Condenser pipeline cleaning device

By designing a condenser pipeline cleaning device including a driving mechanism and a cleaning mechanism, the problem of strong dirt formation in the prior art is solved, and continuous cleaning and erosion of the inner wall of the condenser pipeline is achieved, and the cleaning effect is improved.

CN222799797UActive Publication Date: 2025-04-25SHANDONG OURFUTURE ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421448963.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing condenser pipeline cleaning device needs to be disassembled during the cleaning process, resulting in inconvenience in cleaning and low cleaning frequency, which in turn increases the formation of strong dirt on the inner wall of the pipeline.

Method used

A condenser pipeline cleaning device including a driving mechanism and a cleaning tube mechanism is designed. The cleaning pipe mechanism consists of an annular equidistant scale brush and scraper. It is driven by hydraulic power to move alternately along the inner wall of the pipe to achieve continuous cleaning and erosion of the inner wall of the pipe.

Benefits of technology

Through continuous cleaning and erosion, dirt prevents the formation of a hard cover layer on the inner wall of the pipe, effectively cleans the dirt in the pipe, improves the cleaning effect, and ensures the cleanliness and smoothness of the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of condenser pipeline cleaning, and provides a condenser pipeline cleaning device which comprises a pipeline. The pipe cleaning mechanism can keep the inner wall of the pipeline clean and scour continuously, dirt is prevented from forming a hard covering layer on the inner wall of the pipeline fundamentally, the dirt in the pipeline can be effectively cleaned, and accumulation and solidification of the dirt are prevented; according to the pipe cleaning mechanism, the dirt sweeping brush and the scraping plate are driven by hydraulic power to alternately do circular motion along the inner wall of the pipeline, the dirt sweeping brush cleans the inner wall of the pipeline in a rotating and brushing mode, the scraping plate scrapes dirt from the inner wall of the pipeline while the dirt sweeping brush cleans the dirt, and the dirt is washed away along with water flow, so that thorough cleaning of the inner wall of the pipeline is guaranteed, and the cleaning efficiency is improved. The pipeline cleaning effect is further improved, and cleanness and smoothness of the pipeline are guaranteed; the anti-blocking mechanism is designed, the anti-blocking mechanism can supply power to the flasher to enable the flasher to flicker, and whether blockage exists in the pipeline or not is judged according to the flickering brightness degree of the flasher.
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Description

Technical Field

[0001] The utility model relates to the technical field of condenser pipeline cleaning, and specifically to a condenser pipeline cleaning device. Background Art

[0002] The existing device cleans the condenser pipe by the cooperation between the impeller, the belt and the turntable, which drives the movable rod to move up and down, and then drives the circular brush to move back and forth in the condenser water inlet pipe. The circular brush repeatedly cleans the condenser water inlet pipe, making the cleaning of the condenser water inlet pipe more convenient and quick. Through the cooperation between the first inclined plate and the second inclined plate, the water passing through the water injection port is discharged into the condenser water inlet pipe through the first inclined plate and the second inclined plate, which is convenient for cleaning.

[0003] The above-mentioned device can play a certain role in cleaning the condenser pipe. However, the above-mentioned device needs to be disassembled separately when cleaning the condenser pipe, which makes the pipe cleaning process relatively inconvenient and leads to a low cleaning frequency. This will increase the formation of strong dirt on the inner wall of the pipe, which is more difficult for later cleaning. The main reason is that the dirt accumulated in the pipe for a long time is gradually solidified under the scouring of water flow. These dirt will form a hard covering layer on the inner wall of the pipe, which is difficult to clean. In order to prevent the formation of strong dirt from the root, a condenser pipe cleaning device is needed. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a condenser pipe cleaning device to solve the problem that the pipe cleaning process in the prior art is inconvenient and leads to the formation of tough dirt on the inner wall of the pipe.

[0005] The technical solution of the utility model is as follows: a condenser pipe cleaning device, comprising a pipe, the top of the inner cavity of the pipe is provided with a driving mechanism and a pipe cleaning mechanism for rotating and cleaning the inner wall of the pipe under the synchronous driving of the driving mechanism;

[0006] The pipe cleaning mechanism includes a plurality of dirt-sweeping brushes equidistantly arranged in a ring in the inner cavity of the pipe. The inner cavity of the pipe is symmetrically rotatably connected to two rotating rings, and the plurality of dirt-sweeping brushes are fixed between the two rotating rings. The circumference of one of the rotating rings is provided with a power component for driving the plurality of dirt-sweeping brushes to rotate and clean the inner wall of the pipe.

