Annular inductor winding device with guide structure

By designing a guide structure in the annular inductive winding device, including electric rotating rollers, anti-slip grooves and fixed circular plates, the problems of complex operation and slow winding speed in the prior art are solved, and a more efficient magnet winding and coil winding effect is achieved.

CN222801588UActive Publication Date: 2025-04-25SHENZHEN SIBO MAGNETIC COMPONENTS CO LTD
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Patent Information

Application Number
CN202420956490.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-25
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing annular inductor winding device requires the rotating lever to be opened in order to place the magnet on the support wheel during use, which adds operating steps and affects the winding speed, making it inconvenient to use.

Method used

A ring inductor winding device with a guide structure is designed, including an electric rotating roller, an anti-slip groove, a fixed circular plate and a movable cylinder. Through these components, the uniform rotation of the magnet ring and the uniform winding of the coil are achieved to avoid the random movement of the magnet ring.

Benefits of technology

The operation steps are simplified, the speed and efficiency of magnet winding are improved, and the coil is evenly wound on the outer surface of the magnet ring, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an annular inductor winding device with a guide structure, which belongs to the field of inductor winding and comprises a winding structure, a vertical rod is mounted on the front end face of a rotating ring and on one side of an opening, and a wire hole is formed in the middle end of the vertical rod in a penetrating manner. In order to solve the problems that in normal use, the operation step of winding is increased, and the winding speed of the magnet is affected, one end of a coil is wound and limited along a magnet ring, a rotating ring is driven in a limited mode through a power area, and when a motor operates, the rotating rod is driven to rotate, so that the winding speed of the magnet is affected. A rotating shaft drives a rotating disc to rotate in an outer groove, a rotating ring rotates in a circle defined by a power area, a vertical rod pulls a coil to be wound on the outer surface of a magnet ring, the rotating disc drives the rotating ring to rotate, meanwhile, an electric rotating roller drives the magnet ring to rotate, and the coil is evenly wound on the outer surface of the magnet ring; and the winding of the coil is guided.
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Description

Technical Field

[0001] The utility model relates to the field of inductor winding, and more specifically to a ring-shaped inductor winding device with a guide structure. Background Art

[0002] Inductor is a component that can convert electric energy into magnetic energy and store it. It is an electronic component made of wire winding. It is listed as the most basic component on the circuit along with resistors and capacitors. It is the main component of the circuit. It is generally composed of a skeleton, winding, shielding cover, packaging material, magnetic core or iron core, etc. In the document with publication number CN218849272U, a ring-shaped inductor winding device is proposed, in which a magnetic body is placed between multiple support wheels, a rotating rod is fixed between a magnet and an iron rotating ring, and the upper surface of the driving wheel is kept in contact with the lower surface of the magnetic body, a wire is placed on a fixed shaft, and damping is maintained between the wire coil and the fixed shaft, and two motors rotate at the same time. When the wire increases the thickness of the magnetic body, the second motor descends, maintains the original driving speed, and increases the uniformity of rotation. In the use of the above-mentioned winding device, the rotating rod needs to be opened to place the magnet on the support wheel. In normal use, the operation steps of winding will be increased, which will affect the winding speed of the magnet and is inconvenient to use. Utility Model Content

[0003] The purpose of the utility model is to overcome the problem in the prior art that when the winding device is in use, a rotating rod needs to be opened to place the magnet on the supporting wheel. In normal use, the winding operation steps will be increased, which will affect the winding speed of the magnet. A toroidal inductor winding device with a guide structure is provided to solve the above shortcomings and facilitate use.

[0004] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is:

[0005] The utility model discloses a toroidal inductor winding device with a guide structure, comprising a winding structure, wherein the winding structure comprises a vertical plate and a moving mechanism installed on the front end surface of the vertical plate, a placing mechanism is installed on the top of the vertical plate, a bobbin is installed on the outer surface of the placing mechanism, a coil is wound on the outer surface of the bobbin, a bearing mechanism is installed on one side of the vertical plate, and a limiting mechanism is installed on the top of the bearing mechanism;

[0006] The moving mechanism comprises a rotating ring and an opening formed on the outer surface of the rotating ring. A vertical pole is installed on the front end surface of the rotating ring and on one side of the opening. A wiring hole is formed through the middle end of the vertical pole.

[0007] Preferably, an outer side of the rotating ring is provided with an outer groove, and a power zone is installed at the middle end of the vertical plate and inside the outer groove.

[0008] Preferably, the power zone includes a motor installed at the rear end of the vertical plate and a rotating shaft installed at the output end of the motor. The rotating shaft passes through one end of the vertical plate and is equipped with a turntable, and the turntable is movably installed inside the outer groove.

[0009] Preferably, the supporting mechanism includes a fixed circular plate A and a slot A opened on one side of the fixed circular plate A, a top slot is opened at the middle end of the fixed circular plate A, a cylinder is installed inside the top slot, a rotating slot A is opened at the top of the fixed circular plate A and on the outside of the top slot, an electric roller is movably installed inside the rotating slot A, and an anti-slip groove is opened on the outer surface of the electric roller.

