Device for detecting boundary dimension of transposed conductor

By designing a detection device including linear slide rails, positioning blocks, measuring plates and micro-moving sliders, the problem of difficulty in detecting the maximum external dimensions of the reversing conductors in the prior art is solved, and higher measurement accuracy is achieved, meeting the requirements of high-voltage and large-capacity power transformers.

CN222799856UActive Publication Date: 2025-04-25GOLD CUP ELECTRIC APP CO LTD
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Patent Information

Application Number
CN202421721830.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-25
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The prior art is difficult to detect the maximum appearance size of the transposition conductor, resulting in large deviations in the measurement results and cannot meet the requirements of high-voltage and large-capacity power transformers.

Method used

A detection device including linear slide rails, positioning blocks, measuring plates and micro-moving sliders is designed. By adjusting the micro-moving handwheel and fine-tuning screw on the micro-moving slider, the precise movement of the measuring plate and the clamping of the transposition conductors are achieved, thereby improving the measurement accuracy.

Benefits of technology

This device can effectively reduce measurement errors due to uneven surfaces of the transposition conductor and gaps, improve the measurement accuracy of the maximum external dimensions of the transposition conductor, and meet the requirements of high-end power equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transposed conductor boundary dimension detection device, which relates to the technical field of transposed conductor detection, and comprises a linear slide rail, a positioning block is fixed at one end of the linear slide rail, a positioning block is arranged at the other end of the linear slide rail, a measuring plate is arranged on the positioning block, a measuring plate is arranged on the positioning block, and the measuring plate is arranged on the measuring plate. The linear sliding rail is further provided with a micro-motion sliding block, the micro-motion sliding block is located on the side, away from the positioning block, of the positioning block, and the micro-motion sliding block is provided with a micro-motion hand wheel and a fine adjustment screw. According to the transposed conductor boundary dimension detection device, a fine tuning screw rod can push a positioning block by adjusting a micro-motion hand wheel on a micro-motion slide block so as to drive a measuring plate to move towards the measuring plate, and a transposed conductor between the measuring plate and the measuring plate is clamped, so that measurement errors caused by unevenness of the boundary surface of the transposed conductor and existence of gaps are made up, and the accuracy of the transposed conductor boundary dimension detection device is improved. And the measurement precision of the maximum boundary dimension of the transposed conductor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transposed conductor detection, in particular to a transposed conductor shape dimension detection device. Background Art

[0002] As an important winding material in power equipment such as power transformers and reactors, transposed conductors have broad application prospects. Through a specific transposition weaving process, transposed conductors closely arrange multiple enameled flat wires to form a winding with a compact structure and excellent electrical performance. This winding material can not only effectively reduce the size of the equipment and improve space utilization, but also significantly reduce eddy current loss and circulating current loss in the winding, improve the operating efficiency of the equipment, and is widely used in high-end power equipment such as high-voltage and large-capacity power transformers. However, the electrical performance and operating stability of the transposed conductor are often affected by its dimensional accuracy. Therefore, during the manufacturing and use process, it is very important to detect the external dimensions of the transposed conductor.

[0003] The surface of the transposed conductor is not flat due to the transposition pitch, and there are gaps between the transposed wire cores, which brings great difficulties to the measurement of the conductor's external dimensions. The measurement results will be affected by the measurement personnel and equipment. Due to the uneven measurement levels of different personnel or the different accuracy of the measurement equipment, the measurement results of the transposed conductor's external dimensions will also have large deviations. Later, with the development and maturity of measurement technology, the measurement force was unified. However, the measurement must be carried out after the pressure is adjusted using special equipment with air pressure. The preparation time for the measurement is long, and the measuring chuck is short, which cannot cover the two transposition pitches of the transposed conductor, and cannot detect the maximum external dimensions of the transposed conductor, which makes it difficult to meet the use requirements of the transposed conductor in the transformer. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a device for detecting the outer dimensions of a transposed conductor, which can solve the technical problem that the prior art cannot detect the maximum outer dimensions of a transposed conductor.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for detecting the outer dimensions of a transposed conductor, comprising a linear slide rail, a positioning block being fixed at one end of the linear slide rail, a positioning block being provided at the other end, a measuring plate being installed on the positioning block, a measuring plate being installed on the positioning block, a micro-motion slider being also provided on the linear slide rail, the micro-motion slider being located on the side of the positioning block away from the positioning block, and a micro-handle and a fine-tuning screw being provided on the micro-motion slider.

