Lateral expansion type insulating part

By designing side-expanded insulating parts, using components such as junction shielding, grooves and arc-shaped connectors, the problem that existing insulating parts cannot be effectively insulated in dry air is solved, and efficient insulation performance and the effect of reducing flashover is achieved.

CN222801501UActive Publication Date: 2025-04-25CHENGDU SHENGBANG DUAL CORE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421346297.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

Existing insulating parts cannot be effectively insulated in dry air, which can easily lead to flashover and creepage, and the insulation performance and arc extinguishing performance are only 1/3 of that of SF6 gas.

Method used

A side-expanded insulating member is designed, including conductive rods, insulating layers, junction shields, arc-shaped connectors and high-voltage shields. By setting up junction shields, grooves and arc-shaped connectors, charge accumulation and flashover occurrence are reduced.

Benefits of technology

The rated insulation level of 40.5kV switch cabinet is achieved in dry air, reducing the occurrence of flashover and creepage, and improving the reliability and electrical performance of the insulation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222801501U_ABST
    Figure CN222801501U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electric power systems, in particular to a side expansion type insulating part which comprises a conducting rod, an insulating layer is sleeved outside the conducting rod, a skirt edge is arranged on the upper portion of the insulating layer, a groove is formed in the portion, facing the conducting rod, of the skirt edge, and a boundary shield is arranged below the groove. One end of the boundary shield is connected with the conducting rod, and an arc-shaped connecting piece is arranged at the joint of the insulating piece and the connecting rod. By arranging the boundary shield and the groove, the technical problem of discharge flashover caused by charge accumulation due to defects of gaps, burrs and the like generated in a manufacturing process in the boundary area of the three insulating parts can be shielded.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of power systems, in particular to a side expansion type insulating member. Background Art

[0002] With the progress and development of the international community, carbon emissions are increasing, and the resulting greenhouse effect has grown into a global problem. At present, the main insulating gas used in switchgear at home and abroad is SF6, which is a greenhouse gas; in the testing, maintenance and replacement of switchgear, SF6 is basically not recycled, but directly discharged into the environment, thereby exacerbating the greenhouse effect; in order to solve the environmental problems caused by SF6, both at home and abroad are seeking environmentally friendly gases that are beneficial to the environment, such as dry air, nitrogen, C4, C6 gas, etc. Among them, dry air is the main alternative gas at this stage because of its non-toxic and economic characteristics; but the insulation performance and arc extinguishing performance of dry air are only 1 / 3 of SF6 gas. The existing insulating parts used in SF6 switchgear cannot effectively insulate in switchgear with dry air as the main insulating gas, which will produce flashover and creepage.

[0003] When SF6 cabinet products are tested in dry air, the three junction areas of the insulating parts are prone to defects such as gaps and burrs due to the manufacturing process, which leads to charge accumulation and ultimately discharge flashover. Utility Model Content

[0004] The utility model aims to provide a side expansion type insulating member to solve the technical problem that the insulating members used under the existing insulating conditions cannot be applied to the dry air cabinet.

[0005] The utility model discloses a side-expanding insulating member, comprising a conductive rod, an insulating layer is arranged on the outer jacket of the conductive rod, a skirt is arranged on the upper part of the insulating layer, a groove is arranged on the insulating layer of the skirt facing the conductive rod, a junction shield is arranged below the groove, one end of the junction shield is connected to the conductive rod, and an arc-shaped connecting member is arranged at the connection between the insulating member and the connecting rod.

[0006] By setting up junction shielding and grooves, the technical problem of charge accumulation and discharge flashover caused by defects such as gaps and burrs generated in the manufacturing process in the three junction areas of the insulating parts can be shielded.

[0007] Furthermore, the maximum groove width L and the groove depth H1 are calculated by electric field analysis. A simulation model is established to simulate the installation state; the model is imported into the simulation software, and voltage is applied through the software to simulate the actual operation state; the software will calculate the electric field strength of each part.

[0008] Furthermore, the junction shielding shape is obtained by electric field analysis and calculation.

[0009] Furthermore, the electric field intensity along the surface in the electric field analysis calculation satisfies the theoretical field intensity along the surface under a 200 kV lightning strike of less than 2.5 kV / mm.