[0007] Preferably, a plurality of scrapers are annularly and equidistantly fixedly connected between the two rotating rings, and the plurality of dirt-sweeping brushes and the plurality of scrapers are alternately arranged.

[0008] Preferably, the driving mechanism comprises a worm gear rotating on the inner wall of the pipe, and a plurality of water-catching blades are fixedly connected to the outer wall of the worm gear in an annular shape with equal intervals, and the plurality of water-catching blades provide rotational force for the power assembly when rotating.

[0009] Preferably, the power assembly includes a worm wheel meshing with the worm, the inner wall of the worm wheel is fixedly connected to a rotating rod, the outer wall of the rotating rod away from one end of the worm wheel is fixedly connected to a small gear, the small gear is meshed with a large gear, the large gear rotates on the inner wall of the pipe, and one of the swivel rings is fixed to the inner wall of the large gear.

[0010] Preferably, the inner wall of the pipeline is provided with an anti-blocking mechanism for real-time monitoring of the flow state of the liquid in the pipeline under the synchronous drive of the driving mechanism.

[0011] Preferably, the anti-blocking mechanism includes a generator fixed to the inner wall of the pipeline, and the worm provides electrical energy to the generator when it rotates.

[0012] Preferably, a flashing light is fixedly connected to the outer wall of the pipeline, and the generator is electrically connected to the flashing light.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model is designed with a pipe cleaning mechanism, which can keep the inner wall of the pipe continuously clean and flushed, thereby preventing dirt from forming a hard covering layer on the inner wall of the pipe from the root, and can effectively clean the dirt in the pipe to prevent its accumulation and solidification.

[0015] 2. The utility model pipe cleaning mechanism is driven by hydraulic power to make the dirt-sweeping brush and the scraper move in a circular motion along the inner wall of the pipe alternately. The dirt-sweeping brush cleans the inner wall of the pipe by rotating and brushing, while the scraper scrapes the dirt from the inner wall of the pipe while the dirt-sweeping brush is cleaning and is washed away with the water flow, so as to ensure the thorough cleaning of the inner wall of the pipe, further improve the cleaning effect of the pipe, and ensure the cleanliness and smoothness of the pipe.

[0016] 3. The utility model is designed with an anti-blocking mechanism, through which the mechanical energy of the worm gear rotating due to the impact of water flow on the water-facing blades can be electrically connected to the generator, thereby powering the flashing light to make it flash, and judging whether there is a blockage in the pipeline by the brightness of the flashing light. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of a partial cross-sectional structure of a pipeline proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the overall side sectional structure proposed by the utility model;

[0021] Figure 4The utility model proposed Figure 3 Side view of the structure.

[0022] In the figure: 1. pipeline; 2. driving mechanism; 21. water-facing blade; 22. worm; 3. pipe cleaning mechanism; 31. worm wheel; 32. rotating rod; 33. small gear; 34. large gear; 35. dirt-removing brush; 36. scraper; 37. swivel; 4. anti-blocking mechanism; 41. generator; 42. flashing light. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The condenser pipe cleaning device is a device or tool used to clean the inner wall of the condenser pipe. Dirt will accumulate in the condenser pipe during use, which will reduce the efficiency of the condenser and cause equipment failure. Therefore, cleaning the inner wall of the condenser pipe is essential for the normal operation of the equipment.

[0025] Example 1

[0026] The existing device can play a certain role in cleaning the condenser pipes. However, the existing device needs to be disassembled separately when cleaning the condenser pipes, which makes the pipe cleaning process relatively inconvenient and leads to a low cleaning frequency. This will increase the formation of tough dirt on the inner wall of the pipe, which is difficult to clean later. The main reason is that the dirt accumulated in the pipe for a long time is gradually solidified under the scouring of water flow. These dirt will form a hard covering layer on the inner wall of the pipe, which is difficult to clean. Figure 1-Figure 4 The embodiment provides a condenser pipe cleaning device, including a pipe 1, a driving mechanism 2 is arranged at the top of the inner cavity of the pipe 1, and a pipe cleaning mechanism 3 is synchronously driven by the driving mechanism 2 to rotate and clean the inner wall of the pipe 1.

