device disclosed in the utility model can shorten the popping bead drying time and improve the drying efficiency.

[0010] Optionally, it also includes:

[0011] A motor is arranged on a mounting frame;

[0012] A gear is connected to the output end of the motor, and the motor is used to drive the gear to rotate;

[0013] The gear ring is sleeved on the circumferential surface of the drying cylinder. The gear is meshed with the gear ring. When the gear rotates, the gear ring rotates to drive the drying cylinder to rotate around its own axis.

[0014] Optionally, the drying cylinder is provided with a plurality of air inlet hole groups arranged at equal intervals along the circumference of the drying cylinder, and each air inlet hole group includes a plurality of air inlet holes arranged at equal intervals along a first direction, and the first direction is parallel to the axis of the drying cylinder.

[0015] Optionally, the air inlet hole is a strip hole extending along the first direction, the length of the air inlet hole is 20 mm, the width is 1.4 mm, the spacing between two adjacent air inlet hole groups is 1.65 mm, and the spacing between two adjacent air inlet holes in the same air inlet hole group is 5 mm.

[0016] Optionally, it also includes a material guide plate, which is arranged on the inner wall of the drying cylinder and has a spiral shape.

[0017] Optionally, at least two copying plates are further included, which are arranged in the drying cylinder, and an extending direction of the copying plates forms an angle with the first direction.

[0018] Optionally, the hot air mechanism comprises:

[0019] Heat pump dehumidifier to provide hot air;

[0020] A fan is connected to the heat pump dehumidifier and is provided with an exhaust port;

[0021] An air outlet hood, one end of which is connected to the exhaust port, and the other end of which is an air outlet, through which hot air enters each air inlet hole.

[0022] Optionally, the temperature of the hot air is 40-45°C.

[0023] Optionally, the drying cylinder, the material guide plate and the copying plate are all made of stainless steel.

[0024] Optionally, the drying cylinder, the guide plate and the lifting plate are all provided with Teflon coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram showing the structure of the bead-blasting drying device in the embodiment of the utility model is shown;

[0026] Figure 2 A schematic diagram showing the structure of a drying cylinder in an embodiment of the utility model is shown;

[0027] Figure 3 A schematic structural diagram of the air inlet in an embodiment of the utility model is shown.

[0028] Figure 4 A schematic diagram showing the arrangement of copy boards in an embodiment of the utility model is shown.

[0029] Figure numerals: 1. Drying cylinder, 2. Feed port, 4. Air inlet, 5. Hot air mechanism, 6. Gear ring, 7. Material guide plate, 8. Copying plate, 10. Air outlet hood, 11. Air outlet, 12. Air inlet group, 13. Feed door, 14. Support wheel, 15. Quick clamp. DETAILED DESCRIPTION

[0030] The following is an explanation of the implementation of the present invention by specific specific embodiments. Those skilled in the art can easily understand other advantages and functions of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this utility model are limited to this implementation. On the contrary, the purpose of introducing the utility model in conjunction with the implementation is to cover other options or modifications that may be extended based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that, in the absence of conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0031] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0032] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0033] In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

[0034] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0035] like Figure 1 As shown, an embodiment of the utility model discloses a popping bead drying device, comprising: a mounting frame (not shown in the figure), a drying cylinder 1 and a hot air mechanism 5. Among them, the drying cylinder 1 is rotatably arranged on the mounting frame, a feed port 2 is provided at one end of the drying cylinder 1, and a discharge port (not shown in the figure) is provided at the other end of the drying cylinder 1. Specifically, the popping bead drying device also includes a feed door 13 and a discharge door (not shown in the figure), wherein the feed door 13 is hinged to the edge of the feed port 2, and the feed door 13 can be rotated between a first position and a second position to open and close the feed port 2. Similarly, the discharge door is hinged to the edge of the discharge port, and the discharge door can be rotated between a third position and a fourth position to open and close the discharge port. Preferably, in order to prevent the feed door 13 and the discharge door from being opened by mistake, two quick clamps 15 can be respectively provided at both ends of the drying cylinder 1 to achieve the locking of the feed door 13 and the discharge door. As shown Figure 3 As shown, the circumferential surface of the drying cylinder 1 is provided with an air inlet hole 4, and the minimum size of the air inlet hole 4 is smaller than the diameter of the bursting beads. Figure 1 As shown, the hot air mechanism 5 is provided with an air outlet 11 , which is communicated with the air inlet 4 , and the hot air mechanism 5 is used to blow hot air into the drying cylinder 1 .