[0006] Preferably, a rail groove is provided in the middle of the linear slide rail, and the positioning block is installed in the rail groove through a linear slider.

[0007] Preferably, the positioning block is connected to the linear slider via a first butterfly screw.

[0008] Preferably, the fine motion slider is provided with a U-shaped portion, the fine motion slider is buckled on the linear slide rail through the U-shaped portion, and the U-shaped portion is provided with a second butterfly screw.

[0009] Preferably, an electronic vernier caliper is also provided on one side of the linear slide rail, and the electronic vernier caliper includes a ruler body, and a vernier caliper fixed foot is provided at one end of the ruler body, and the vernier caliper fixed foot is installed on the linear slide rail through a vernier caliper fixed foot fixing block and a vernier caliper fixed foot pressing plate, and the other end of the ruler body is installed on the linear slide rail through a vernier caliper movable foot fixing block and a vernier caliper movable foot pressing plate.

[0010] Preferably, a vernier caliper movable foot is further provided at the other end of the ruler body, the vernier caliper movable foot is connected to the measuring plate via a vernier caliper movable foot clamping plate, and an electronic display is installed in the vernier caliper movable foot.

[0011] Preferably, a threaded hole is provided at the center of the micro-motion hand wheel, and a fine-tuning screw passes through the threaded hole and is mounted on the micro-motion slider.

[0012] Preferably, handles are respectively provided at both ends of the linear slide rail.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a device for detecting the outer dimensions of a transposed conductor. By adjusting the micro-handle on the micro-slider, the fine-tuning screw can push the positioning block and then drive the measuring plate to move toward the vector plate, thereby clamping the transposed conductor between the measuring plate and the measuring plate, thereby compensating for the measurement error caused by the uneven surface of the transposed conductor and the existence of a gap, thereby improving the measurement accuracy of the maximum outer dimensions of the transposed conductor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 It is the front view of the utility model;

[0017] Figure 4 It is a left view of the utility model.

[0018] In the figure: 1. Linear guide rail; 2. Linear slider; 3. Measuring plate; 4. Measuring plate; 5. Positioning block; 6. Positioning block; 7. Micro-motion slider; 8. Micro-motion hand wheel; 9. Micro-adjustment screw; 10. Handle; 11. Vernier caliper fixed foot; 12. Vernier caliper movable foot; 13. Vernier caliper fixed foot fixing block; 14. Vernier caliper fixed foot pressure plate; 15. Vernier caliper movable foot fixing block; 16. Vernier caliper movable foot pressure plate; 17. Vernier caliper movable foot clamping plate; 18. First butterfly screw; 19. Electronic display; 20. Second butterfly screw; 21. Rail groove; 22. Ruler body. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of this application.

[0020] like Figure 1-4 As shown, a device for detecting the outer dimensions of a transposed conductor comprises a linear slide rail 1, a positioning block 5 is fixed at one end of the linear slide rail 1, a positioning block 6 is arranged at the other end, a measuring plate 4 is installed on the positioning block 6, and a measuring plate 3 is installed on the positioning block 5.

[0021] See also Figure 1 A rail groove 21 is provided in the middle of the linear guide rail 1, and the positioning block 6 is installed in the rail groove 21 through the linear slider 2. The linear slider 2 can slide in the rail groove 21, thereby driving the measuring plate 4 to slide along the linear guide rail 1. The positioning block 6 and the linear slider 2 are connected by the first butterfly screw 18. By tightening the first butterfly screw 18, the positioning block 6 and the linear slider 2 can be fixed on the linear guide rail 1, thereby fixing the measuring plate 4 on the linear guide rail 1.

[0022] See also Figure 1 and Figure 3 The linear guide rail 1 is also provided with a fine motion slider 7, which is located on the side of the positioning block 6 away from the positioning block 5, and the fine motion slider 7 is provided with a U-shaped portion, and the fine motion slider 7 is buckled on the linear guide rail 1 through the U-shaped portion, and the U-shaped portion is provided with a second butterfly screw 20 (see Figure 3 ), the fine motion slider 7 can be fixed on the linear slide rail 1 by tightening the second butterfly screw 20. The fine motion slider 7 is equipped with a fine hand wheel 8 and a fine adjustment screw 9, the center of the fine hand wheel 8 is provided with a threaded hole, and the fine adjustment screw 9 is mounted on the fine motion slider 7 through the threaded hole.