[0010] Furthermore, the boundary shield is a conductor or a semiconductor.

[0011] Furthermore, the cross section of the arc-shaped connecting piece is semicircular.

[0012] By setting the shape of the arc-shaped connecting piece, the sharp corners of the insulating piece are reduced and the occurrence of flashover is reduced.

[0013] Furthermore, a stepped hole is provided on the arc-shaped connecting piece.

[0014] By providing the step hole, the connecting rod and the insulating member can be fixedly connected by a nut.

[0015] Furthermore, the junction shielding length is 1.5 to 3.5 mm.

[0016] Furthermore, the maximum width L of the groove is 30-40 mm, and the depth H1 of the groove is 20-40 mm.

[0017] By setting the groove size, it is possible to avoid flashover discharge caused by air breakdown due to too short a distance under the rated voltage of lightning impulse.

[0018] Furthermore, a distance H2 from the junction shield on the conductive rod to the groove is 10-20 mm.

[0019] Furthermore, a horizontal distance L2 from the boundary shield to the edge of the insulating layer is 20-30 mm.

[0020] Furthermore, a high-voltage shield is provided on the insulating layer below the junction shield, and one end of the high-voltage shield is connected to the conductive rod.

[0021] By setting up a high-voltage shield, the tips generated by the mating parts can be shielded, and at the same time, the high field strength can be evenly dispersed into the insulating material, reducing the field strength on the mating surface and along the surface, achieving solid insulation and higher reliability.

[0022] Furthermore, the high voltage shielding length is 1.5 to 3.5 mm.

[0023] Furthermore, a ground shield is provided on the insulating layer below the high voltage shield.

[0024] By setting a grounding shield, the entire matching part can be grounded; the power testing function can also be realized by connecting an external power testing device.

[0025] Furthermore, a nut is provided at the contact point between the insulating layer and the mounting plate.

[0026] By providing the nut, the insulating member can be fixed on the mounting plate by means of the bolt.

[0027] Furthermore, the side expansion insulating member is connected to a conductive bar or a rod.

[0028] By connecting the side expansion insulating piece to the conductive bar or rod, the connection between the accessories outside the cabinet and the mechanism inside the cabinet is achieved.

[0029] Furthermore, two adjacent switch cabinets are connected via a side expansion insulating member, thereby achieving electrical connection between different switch cabinets.

[0030] Furthermore, when the side-expanding insulating member is connected to the conductive bar or rod, the connecting portion is sleeved with a shielding cover.

[0031] By setting up a shielding cover, flashover caused by tips, burrs, steps, etc. caused by process problems can be shielded.

[0032] Furthermore, the shielding cover includes a semiconductive layer and an insulating cover layer.

[0033] Furthermore, the distance from the end of the semiconductive layer to the covering connection position is not less than 5 mm.

[0034] Compared with the prior art, the utility model has the following beneficial effects:

[0035] 1. The utility model series of insulating parts can achieve the rated insulation level of 40.5kV switchgear in a micro-positive pressure environment with dry air and an inflation pressure of 0 to 0.04MPa; compared with the current more common technical route of high-pressure environment, the cost is lower and the manufacturing is easier;

[0036] 2. The series of insulation parts of this utility model can be used for cabinet structure, which is the same as the existing conventional SF6 cabinet type;

[0037] 3. The multi-shielded solid insulation structure unique to this series of insulation components has higher reliability and better electrical performance;

[0038] 4. By setting the shape of the arc-shaped connector, the sharp corners of the insulating parts are reduced, reducing the occurrence of flashover;

[0039] 5. By setting the step hole, the connecting rod and the insulating member can be fixedly connected by a nut;

[0040] 6. By setting up high-voltage shielding, the tips generated by the mating parts can be shielded, and the high field strength can be evenly dispersed into the insulating material, reducing the field strength on the mating surface and along the surface, achieving solid insulation and higher reliability;

[0041] 7. By setting up a grounding shield, the entire matching part can be grounded; the power testing function can also be realized by connecting an external power testing device;

[0042] 8. By providing nuts, the insulating member can be fixed to the mounting plate by bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0044] Figure 1 This is a schematic diagram of the structure of the side expansion type insulating member of the utility model.

