Mechanism for assisting nondestructive testing
By designing a mechanism to assist in non-destructive testing, using automated moving and rotating operations, the problems of high labor intensity, low detection efficiency and unstable quality caused by manual operations in the prior art are solved, and efficient and accurate non-destructive testing is achieved.
Patent Information
- Application Number
- CN202421541193.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the existing non-destructive testing technology, the non-destructive testing probe is manually operated to move, resulting in high labor intensity, low detection efficiency, and easy to reduce the detection quality.
A mechanism to assist in non-destructive testing is designed, including an X-axis displacement assembly, a Z-axis displacement assembly, a detection cylinder and a universal interface. The product is adsorbed through the vacuum suction cup assembly, and the probe is driven by a motor-driven screw and threaded structure to drive the probe to move in the X-axis and Z-axis directions, and the circumferential rotation of the probe is achieved through the universal interface.
Through automated movement and rotation operations, the efficiency and accuracy of non-destructive testing are improved, the intensity of labor is reduced, and the stability of testing quality is ensured.
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Figure CN222800718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-destructive testing auxiliary mechanisms, in particular to a mechanism for auxiliary non-destructive testing. Background Art
[0002] Nondestructive testing is a general term for all technical means that utilize the characteristics of sound, light, magnetism and electricity to detect whether there are defects or unevenness in the inspected object without damaging or affecting the performance of the inspected object, and to provide information such as the size, location, nature and quantity of the defects, and then determine the technical status of the inspected object (such as whether it is qualified or not, service life, etc.). When using existing nondestructive testing, there is a method of manually moving the nondestructive testing probe to test the product. This method has high labor intensity, low detection efficiency, and is prone to reduce the problem of detection quality. Utility Model Content
[0003] The utility model mainly provides a mechanism for assisting nondestructive testing, which solves the problems of high labor intensity, low testing efficiency and easy reduction of testing quality when manually operating the nondestructive testing probe to move.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A mechanism for assisting nondestructive testing, including an X-axis displacement component, on which a Z-axis displacement component is arranged, and the Z-axis displacement component moves in the X-axis direction driven by the X-axis displacement component, and a detection cylinder is arranged on the Z-axis displacement component, and the detection cylinder moves in the Z-axis direction driven by the Z-axis displacement component; the output end of the detection cylinder is provided with a universal interface for mounting a nondestructive testing probe; support frames are arranged at both ends of the X-axis displacement component, and a vacuum suction cup assembly is arranged at the end of the support frame. The vacuum suction cup assembly can adopt existing technology, as long as it can be adsorbed on the surface of the product and work in conjunction with other components. An electromagnetic proportional valve for controlling the constant pressure output of the detection cylinder is arranged on the Z-axis displacement seat. When in use, the entire mechanism is moved to the surface of the product to be tested, and the product is adsorbed by the vacuum suction cup assembly, and then the corresponding components are driven to move in the X-axis direction by the X-axis displacement assembly, and the corresponding components are driven to move in the Z-axis direction by the Z-axis displacement assembly, and the non-destructive testing probe is driven to move closer to or away from the product by the detection cylinder, and the non-destructive testing probe is rotated circumferentially in the X-axis axis and Z-axis axis directions by the universal interface. With the structure of the present application, the product can be adsorbed by the vacuum suction cup assembly, so that other components are fixed to the surface of the product to be tested, thereby ensuring the good progress of subsequent testing; the non-destructive testing probe is driven to move on the product surface and cooperate with the detection by the X-axis displacement assembly and the Z-axis displacement assembly, and the non-destructive testing probe is driven away from or close to the product by the detection cylinder, so as to fit the product's appearance shape for non-destructive testing; the non-destructive testing probe can be rotated circumferentially in the X-axis axis and Z-axis axis directions by the universal interface, so that the non-destructive testing probe can better fit the product surface for testing.
[0006] Furthermore, the X-axis axial displacement assembly includes an X-axis mounting shell, an X-axis screw is rotatably connected in the X-axis mounting shell, an X-axis displacement seat is threadedly connected to the X-axis screw, the X-axis displacement seat is slidably connected to the X-axis mounting shell, and a first motor is provided on the X-axis mounting shell, and the first motor is used to drive the X-axis screw to rotate; the Z-axis axial displacement assembly is provided on the X-axis displacement seat. Among them, an X-axis arc slider is symmetrically provided on the X-axis displacement seat, and an X-axis slide groove that slidably cooperates with the X-axis arc slider is provided on the X-axis mounting shell. With this structure, the X-axis screw can be driven to rotate by the first motor, thereby driving the X-axis displacement seat to displace on the X-axis mounting shell.