[0023] See also Figure 1An electronic vernier caliper is also provided on one side of the linear slide rail 1. The electronic vernier caliper includes a ruler body 22. A vernier caliper fixed foot 11 is provided at one end of the ruler body 22. The vernier caliper fixed foot 11 is installed on the linear slide rail 1 through a vernier caliper fixed foot fixing block 13 and a vernier caliper fixed foot pressing plate 14. The other end of the ruler body 22 is installed on the linear slide rail 1 through a vernier caliper movable foot fixing block 15 and a vernier caliper movable foot pressing plate 16. A vernier caliper movable foot 12 is also provided at the other end of the ruler body 22. The vernier caliper movable foot 12 is connected to the measuring plate 4 through a vernier caliper movable foot clamping plate 17. The vernier caliper movable foot 12 can slide synchronously with the measuring plate 4. An electronic display 19 is installed in the vernier caliper movable foot 12 for observing the value of the maximum external dimension of the transposed conductor to be measured.

[0024] As a further improvement, see Figure 1 , handles 10 are respectively provided at both ends of the linear guide rail 1.

[0025] Specific implementation process: when in use, place the transposition conductor between the measuring plate set 3 and the measuring plate 4, move the measuring plate 4 to move it in the direction of the vector plate set 3 until the transposition conductor is clamped, then move the micro-slider 7 until the end of the fine-tuning screw 9 hits the side wall of the positioning block 6, tighten the second butterfly screw 20 to fix the micro-slider 7 on the linear slide 1, and then rotate the micro-handle 8 for fine-tuning, so that the fine-tuning screw 9 pushes the positioning block 6 to move toward the vector plate set 3, and then the measuring plate 4 gradually approaches the measuring plate set 3 to clamp the transposition conductor. After the fine-tuning is completed, tighten the first butterfly screw 18 to fix the positioning block 6 on the linear slide 1, and then fix the measuring plate 4 on the linear slide 1, and then read the value of the electronic display 19, which is the measured value of the maximum external dimension of the transposition conductor.

[0026] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For technicians in the technical field to which the present invention belongs, several equivalent substitutions or obvious variations can be made without departing from the concept of the present invention, and the performance or use is the same, which should be regarded as belonging to the protection scope of the present invention.

Claims

1. A transposed conductor dimension detection device, characterized in that: It includes a linear slide rail, one end of which is fixed with a positioning block, the other end is provided with a positioning block, the positioning block is installed with a measuring plate, the positioning block is installed with a measuring plate, the linear slide rail is also provided with a fine-motion slider, the fine-motion slider is located on the side of the positioning block away from the positioning block, and the fine-motion slider is provided with a fine-motion hand wheel and a fine-tuning screw.

2. The transposed conductor dimension detection device according to claim 1, characterized in that: A rail groove is arranged in the middle of the linear slide rail, and the positioning block is installed in the rail groove through a linear slide block.

3. The transposed conductor dimension detection device according to claim 2, characterized in that: The positioning block is connected to the linear slide block via a first butterfly screw.

4. The transposed conductor dimension detection device according to claim 1, characterized in that: The fine motion slider is provided with a U-shaped portion, the fine motion slider is buckled on the linear slide rail through the U-shaped portion, and the U-shaped portion is provided with a second butterfly screw.

5. The transposed conductor dimension detection device according to claim 1, characterized in that: An electronic vernier caliper is also provided on one side of the linear slide rail, and the electronic vernier caliper includes a ruler body, and a vernier caliper fixed foot is provided at one end of the ruler body. The vernier caliper fixed foot is installed on the linear slide rail through a vernier caliper fixed foot fixing block and a vernier caliper fixed foot pressing plate, and the other end of the ruler body is installed on the linear slide rail through a vernier caliper movable foot fixing block and a vernier caliper movable foot pressing plate.

6. The transposed conductor dimension detection device according to claim 5, characterized in that: The other end of the ruler body is also provided with a vernier caliper movable foot, the vernier caliper movable foot is connected to the measuring plate through a vernier caliper movable foot clamping plate, and an electronic display is installed in the vernier caliper movable foot.

7. The transposed conductor dimension detection device according to claim 1, characterized in that: A threaded hole is provided at the center of the micro-motion hand wheel, and a fine-tuning screw passes through the threaded hole and is mounted on the micro-motion slider.

8. The transposed conductor dimension detection device according to claim 1, characterized in that: Handles are respectively sleeved on both ends of the linear slide rail.