[0027] refer to Figure 3 As shown, it is unsafe to generate kinetic energy by electrifying the pipe 1, because water is a good conductive medium. If the current flows through the pipe 1, it will cause leakage and electric shock hazards. In order to ensure the safety of the user, the following settings are made. The driving mechanism 2 includes a worm 22 rotating on the inner wall of the pipe 1. The outer wall of the worm 22 is annularly and equidistantly fixedly connected with a plurality of water-facing blades 21. When the plurality of water-facing blades 21 rotate, they provide rotational force for the power component. When water flows from a high place to a low place, the gravitational potential energy will push the plurality of water-facing blades 21 to cause the worm 22 to rotate, so that the rotation of the worm 22 is converted into kinetic energy to provide driving force for the cleaning pipe mechanism 3.

[0028] refer to Figure 2-Figure 4 As shown, the existing device can play a certain role in cleaning the condenser pipe. However, the existing device needs to be disassembled separately when cleaning the condenser pipe, which makes the cleaning process of the pipe 1 relatively inconvenient and leads to a low cleaning frequency. This will increase the formation of tough dirt on the inner wall of the pipe 1, which is difficult to clean later. The main reason is that the dirt accumulated in the pipe 1 for a long time is gradually solidified under the scouring of water flow. These dirt will form a hard covering layer on the inner wall of the pipe 1, which is difficult to clean. In order to prevent the formation of tough dirt from the root, the following settings are made. The cleaning mechanism 3 includes a plurality of dirt-sweeping brushes 35 arranged in an annular manner and at equal intervals in the inner cavity of the pipe 1. The inner cavity of the pipe 1 is symmetrically rotatably connected to two rotating rings 37. The plurality of dirt-sweeping brushes 35 are fixed between the two rotating rings 37. The circumferential surface of one of the rotating rings 37 is provided with a power component for driving the plurality of dirt-sweeping brushes 35 to rotate to clean the inner wall of the pipe 1. The power component includes a worm wheel 31 meshing with the worm 22. The inner wall of the worm wheel 31 is fixedly connected to a rotating rod 32, and the rotating rod 32 is away from the worm. The outer wall of one end of the wheel 31 is fixedly connected to a small gear 33, and the small gear 33 is meshed with a large gear 34. The large gear 34 rotates on the inner wall of the pipe 1, and one of the rotating rings 37 is fixed on the inner wall of the large gear 34. The worm 22 rotates and meshes with the worm wheel 31 to rotate the rotating rod 32. The rotation of the rotating rod 32 drives the small gear 33 to mesh with the large gear 34 to rotate one of the rotating rings 37. The rotation of one of the rotating rings 37 can drive the dirt-sweeping brush 35 and the other rotating ring 37 to rotate, so that the dirt-sweeping brush 35 is clamped between the two rotating rings 3 7, reducing the impact of water flow on the dirt-sweeping brush 35, causing the dirt-sweeping brush 35 to smoothly move in a circle along the inner wall of the pipe 1, thereby cleaning the inner wall of the pipe 1 during the water circulation process, thereby preventing the accumulation of dirt to form tough dirt that is difficult to clean. The movement of the dirt-sweeping brush 35 driven by water can continuously physically flush and clean the inner wall of the pipe 1, effectively preventing the accumulation and solidification of dirt. This continuous cleaning action can prevent the dirt from forming a tough covering layer, thereby keeping the pipe 1 unobstructed and clean.

[0029] refer to Figure 3-Figure 4 As shown, a plurality of scrapers 36 are fixedly connected in an annular manner with equal intervals between the two rotating rings 37, and a plurality of dirt-sweeping brushes 35 and a plurality of scrapers 36 are alternately arranged. This design structure can increase the coverage of the inner wall of the pipe 1, thereby more comprehensively cleaning the dirt in the pipe 1. The dirt-sweeping brush 35 mainly cleans the inner wall of the pipe 1 by rotating and brushing, and can effectively peel off the dirt attached to the inner wall of the pipe 1, while the scraper 36 can scrape the dirt off the inner wall of the pipe 1 while the dirt-sweeping brush 35 is cleaning, and the dirt is washed away with the water flow, so that the cleaning process can be more thorough, and the dirt on the inner wall of the pipe can be effectively removed to avoid the accumulation of dirt to form tough dirt.

