Fixing device for axle counting sensor of rail weighbridge

By designing a fixing device for track metering, the shaft meter sensor is fixed on the fixing plate and fixed on the track through a butterfly elastic strip pressing plate, the problems of easy sensor falling off and rail cracking are solved, and a safe and reliable metrological process is achieved.

CN222800150UActive Publication Date: 2025-04-25FUJIAN QUANZHOU MINGUANG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421666900.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-25
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing rail meter shaft sensor fixing device has the problem of the sensor being easily shedded and causing the pound leakage, as well as the safety hazards caused by the cracking of the rail.

Method used

A fixing device including a first side baffle, a fixing plate, a second side baffle and a connecting base plate is designed, and the shaft counter sensor is fixed to the fixing plate, and the fixing device is fixed to the track through a butterfly-shaped elastic strip pressing plate.

Benefits of technology

Effectively prevent the train from vibrating back and forth, causing the sensor to fall off and the rail to crack, solving the problems of pound leakage and safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

A fixing device for an axle counting sensor of a rail weighbridge relates to the field of auxiliary equipment of the rail weighbridge in the metallurgical industry. The device comprises a first side baffle, a fixing plate, a second side baffle and a connecting bottom plate, the first side baffle is welded to one side of the fixing plate, the second side baffle is welded to the other side of the fixing plate, the connecting bottom plate is welded to the outer end of the second side baffle, and a reinforcing rib plate is welded between the second side baffle and the connecting bottom plate. The beneficial effects of the fixing device are that the fixing device fixes the axle counting sensor on the fixing plate, and fixes the fixing device on a track through the butterfly-shaped elastic strip pressing plate, thereby effectively solving the problem that in the weighing process of a rail weighbridge, the vibration amplitude of a train back and forth is large, and the weight of the rail weighbridge is not influenced. The weight leakage problem is caused by the falling of the sensor; and the potential safety hazard is caused by the steel rail cracking.
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Description

Technical Field

[0001] The utility model relates to the field of track scale auxiliary equipment in the metallurgical industry, and in particular to a fixing device for a track scale axle sensor. Background Art

[0002] Track scales are responsible for measuring the materials transported in and out of factories by rail. Vehicle on-scale detection is an important part of the unmanned weighing system of track scales. Currently, track scales install axle counting sensors on the steel rails on the weighing table, and cooperate with software to achieve effective vehicle identification.

[0003] The axle counting sensor is a capacitive sensor type. The induction head is a square flat electrode, which forms a distributed capacitance with the ground wire of the oscillation circuit. When a conductor or other medium approaches the induction head, the capacitance increases and the oscillator stops oscillating. The electrical signal is output through the shaping amplifier. Every time an axis passes through, a signal is sent out, and the effective weighing section is determined by calculating the number of axes.

[0004] There are two main ways to fix axle counter sensors on the market. One is to use electric welding to weld them directly to the rails. Since the welding surface is small and no protective measures are taken for the equipment, the train vibrates back and forth with a large amplitude when passing through the track scale, which can easily cause the sensor to fall off and lead to leakage. The other is to directly groove and drill holes in the weighing rails and lock the axle counter sensors to the rails with bolts. Grooving and drilling holes in the rails can easily cause insufficient strength of the rails at this point. Over time, cracks can easily appear at this point, posing a major safety hazard. Utility Model Content

[0005] The purpose of the utility model is to provide a fixing device for a track scale axle sensor in view of the shortcomings and defects in the prior art. The fixing device fixes the axle sensor to a fixing plate and fixes the fixing device to the track by a butterfly spring bar pressure plate. This can effectively solve the safety hazard caused by the sensor falling off and causing leakage or rail cracking during the weighing process of the track scale due to the large back and forth vibration of the train.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fixing device for a track scale axle sensor, which includes a first side baffle 1, a fixed plate 2, a second side baffle 3, and a connecting bottom plate 5, the first side baffle 1 is welded to one side of the fixed plate 2, the second side baffle 3 is welded to the other side of the fixed plate 2, and the outer end of the second side baffle 3 is welded to the connecting bottom plate 5, and a reinforcing rib plate 4 is welded between the second side baffle 3 and the connecting bottom plate 5.

[0007] Furthermore, the fixing plate 2 is provided with two fixing through holes 101 for fixing the track scale axle sensor.

[0008] Furthermore, a long slot hole 501 is formed on the connecting bottom plate 5 .

[0009] Furthermore, the fixing plate 2 is disposed between the first side baffle 1 and the second side baffle 3 , and two sides of the fixing plate 2 are respectively perpendicular to the first side baffle 1 and the second side baffle 3 .