[0010] Preferably, the limiting mechanism comprises a fixed circular plate B and a slot B provided on one side of the fixed circular plate B, a rotating groove B is provided at the bottom end of the fixed circular plate B, and a movable cylinder is movably installed inside the rotating groove B.

[0011] Preferably, the placement mechanism includes a top plate and an internally threaded movable rod movably mounted on one side of the top plate, and one end of the internally threaded movable rod is threadedly connected to a bolt body.

[0012] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] (1) The utility model is a toroidal inductor winding device with a guide structure. By means of an electric roller, an anti-skid groove and a fixed circular plate B, a magnet ring is sleeved on the outer surface of a cylinder. The bottom end of the magnet ring contacts the outer surface of the electric roller. When the cylinder contracts, the fixed circular plate B moves downward, and the movable cylinder contacts the top end of the magnet ring. When the electric roller rotates inside the rotating groove A, the anti-skid groove is used to increase the friction between the electric roller and the magnet ring, so that when the electric roller rotates, the magnet ring also rotates. The movable cylinder is rotated inside the rotating groove B to facilitate the rotation of the magnet ring. The fixed circular plate B and the fixed circular plate A are used to restrict the magnet ring to avoid the magnet ring from moving randomly when winding the magnet ring, thereby affecting the winding effect.

[0015] (2) The utility model is a toroidal inductor winding device with a guiding structure. Through the set turntable, wire hole and vertical pole, one end of the coil passes through the wire hole, and the other end of the coil is wound along the magnet ring to limit the position. The power zone drives the rotating ring to limit the position. When the motor is running, the turntable is driven to rotate inside the outer groove through the rotating shaft, so that the rotating ring rotates in the circle surrounded by the power zone, and the coil is pulled by the vertical pole to be wound on the outer surface of the magnet ring. When the turntable drives the rotating ring to rotate, the electric roller drives the magnet ring to rotate, so that the coil is evenly wound on the outer surface of the magnet ring, and the winding of the coil is guided, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 This is a structural diagram of the mobile mechanism of the utility model;

[0018] Figure 3 This is a structural diagram of the bearing mechanism of the utility model;

[0019] Figure 4 This is a structural diagram of the limiting mechanism of the utility model;

[0020] Figure 5 This is a structural diagram of the placement mechanism of the utility model.

[0021] In the figure: 1. winding structure; 11. vertical plate; 12. moving mechanism; 121. rotating ring; 122. outer groove; 123. vertical pole; 124. wire hole; 125. opening; 126. power zone; 1261. turntable; 1262. motor; 1263. rotating shaft; 13. bearing mechanism; 131. fixed circular plate A; 132. slot A; 133. rotating groove A; 134. electric roller; 135. top groove; 136. cylinder; 137. anti-skid groove; 14. limiting mechanism; 141. fixed circular plate B; 142. slot B; 143. rotating groove B; 144. movable cylinder; 15. placing mechanism; 151. top plate; 152. internal thread movable rod; 153. bolt body; 16. wire drum; 17. coil. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0024] Combination Figure 1 A toroidal inductor winding device with a guide structure includes a winding structure 1, the winding structure 1 includes a vertical plate 11 and a moving mechanism 12 installed on the front end surface of the vertical plate 11, a placing mechanism 15 is installed on the top of the vertical plate 11, a bobbin 16 is installed on the outer surface of the placing mechanism 15, a coil 17 is wound on the outer surface of the bobbin 16, a bearing mechanism 13 is installed on one side of the vertical plate 11, and a limiting mechanism 14 is installed on the top of the bearing mechanism 13.

[0025] The utility model is further described below in conjunction with embodiments.

[0026] Combination Figure 2-5 The moving mechanism 12 includes a swivel 121 and an opening 125 provided on the outer surface of the swivel 121, a vertical rod 123 is installed on the front end surface of the swivel 121 and on one side of the opening 125, a wire hole 124 is penetrated through the middle end of the vertical rod 123, an outer groove 122 is provided on the outer side of the swivel 121, a power area 126 is installed at the middle end of the vertical plate 11 and inside the outer groove 122, the power area 126 includes a motor 1262 installed at the rear end of the vertical plate 11 and a rotating shaft 1263 installed at the output end of the motor 1262, a rotating disk 1261 is installed at one end of the rotating shaft 1263 penetrating through the vertical plate 11, and the rotating disk 1261 is movably installed inside the outer groove 122, the bearing mechanism 13 includes a fixed circular plate A131 and a slot A132 provided on one side of the fixed circular plate A131, A top groove 135 is provided at the middle end of the fixed circular plate A131, and a cylinder 136 is installed inside the top groove 135. A rotation groove A133 is provided at the top of the fixed circular plate A131 and on the outside of the top groove 135. An electric roller 134 is movably installed inside the rotation groove A133, and an anti-slip groove 137 is provided on the outer surface of the electric roller 134. The limiting mechanism 14 includes a fixed circular plate B141 and a slot B142 provided on one side of the fixed circular plate B141. A rotation groove B143 is provided at the bottom end of the fixed circular plate B141, and a movable cylinder 144 is movably installed inside the rotation groove B143. The placement mechanism 15 includes a top plate 151 and an internally threaded movable rod 152 movably installed on one side of the top plate 151, and one end of the internally threaded movable rod 152 is threadedly connected to a bolt body 153.