[0045] Figure 2 This is a schematic diagram of the structure of the side expansion type insulating component of the utility model after the shielding cover is installed.

[0046] In the above drawings, the meanings of the various marks are: 1-conductive rod, 2-insulating layer, 3-skirt, 4-groove, 5-junction shield, 6-arc connector, 7-step hole, 8-high voltage shield, 9-nut, 10-ground shield, 11-shielding cover, 12-semi-conductive layer, 13-insulating cover layer, 14-covering connection position. DETAILED DESCRIPTION

[0047] In order to make the purpose, technical solutions and advantages of the implementation methods of the utility model clearer, the technical solutions in the implementation methods of the utility model are clearly and completely described below. Obviously, the described implementation methods are only part of the implementation methods of the utility model, not all of the implementation methods.

[0048] Example 1

[0049] A side expansion type insulating member, such as Figure 1 As shown, it includes a conductive rod 1, an insulating layer 2 is provided on the outer sleeve of the conductive rod 1, a skirt 3 is provided on the upper part of the insulating layer 2, a groove 4 is provided on the insulating layer 2 of the skirt 3 facing the conductive rod 1, a junction shield 5 is provided below the groove 4, one end of the junction shield 5 is connected to the conductive rod 1, and an arc-shaped connecting member 6 is provided at the connection between the insulating member and the connecting rod.

[0050] By providing the junction shield 5 and the groove 4, the technical problem of discharge flashover caused by charge accumulation due to defects such as gaps and burrs in the three junction areas of the insulating component caused by the manufacturing process can be shielded.

[0051] Example 2

[0052] In this embodiment, as a preferred embodiment of the utility model, the only change on the basis of embodiment 1 is that the maximum width L of the groove 4 and the depth H1 of the groove 4 are obtained by electric field analysis calculation. By establishing a simulation model, the installation state is simulated; the model is imported into the simulation software, and the voltage is applied by the software to simulate the actual operation state; the software will calculate the electric field strength of each part, and the shape of the junction shield 5 is obtained by electric field analysis calculation. In the electric field analysis calculation, the surface electric field strength meets the theoretical surface field strength of 200kV lightning impulse <2.5kV / mm, and the junction shield 5 is a conductor or a semiconductor.

[0053] Example 3

[0054] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only change based on Example 2 is that the cross section of the arc-shaped connecting member 6 is semicircular.

[0055] By setting the shape of the arc-shaped connecting member 6, the sharp corners of the insulating member are reduced, thereby reducing the occurrence of flashover.

[0056] Example 4

[0057] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only change based on Example 3 is that a step hole 7 is provided on the arc-shaped connecting member 6.

[0058] By providing the stepped hole 7 , the connecting rod can be fixedly connected to the insulating member through the nut 9 .

[0059] Example 5

[0060] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 4 is that the length of the boundary shield 5 is 1.5 to 3.5 mm.

[0061] Example 6

[0062] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 5 is that the maximum width L of the groove 4 is 30-40 mm, and the depth H1 of the groove 4 is 20-40 mm.

[0063] By setting the size of the groove 4, it is possible to avoid air breakdown and flashover discharge caused by too short a distance under the rated voltage of lightning impulse.

[0064] Example 7

[0065] In this embodiment, as a preferred embodiment of the present utility model, Figure 1As shown, the only improvement based on Example 6 is that the distance H2 from the junction shield 5 on the conductive rod 1 to the groove 4 is 10-20 mm.

[0066] Example 8

[0067] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 7 is that the horizontal distance L2 from the boundary shield 5 to the edge of the insulating layer 2 is 20-30 mm.

[0068] Example 9

[0069] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 8 is that a high-voltage shield 8 is provided on the insulating layer 2 below the junction shield 5 , and one end of the high-voltage shield 8 is connected to the conductive rod 1 .

[0070] By providing the high-voltage shield 8, the sharp points generated by the mating parts can be shielded, and at the same time, the high field strength can be evenly dispersed into the insulating material, thereby reducing the field strength on the mating surface and along the surface, achieving solid insulation with higher reliability.