[0010] Furthermore, the distance between the bottom edge of the fixed plate 2 and the bottom edges of the first side baffle 1 and the second side baffle 3 is A, the length of A is 7 mm, and the distance between the bottom edge of the connecting bottom plate 5 and the bottom edge of the second side baffle 3 is B, the length of B is 5 mm.

[0011] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: the fixing device fixes the axle counter sensor on the fixing plate and fixes the fixing device on the track through the butterfly spring bar pressure plate, which can effectively solve the safety hazard caused by the sensor falling off and causing leakage or rail cracking during the weighing process of the track scale due to the large amplitude of the train's back and forth vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is a top view structural schematic diagram of the utility model.

[0015] Figure 3 yes Figure 1 The corresponding left view structure diagram.

[0016] Description of the reference numerals: first side baffle plate 1 , fixing plate 2 , second side baffle plate 3 , reinforcing rib plate 4 , connecting bottom plate 5 , fixing through hole 101 , long slot hole 501 . DETAILED DESCRIPTION

[0017] See also Figure 1-Figure 3 As shown, the technical solution adopted in this specific embodiment is: it includes a first side baffle 1, a fixed plate 2, a second side baffle 3, and a connecting bottom plate 5, the first side baffle 1 is welded to one side of the fixed plate 2, the second side baffle 3 is welded to the other side of the fixed plate 2, and the outer end of the second side baffle 3 is welded to the connecting bottom plate 5, and a reinforcing rib plate 4 is welded between the second side baffle 3 and the connecting bottom plate 5.

[0018] To be more specific, the fixing plate 2 is provided with two fixing through holes 101 for fixing the track scale axle sensor.

[0019] More specifically, a long slot hole 501 is provided on the connecting bottom plate 5. The long slot hole 501 is used to cooperate with the butterfly spring bar pressure plate to fix the connecting bottom plate 5 on the track.

[0020] More specifically, the fixing plate 2 is disposed between the first side baffle 1 and the second side baffle 3, and the two sides of the fixing plate 2 are respectively perpendicular to the first side baffle 1 and the second side baffle 3. The first side baffle 1, the fixing plate 2 and the second side baffle 3 cooperate with each other to form a groove pattern, thereby better protecting the axle counter sensor.

[0021] More specifically, the distance between the bottom edge of the fixed plate 2 and the bottom edges of the first side baffle 1 and the second side baffle 3 is A, the length of A is 7 mm, and the distance between the bottom edge of the connecting bottom plate 5 and the bottom edge of the second side baffle 3 is B, the length of B is 5 mm.

[0022] The working principle of the utility model: when in use, the staff can first install the track scale axle sensor on the fixed plate 2 through the fixed through hole 101. At this time, the first side baffle 1 and the second side baffle 3 on both sides of the fixed plate 2 can form a groove pattern, which can better protect the track scale axle sensor. Then, the butterfly spring bar pressure plate is passed through the long slot hole 501 on the connecting bottom plate 5, and the butterfly spring bar pressure plate is used to fix the fixing device on the track, which effectively prevents the axle sensor from falling off due to the large amplitude of the train's back and forth vibration, resulting in leakage problems or rail cracks. Safety hazards caused by this.

[0023] The above is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A fixing device for a track scale axle sensor, characterized in that: It comprises a first side baffle (1), a fixing plate (2), a second side baffle (3), and a connecting bottom plate (5); the first side baffle (1) is welded to one side of the fixing plate (2), the second side baffle (3) is welded to the other side of the fixing plate (2), the connecting bottom plate (5) is welded to the outer end of the second side baffle (3), and a reinforcing rib plate (4) is welded between the second side baffle (3) and the connecting bottom plate (5).

2. A fixing device for a track scale axle sensor according to claim 1, characterized in that: The fixing plate (2) is provided with two fixing through holes (101) for fixing the track scale axle sensor.

3. A fixing device for a track scale axle sensor according to claim 1, characterized in that: The connecting bottom plate (5) is provided with a long slot hole (501).

4. A fixing device for a track scale axle sensor according to claim 1, characterized in that: The fixing plate (2) is arranged in the middle of the first side baffle (1) and the second side baffle (3), and the two sides of the fixing plate (2) are respectively perpendicular to the first side baffle (1) and the second side baffle (3).

5. The fixing device for a track scale axle sensor according to claim 1, characterized in that: The distance between the bottom edge of the fixed plate (2) and the bottom edges of the first side baffle (1) and the second side baffle (3) is A, and the length of A is 7 mm. The distance between the bottom edge of the connecting bottom plate (5) and the bottom edge of the second side baffle (3) is B, and the length of B is 5 mm.