[0027] In this embodiment, the rotating ring 121 with the opening 125 faces the side of the fixed circular plate A131, the bobbin 16 wound with the coil 17 is placed on the outer surface of the internal thread movable rod 152, and the threaded end of the bolt body 153 is threadedly connected to the inside of the internal thread movable rod 152 to limit the bobbin 16. The magnet ring extends into the inside of the opening 125, passes the magnet ring through the fixed circular plate B141, and the magnet ring is sleeved on one side of the slot B142 of the fixed circular plate B141. The iron ring rotates along the cylinder 136, so that the magnet ring is sleeved on the outer surface of the cylinder 136, and the bottom end of the magnet ring contacts the outer surface of the electric roller 134. When the cylinder 136 contracts, the fixed circular plate B141 moves downward, and the movable cylinder 144 contacts the top end of the magnet ring. When the electric roller 134 rotates inside the rotating groove A133, the anti-skid groove 137 is used to increase the friction between the electric roller 134 and the magnet ring, so that the electric roller 134 rotates. When the magnet ring is rotated, the magnet ring also rotates, and the movable cylinder 144 is rotated inside the rotating groove B143 to facilitate the rotation of the magnet ring. The fixed circular plate B141 and the fixed circular plate A131 are used to limit the magnet ring to avoid the magnet ring moving randomly when winding the magnet ring, thereby affecting the winding effect. One end of the coil 17 passes through the wire hole 124, and one end of the coil 17 is wound along the magnet ring to limit the position. The power area 126 drives the rotating ring 121 to limit the position. When the motor 1262 is in operation, the rotating disk 1261 is driven by the rotating shaft 1263 to rotate inside the outer groove 122, so that the rotating ring 121 rotates in the circle surrounded by the power area 126, and the coil 17 is pulled by the vertical rod 123 to be wound on the outer surface of the magnet ring. The rotating disk 1261 drives the rotating ring 121 to rotate while the electric roller 134 drives the magnet ring to rotate, so that the coil 17 is evenly wound on the outer surface of the magnet ring, and the winding of the coil 17 is guided for easy use.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A toroidal inductor winding device with a guide structure, comprising a winding structure (1), characterized in that: The winding structure (1) comprises a vertical plate (11) and a moving mechanism (12) installed on the front end surface of the vertical plate (11); a placing mechanism (15) is installed on the top of the vertical plate (11); a bobbin (16) is installed on the outer surface of the placing mechanism (15); a coil (17) is wound on the outer surface of the bobbin (16); a bearing mechanism (13) is installed on one side of the vertical plate (11); and a limiting mechanism (14) is installed on the top of the bearing mechanism (13); The moving mechanism (12) comprises a rotating ring (121) and an opening (125) formed on the outer surface of the rotating ring (121); a vertical rod (123) is installed on the front end surface of the rotating ring (121) and on one side of the opening (125); and a wire hole (124) is formed through the middle end of the vertical rod (123); The bearing mechanism (13) comprises a fixed circular plate A (131) and a slot A (132) provided on one side of the fixed circular plate A (131); a top slot (135) is provided at the middle end of the fixed circular plate A (131); a cylinder (136) is installed inside the top slot (135); a rotating slot A (133) is provided at the top end of the fixed circular plate A (131) and outside the top slot (135); an electric rotating roller (134) is movably installed inside the rotating slot A (133); and an anti-slip groove (137) is provided on the outer surface of the electric rotating roller (134).

2. The toroidal inductor winding device with a guide structure according to claim 1, characterized in that: An outer groove (122) is provided on the outer side of the rotating ring (121), and a power zone (126) is installed at the middle end of the vertical plate (11) and inside the outer groove (122).

3. The toroidal inductor winding device with a guide structure according to claim 2, characterized in that: The power zone (126) comprises a motor (1262) installed at the rear end of the vertical plate (11) and a rotating shaft (1263) installed at the output end of the motor (1262); a rotating disk (1261) is installed at one end of the rotating shaft (1263) that passes through the vertical plate (11), and the rotating disk (1261) is movably installed inside the outer groove (122).

4. The toroidal inductor winding device with a guide structure according to claim 1, characterized in that: The limiting mechanism (14) comprises a fixed circular plate B (141) and a slot B (142) provided on one side of the fixed circular plate B (141); a rotating groove B (143) is provided at the bottom end of the fixed circular plate B (141); a movable cylinder (144) is movably installed inside the rotating groove B (143).

5. The toroidal inductor winding device with a guide structure according to claim 1, characterized in that: The placement mechanism (15) comprises a top plate (151) and an internally threaded movable rod (152) movably mounted on one side of the top plate (151); one end of the internally threaded movable rod (152) is threadedly connected to a bolt body (153).

Citation Information

Patent Citations

  • A toroidal inductor winding device

    CN218849272U