[0036] When in use, first rotate the discharge door to the fourth position to close the discharge port, and rotate the feed door 13 to the first position, at which time the feed port 2 is opened, and then the bursting beads enter the drying cylinder 1 from the feed port 2, and then start the hot air mechanism 5 and let the drying cylinder 1 start to rotate. When the drying cylinder 1 rotates, the bursting beads move in the drying cylinder 1, and the hot air enters the drying cylinder 1 through the air inlet hole 4 to dry the bursting beads in the drying cylinder 1. After the bursting beads are dried, rotate the discharge door to the third position to open the discharge port, and the bursting beads are output from the discharge port and enter the next process.

[0037] By adopting the above technical scheme, hot air is introduced into the drying cylinder 1 to evaporate the excess moisture on the bursting bead wall material, thereby achieving the purpose of drying and shaping the bursting beads. Compared with the natural air drying method, the drying device disclosed in the utility model can not only shorten the bursting bead drying time and improve the drying efficiency, but also save manpower and improve the degree of automation of bursting bead drying.

[0038] Optionally, it also includes: a motor, a gear and a gear ring 6. The motor is arranged on the mounting frame; the gear is connected to the output end of the motor, and the motor is used to drive the gear to rotate; Figure 1As shown, the gear ring 6 is sleeved on the circumferential surface of one end of the drying cylinder 1, and the gear meshes with the gear ring 6. A support wheel 14 is provided on the circumferential surface of the other end of the drying cylinder 1, and a rotatable roller is provided on the mounting frame. The support wheel 14 contacts the circumferential surface of the roller, and the support wheel 14 can rotate on the roller. The roller can provide support for the support wheel 14 and the drying cylinder 1, and reduce the rotational friction of the drying cylinder 1 and the support wheel 14. When the gear rotates, the gear ring 6 rotates to drive the drying cylinder 1 to rotate around its own axis. The rotation of the drying cylinder 1 is realized by the motor and gear transmission, which can improve the degree of automation of the device.

[0039] Alternatively, if Figure 3 As shown, Figure 3 The circumferential surface of the drying cylinder 1 is expanded, and the drying cylinder 1 is provided with a plurality of circumferential surfaces of the drying cylinder 1 (such as Figure 2 The air inlet hole groups 12 are arranged in an evenly spaced manner along the first direction (as shown in the R direction), and each air inlet hole group 12 includes a plurality of air inlet holes arranged in an evenly spaced manner along the first direction (as shown in the R direction). Figure 3 The air inlet holes 4 are arranged at equal intervals in the X direction (as shown), and the first direction is parallel to the axis of the drying cylinder 1.

[0040] Alternatively, if Figure 3 As shown, the air inlet hole 4 is a strip hole, extending along the first direction, the length of the air inlet hole 4 (as shown in the dimension L1 in the figure) is 20 mm, the width (as shown in the dimension L2 in the figure) is 1.4 mm, the spacing between two adjacent groups of air inlet holes 4 (as shown in the dimension L3 in the figure) is 1.65 mm, and the spacing between two adjacent air inlet holes 4 in the same group of air inlet holes 4 (as shown in the dimension L4 in the figure) is 5 mm.

[0041] Since the diameter range of the bursting beads to be dried is 2.5-4 mm, it can be seen from the above that the minimum size of the air inlet hole 4 is 1.4 mm, which is smaller than the diameter of the bursting beads. Therefore, the above technical solution can not only ensure that the hot air can enter the drying cylinder 1 through the air inlet hole 4 to dry the bursting beads, but also prevent the bursting beads from leaking out of the air inlet hole 4, resulting in waste of bursting beads.

[0042] Alternatively, if Figure 2 As shown, it also includes a guide plate 7, which is arranged on the inner wall of the drying cylinder 1 and is spiral-shaped. When the drying cylinder 1 rotates, the popping beads come into contact with the guide plate 7, and the spiral guide plate 7 can assist the popping beads to move between the feed port 2 and the discharge port, so that the popping beads can be heated evenly.

[0043] Alternatively, if Figure 2 As shown, at least two copying plates 8 are provided in the drying cylinder 1, and the extending direction of the copying plates 8 and the first direction have an included angle. Specifically, the extending direction of the copying plates 8 and the first direction have an included angle of an acute angle (such as Figure 4Preferably, the number of the copying plates 8 is six, and the six copying plates 8 are arranged in two groups, each group is provided with three copying plates 8, and the three copying plates 8 are arranged on the inner wall of the drying cylinder 1 at equal intervals along the first direction.