[0030] Example 2

[0031] Based on Example 1, Figure 1-Figure 2 As shown, the blockage of pipeline 1 will increase the pressure inside pipeline 1, resulting in the risk of pipeline 2 rupture or explosion, especially in high pressure or high temperature environment, the blockage will cause the internal pressure of pipeline 1 to exceed its bearing capacity, which will cause pipeline 1 to burst and cause serious accidents. In order to timely discover the blockage problem in pipeline 1, the following settings are made. The inner wall of pipeline 1 is provided with an anti-blocking mechanism 4 for real-time monitoring of the liquid flow state in pipeline 1 under the synchronous drive of driving mechanism 2. The anti-blocking mechanism 4 includes a generator 41 fixed to the inner wall of pipeline 1. The worm 22 provides electrical energy to the generator 41 when it rotates. The outer wall of pipeline 1 is fixedly connected with a flashing light 42. The generator 41 is electrically connected to the flashing light 42. When the water When the water flow hits the water-facing blade 21, the worm 22 starts to rotate due to the kinetic energy of the water flow. The movement of the worm 22 can be connected to the generator 41 through a mechanical device. This mechanical device can be a rotating transmission device, which converts the rotational movement of the worm 22 into the rotation of the generator 41, thereby generating electrical energy. The mechanical device is a prior art and is not shown in the figure. The electrical energy generated by the generator 41 can be connected to the flashing light 42 through a circuit to provide power to it to make it flash. Such a system can use the kinetic energy of the water flow to provide power to the flashing light 42 without an external power supply. The brightness of the flashing of the flashing light 42 can be used to determine whether there is a blockage in the pipeline 1, so as to prompt the user.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A condenser pipe cleaning device, comprising a pipe (1), characterized in that: The top of the inner cavity of the pipeline (1) is provided with a driving mechanism (2) and a pipe cleaning mechanism (3) for rotating and cleaning the inner wall of the pipeline (1) under the synchronous drive of the driving mechanism (2); The pipe cleaning mechanism (3) comprises a plurality of dirt-sweeping brushes (35) arranged in an annular manner and at equal intervals in the inner cavity of the pipe (1); the inner cavity of the pipe (1) is symmetrically rotatably connected to two rotating rings (37); the plurality of dirt-sweeping brushes (35) are fixed between the two rotating rings (37); and a power component for driving the plurality of dirt-sweeping brushes (35) to rotate and clean the inner wall of the pipe (1) is provided on the circumference of one of the rotating rings (37).

2. A condenser pipe cleaning device according to claim 1, characterized in that: A plurality of scrapers (36) are annularly and equidistantly fixedly connected between the two rotating rings (37), and a plurality of dirt-sweeping brushes (35) and a plurality of scrapers (36) are alternately arranged.

3. A condenser pipe cleaning device according to claim 1, characterized in that: The driving mechanism (2) comprises a worm (22) rotating on the inner wall of the pipe (1), and a plurality of water-inducing blades (21) are fixedly connected to the outer wall of the worm (22) in an annular manner and at equal intervals, and the plurality of water-inducing blades (21) provide a rotational force for the power component when rotating.

4. A condenser pipe cleaning device according to claim 3, characterized in that: The power assembly comprises a worm wheel (31) meshed with the worm (22); the inner wall of the worm wheel (31) is fixedly connected with a rotating rod (32); the outer wall of the rotating rod (32) away from one end of the worm wheel (31) is fixedly connected with a small gear (33); the small gear (33) is meshed with a large gear (34); the large gear (34) rotates on the inner wall of the pipeline (1); and a rotating ring (37) is fixed on the inner wall of the large gear (34).

5. The condenser pipe cleaning device according to claim 1, characterized in that: The inner wall of the pipeline (1) is provided with an anti-blocking mechanism (4) for real-time monitoring of the liquid flow state in the pipeline (1) under synchronous driving of the driving mechanism (2).

6. A condenser pipe cleaning device according to claim 5, characterized in that: The anti-blocking mechanism (4) comprises a generator (41) fixed to the inner wall of the pipeline (1), and the worm (22) provides electric energy to the generator (41) when it rotates.

7. A condenser pipe cleaning device according to claim 1, characterized in that: A flashing light (42) is fixedly connected to the outer wall of the pipeline (1), and the generator (41) is electrically connected to the flashing light (42).