[0007] Further, the Z-axis displacement assembly includes a Z-axis mounting shell arranged on the X-axis displacement seat, a Z-axis screw is rotatably connected in the Z-axis mounting shell, a Z-axis displacement seat is threadedly connected on the Z-axis screw, the Z-axis displacement seat is slidably connected to the Z-axis mounting shell, a second motor is arranged on the Z-axis mounting shell, and the second motor is used to drive the Z-axis screw to rotate; the detection cylinder is arranged on the Z-axis displacement seat. Among them, the Z-axis displacement seat is symmetrically provided with a Z-axis arc slider, and the Z-axis mounting shell is provided with a Z-axis slideway that is slidably matched with the Z-axis arc slider. With this structure, the Z-axis screw can be driven to rotate by the second motor, thereby driving the Z-axis displacement seat to move on the Z-axis mounting shell. Position detection sensors are arranged on both the X-axis mounting shell and the Z-axis mounting shell, so as to detect the moving position of the X-axis displacement seat or the Z-axis displacement seat, thereby sending a corresponding signal to stop the movement and play a limiting role. Two position detection sensors are symmetrically arranged on the X-axis mounting shell, and two position detection sensors are symmetrically arranged on the Z-axis mounting shell.
[0008] Furthermore, an X-axis drag chain is provided on the X-axis mounting shell, and the upper end of the X-axis drag chain is fixedly connected to the Z-axis mounting shell; a Z-axis drag chain is provided on the Z-axis mounting shell, and the lower end of the Z-axis drag chain is fixedly connected to the Z-axis displacement seat. With this structure, the corresponding cables and other components can be protected by the X-axis drag chain and the Z-axis drag chain.
[0009] Furthermore, a first bevel gear is provided at the output end of the first motor, and a second bevel gear meshing with the first bevel gear is provided on the X-axis screw. With this structure, the position of the first motor can be adjusted. The second motor can adopt the same transmission structure as the first motor. Both the first motor and the second motor are servo motors, which are easy to control.
[0010] Furthermore, the universal interface includes a U-shaped frame and a frame, the U-shaped frame is arranged at the output end of the detection cylinder, the frame is rotatably connected to the U-shaped frame, and the non-destructive detection probe is rotatably connected to the frame. With this structure, the non-destructive detection probe can rotate well in the circumferential direction of the X-axis and Z-axis directions.
[0011] Beneficial effects: With the structure of the present application, the product can be adsorbed by the vacuum suction cup assembly, so that other components can be fixed on the surface of the product to be tested, thereby ensuring that subsequent tests are carried out smoothly; the non-destructive testing probe is driven to move on the product surface and cooperate with the test through the X-axis displacement assembly and the Z-axis displacement assembly, and the non-destructive testing probe is driven away from or close to the product through the detection cylinder, so as to fit the surface shape of the product for non-destructive testing; the non-destructive testing probe can be rotated circumferentially in the X-axis and Z-axis directions through the universal interface, so that the non-destructive testing probe can better fit the product surface for testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic oblique view of the X-axis displacement assembly of this embodiment;
[0013] Figure 2 This is a schematic diagram of the X-axis screw portion of this embodiment;
[0014] Figure 3 is a schematic diagram of a universal interface of this embodiment;
[0015] Figure 4 It is a schematic side view of the X-axis mounting housing of this embodiment;
[0016] Figure 5 It is a schematic side view of the X-axis screw of this embodiment.
[0017] Figure numerals: detection cylinder 1, support frame 2, vacuum suction cup assembly 3, X-axis mounting shell 4, X-axis screw 5, X-axis displacement seat 6, first motor 7, Z-axis mounting shell 8, Z-axis displacement seat 9, second motor 10, X-axis drag chain 11, Z-axis drag chain 12, first bevel gear 13, U-shaped frame 14, frame 15, non-destructive testing probe 16, position detection sensor 17. DETAILED DESCRIPTION
[0018] The following is a detailed description of the technical solution of the auxiliary non-destructive testing mechanism involved in the utility model in combination with the embodiments.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] like Figures 1 to 5As shown, this embodiment includes an X-axis displacement component, on which a Z-axis displacement component is arranged, and the Z-axis displacement component moves in the X-axis direction driven by the X-axis displacement component, and a detection cylinder 1 is arranged on the Z-axis displacement component, and the detection cylinder 1 moves in the Z-axis direction driven by the Z-axis displacement component; the output end of the detection cylinder 1 is provided with a universal interface for mounting a non-destructive testing probe 16; support frames 2 are arranged at both ends of the X-axis displacement component, and a vacuum suction cup assembly 3 is arranged at the end of the support frame 2. The X-axis displacement component includes an X-axis mounting shell 4, in which an X-axis screw 5 is rotatably connected, and an X-axis displacement seat 6 is threadedly connected to the X-axis screw 5, and the X-axis displacement seat 6 is slidably connected to the X-axis mounting shell 4, and a first motor 7 is arranged on the X-axis mounting shell 4, and the first motor 7 is used to drive the X-axis screw 5 to rotate; the Z-axis displacement component is arranged on the X-axis displacement seat 6. The Z-axis axial displacement assembly includes a Z-axis mounting shell 8 disposed on the X-axis displacement seat 6, a Z-axis screw is rotatably connected in the Z-axis mounting shell 8, a Z-axis displacement seat 