[0044] By adopting the above technical solution, when the drying cylinder 1 rotates, the blasting beads come into contact with the lifting plates 8, and the movement of the blasting beads between two adjacent lifting plates 8 can help the blasting beads flip in the air, so that the blasting beads are evenly heated by the hot air, thereby improving the drying effect.

[0045] Alternatively, if Figure 1 As shown, the hot air mechanism 5 includes: a heat pump dehumidifier, a fan and an air outlet hood 10. Among them, the heat pump dehumidifier is used to provide hot air. The fan and the heat pump dehumidifier are both provided with an air inlet and an air outlet. The air inlet of the fan is connected to the air outlet of the heat pump dehumidifier. One end of the air outlet hood 10 is connected to the air outlet of the fan. The other end of the air outlet hood 10 is an air outlet 11. The hot air enters each air inlet 4 from the air outlet 11 to dry the bursting beads. Preferably, the temperature of the hot air is 40-45°C. The applicant has found through research that when the temperature is higher than 45°C, the bursting beads are prone to cracking; when the temperature is lower than 40°C, the bursting beads dry slowly. When the temperature of the hot air is 40-45°C, the dryness and wetness of the dried bursting beads just meet the process requirements.

[0046] Optionally, the drying cylinder 1, the material guide plate 7 and the lifting plate 8 are all made of stainless steel.

[0047] Optionally, the drying cylinder 1, the material guide plate 7 and the lifting plate 8 are all provided with a Teflon coating.

[0048] By adopting the above technical solution, the stainless steel material can improve the structural strength of the device and reduce the processing cost, and the Teflon coating can prevent the beads from adhering to the surface of the drying cylinder 1, causing quality defects such as decreased roundness of the beads.

[0049] The utility model discloses a burst bead drying device which uses hot air to remove excess moisture on the burst bead wall material, thereby shortening the drying time and improving the burst bead drying efficiency.

[0050] Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above contents are further detailed descriptions of the present invention in combination with specific embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A bead drying device, characterized in that: include: Mounting frame; A drying cylinder is rotatably mounted on the mounting frame, a feed port is provided at one end of the drying cylinder, a discharge port is provided at the other end of the drying cylinder, an air inlet is provided on the circumferential surface of the drying cylinder, and the minimum size of the air inlet is smaller than the diameter of the blasting beads; The hot air mechanism is provided with an air outlet, the air outlet is communicated with the air inlet, and the hot air mechanism is used to blow hot air into the drying cylinder.

2. The explosive bead drying device according to claim 1, characterized in that: Also includes: A motor, arranged on the mounting frame; A gear connected to an output end of the motor, and the motor is used to drive the gear to rotate; The gear ring is sleeved on the circumferential surface of the drying cylinder, and the gear is meshed with the gear ring. When the gear rotates, the gear ring rotates to drive the drying cylinder to rotate around its own axis.

3. The explosive bead drying device according to claim 1, characterized in that: The drying cylinder is provided with a plurality of air inlet hole groups arranged at equal intervals along the circumference of the drying cylinder, and each of the air inlet hole groups includes a plurality of air inlet holes arranged at equal intervals along a first direction, and the first direction is parallel to the axis of the drying cylinder.

4. The explosive bead drying device according to claim 3, characterized in that: The air inlet hole is a strip hole, extending along the first direction, with a length of 20 mm and a width of 1.4 mm. The spacing between two adjacent air inlet hole groups is 1.65 mm, and the spacing between two adjacent air inlet holes in the same air inlet hole group is 5 mm.

5. The explosive bead drying device according to claim 3, characterized in that: It also includes a material guide plate, which is arranged on the inner wall of the drying cylinder, and the material guide plate is spiral.

6. The explosive bead drying device according to claim 5, characterized in that: It also includes at least two copying plates, which are arranged in the drying cylinder, and an angle is formed between the extending direction of the copying plates and the first direction.

7. The explosive bead drying device according to claim 6, characterized in that: The hot air mechanism comprises: Heat pump dehumidifier to provide hot air; A fan connected to the heat pump dehumidifier, wherein the fan is provided with an exhaust port; An air outlet hood, one end of which is connected to the exhaust port, and the other end of which is the air outlet, through which the hot air enters each of the air inlet holes.

8. The explosive bead drying device according to claim 7, characterized in that: The temperature of the hot air is 40-45°C.

9. The explosive bead drying device according to claim 7, characterized in that: The drying cylinder, the material guide plate and the copying plate are all made of stainless steel.

10. The explosive bead drying device according to claim 9, characterized in that: The drying cylinder, the guide plate and the lifting plate are all provided with Teflon coating.