[0071] Example 10

[0072] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 9 is that the length of the high-voltage shield 8 is 1.5 to 3.5 mm.

[0073] Embodiment 11

[0074] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 10 is that a ground shield 10 is provided on the insulating layer 2 below the high-voltage shield 8 .

[0075] By providing the grounding shield 10, the entire fitting can be grounded; and the power testing function can also be realized by connecting an external power testing and power taking device.

[0076] Example 12

[0077] In this embodiment, as a preferred embodiment of the present utility model, Figure 1 As shown, the only improvement based on Example 11 is that a nut 9 is provided at the contact point between the insulating layer 2 and the mounting plate.

[0078] By providing the nut 9 , the insulating member can be fixed on the mounting plate by means of bolts.

[0079] Embodiment 13

[0080] In this embodiment, as a preferred embodiment of the present utility model, Figure 2 As shown, the only improvement on the basis of Example 12 is that the side-expanding insulating member is connected to a conductive bar or rod, and two adjacent switch cabinets are connected through the side-expanding insulating member, thereby realizing electrical connection between different switch cabinets, and when the side-expanding insulating member is connected to the conductive bar or rod, a shielding cover 11 is provided on the connection part, and the shielding cover 11 includes a semi-conductive layer 12 and an insulating cover layer 13, and the distance from the end of the semi-conductive layer 12 to the covering connection position 14 is not less than 5 mm.

[0081] By connecting the side expansion insulating piece to the conductive bar or rod, the connection between the accessories outside the cabinet and the mechanism inside the cabinet is achieved.

[0082] By providing the shielding cover 11, flashover caused by sharp points, burrs, steps, etc. caused by process problems can be shielded.

[0083] The above are the implementation methods listed in this embodiment, but this embodiment is not limited to the above optional implementation methods. Those skilled in the art can arbitrarily combine the above methods to obtain other various implementation methods. Anyone can derive other various forms of implementation methods under the inspiration of this embodiment. The above specific implementation methods should not be understood as limiting the scope of protection of this embodiment. The scope of protection of this embodiment shall be based on the definition in the claims, and the description can be used to interpret the claims.

Claims

1. A side expansion type insulating member, characterized in that: The invention comprises a conductive rod (1), wherein an insulating layer (2) is provided on the outer jacket of the conductive rod (1), a skirt (3) is provided on the upper part of the insulating layer (2), a groove (4) is provided on the insulating layer (2) of the skirt (3) facing the conductive rod (1), a junction shield (5) is provided below the groove (4), one end of the junction shield (5) is connected to the conductive rod (1), and an arc-shaped connecting piece (6) is provided at the connection between the insulating piece and the connecting rod.

2. A side-expanding insulating member according to claim 1, characterized in that: The cross section of the arc-shaped connecting piece (6) is semicircular.

3. The side-expanding insulating member according to claim 1, characterized in that: The arc-shaped connecting piece (6) is provided with a stepped hole (7).

4. The side-expanding insulating member according to claim 1, characterized in that: The length of the boundary shield (5) is 1.5 to 3.5 mm.

5. The side-expanding insulating member according to claim 1, characterized in that: The maximum width L of the groove (4) is 30 to 40 mm, and the depth H1 of the groove (4) is 20 to 40 mm.

6. The side-expanding insulating member according to claim 1, characterized in that: The distance H2 from the boundary shield (5) to the groove (4) on the conductive rod (1) is 10-20 mm.

7. The side-expanding insulating member according to claim 1, characterized in that: The horizontal distance L2 from the boundary shield (5) to the edge of the insulating layer (2) is 20-30 mm.

8. The side-expanding insulating member according to claim 1, characterized in that: A high-voltage shield (8) is provided on the insulating layer (2) below the boundary shield (5), and one end of the high-voltage shield (8) is connected to the conductive rod (1).

9. The side-expanding insulating member according to claim 8, characterized in that: The high voltage shield (8) has a length of 1.5 to 3.5 mm.

10. The side-expanding insulating member according to claim 8, characterized in that: A ground shield (10) is provided on the insulating layer (2) below the high voltage shield (8).