9 is threadedly connected to the Z-axis screw, the Z-axis displacement seat 9 is slidably connected to the Z-axis mounting shell 8, and a second motor 10 is disposed on the Z-axis mounting shell 8, the second motor 10 is used to drive the Z-axis screw to rotate; the detection cylinder 1 is disposed on the Z-axis displacement seat 9. Among them, the Z-axis displacement seat 9 is symmetrically provided with Z-axis arc sliders, and the Z-axis mounting shell 8 is provided with a Z-axis slideway that slidably cooperates with the Z-axis arc slider. The X-axis mounting shell 4 is provided with an X-axis drag chain 11, the upper end of which is fixedly connected to the Z-axis mounting shell 8; the Z-axis mounting shell 8 is provided with a Z-axis drag chain 12, the lower end of which is fixedly connected to the Z-axis displacement seat 9. The output end of the first motor 7 is provided with a first bevel gear 13, and the X-axis screw rod 5 is provided with a second bevel gear meshing with the first bevel gear 13. The universal interface includes a U-shaped frame 14 and a frame 15, wherein the U-shaped frame 14 is provided at the output end of the detection cylinder 1, the frame 15 is rotatably connected to the U-shaped frame 14, and the non-destructive testing probe 16 is rotatably connected to the frame 15. Two position detection sensors 17 are symmetrically provided on the X-axis mounting shell 4, and two position detection sensors 17 are symmetrically provided on the Z-axis mounting shell 8. When in use, the entire mechanism is moved to the surface of the product to be detected, and the product is adsorbed by the vacuum suction cup assembly 3, and then the corresponding components are driven to move in the X-axis direction by the X-axis displacement assembly, and the corresponding components are driven to move in the Z-axis direction by the Z-axis displacement assembly, and the non-destructive testing probe 16 is driven to approach or move away from the product by the detection cylinder 1, and the non-destructive testing probe 16 is rotated circumferentially in the X-axis axis and Z-axis axis directions by the universal interface.By adopting the structure of the present application, the product can be adsorbed by the vacuum suction cup assembly 3, so that other components can be fixed on the surface of the product to be tested, thereby ensuring that subsequent tests are carried out smoothly; the non-destructive testing probe 16 is driven to move on the product surface and cooperate with the test through the X-axis displacement assembly and the Z-axis displacement assembly, and the non-destructive testing probe 16 is driven away from or close to the product through the detection cylinder 1, so as to fit the external shape of the product for non-destructive testing; the non-destructive testing probe 16 can be rotated circumferentially in the X-axis and Z-axis directions through the universal interface, so that the non-destructive testing probe 16 can better fit the product surface for testing.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mechanism for assisting nondestructive testing, characterized in that: It comprises an X-axis displacement component, on which a Z-axis displacement component is arranged, and the Z-axis displacement component moves in the X-axis direction driven by the X-axis displacement component, and a detection cylinder is arranged on the Z-axis displacement component, and the detection cylinder moves in the Z-axis direction driven by the Z-axis displacement component; the output end of the detection cylinder is provided with a universal interface for mounting a non-destructive testing probe; support frames are arranged at both ends of the X-axis displacement component, and vacuum suction cup assemblies are arranged at the ends of the support frames.
2. The mechanism for assisting nondestructive testing according to claim 1, characterized in that: The X-axis axial displacement assembly includes an X-axis mounting shell, an X-axis screw is rotatably connected inside the X-axis mounting shell, an X-axis displacement seat is threadedly connected to the X-axis screw, the X-axis displacement seat is slidably connected to the X-axis mounting shell, a first motor is arranged on the X-axis mounting shell, and the first motor is used to drive the X-axis screw to rotate; the Z-axis axial displacement assembly is arranged on the X-axis displacement seat.
3. A mechanism for assisting nondestructive testing according to claim 2, characterized in that: The Z-axis displacement assembly includes a Z-axis mounting shell arranged on the X-axis displacement seat, a Z-axis screw is rotatably connected in the Z-axis mounting shell, a Z-axis displacement seat is threadedly connected on the Z-axis screw, the Z-axis displacement seat is slidably connected to the Z-axis mounting shell, a second motor is arranged on the Z-axis mounting shell, and the second motor is used to drive the Z-axis screw to rotate; the detection cylinder is arranged on the Z-axis displacement seat.
4. A mechanism for assisting nondestructive testing according to claim 3, characterized in that: An X-axis drag chain is arranged on the X-axis mounting shell, and the upper end of the X-axis drag chain is fixedly connected to the Z-axis mounting shell; a Z-axis drag chain is arranged on the Z-axis mounting shell, and the lower end of the Z-axis drag chain is fixedly connected to the Z-axis displacement seat.
5. The mechanism for assisting nondestructive testing according to claim 2, characterized in that: A first bevel gear is disposed at the output end of the first motor, and a second bevel gear meshing with the first bevel gear is disposed on the X-axis screw.
6. The mechanism for assisting nondestructive testing according to claim 1, characterized in that: The universal interface comprises a U-shaped frame and a frame, wherein the U-shaped frame is arranged at the output end of the detection cylinder, the frame is rotatably connected to the U-shaped frame, and the nondestructive detection probe is rotatably connected to the frame.
Citation Information
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