Stacking and feeding collaborative operation system and method for cylindrical inductor winding

Abstract

The invention discloses a stacking and feeding collaborative operation system and method for cylindrical inductor winding, and relates to the field of inductor winding production, the stacking and feeding collaborative operation system comprises a collaborative feeding device, the collaborative feeding device comprises a collaborative feeding box, a jacking rod and a poke rod, and the top of the collaborative feeding box is provided with a stacking groove and a feeding groove in the height direction of the collaborative feeding box; a chute communicated with the stacking groove and the feeding groove is formed in the cooperative feeding box, the jacking rod is vertically arranged under the feeding groove and has the freedom degree of moving in the height direction of the cooperative feeding box, the middle of the poke rod is hinged to the cooperative feeding box, and a limiting rod is fixed to the top of the poke rod. When the jacking rod moves downwards, the cylindrical inductor in the chute falls onto the moving path of the jacking rod, the limiting rod supports the cylindrical inductor in the feeding groove, when the jacking rod moves upwards, the limiting rod moves out of the feeding groove, and stacking and feeding are integrated together. And the production efficiency of the cylindrical inductor is improved.

Description

Technical Field

[0001] This invention relates to the field of inductor winding production, specifically to a collaborative system and method for stacking and feeding cylindrical inductor windings. Background Technology

[0002] Cylindrical inductors, as core passive components in electronic circuits that realize functions such as electromagnetic induction, filtering, and energy storage, are widely used in consumer electronics, communication equipment, new energy vehicles, and industrial control. With the electronics industry moving towards miniaturization, high frequency, and integration, the market demand for cylindrical inductors continues to grow, and the requirements for automation, high precision, and high efficiency in their production and processing are becoming increasingly stringent. The winding process is the core link in cylindrical inductor manufacturing, and the stacking and loading of materials, as key preparatory processes before winding, directly determine the cycle time and product yield of the entire winding production line through their efficiency and stability. Currently, the stacking and loading of cylindrical inductors are handled at two separate stations. At the stacking station, the cylindrical inductors are piled into stacking boxes, which are then transported to the loading station. A lifting mechanism sequentially lifts the cylindrical inductors in the stacking boxes to ensure the loading position of the inductor winding remains constant. Once the cylindrical inductors in the stacking boxes have been loaded, the machine needs to be stopped, and the fully loaded stacking boxes at the stacking station are transported to the loading station for replacement. The stacking and loading processes cannot be coordinated, resulting in a lack of continuous inductor winding loading and low production efficiency, which needs to be improved. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a collaborative system and method for stacking and feeding cylindrical inductor windings, thereby addressing the deficiencies of the prior art.

[0004] The objective of this invention is achieved through the following technical solution: a collaborative feeding and stacking system for cylindrical inductor winding, comprising a collaborative feeding device and a feeding conveyor device. The collaborative feeding device includes a collaborative feeding box, a lifting rod, and a toggle rod. The top of the collaborative feeding box has a stacking groove and a feeding groove along its height. An inclined path is provided inside the collaborative feeding box, with both ends of the inclined path connecting the stacking groove and the feeding groove, respectively. The width of the feeding groove and the width of the inclined path are both equal to the diameter of the cylindrical inductor. The lifting rod is vertically positioned directly below the feeding groove and is slidably installed inside the collaborative feeding box. The lifting rod has the freedom to move along the height direction of the cooperating feeding box. The middle part of the actuating rod is hinged to the cooperating feeding box. The top of the actuating rod is fixed with a limit rod. The limit rod can deflect to block the cylindrical inductor from falling into the feeding trough. When the lifting rod moves downward, the cylindrical inductor in the inclined channel falls into the moving path of the lifting rod, and the limit rod supports the cylindrical inductor in the feeding trough. When the lifting rod moves upward, the limit rod moves out of the feeding trough, so that the lifting rod pushes a cylindrical inductor in the inclined channel into the feeding trough. The feeding conveying device is used to feed and convey the uppermost cylindrical inductor in the feeding trough.

[0005] Furthermore, the collaborative feeding box has a lifting groove below the feeding trough, the lifting groove and the inclined channel are connected to the feeding trough, the lifting rod is slidably adapted to the lifting groove, the collaborative feeding box has a 7-shaped groove, one end of the 7-shaped groove is connected to the feeding trough, the actuating rod is set in the 7-shaped groove, the rotating shaft is fixed in the 7-shaped groove, and the middle part of the actuating rod is rotatably sleeved on the rotating shaft.

[0006] Furthermore, the collaborative feeding box has a drive cavity below the lifting groove, the lifting groove is connected to the drive cavity, the drive cavity is provided with a drive disk, the axis of the drive disk is horizontally set, the drive disk is rotatably connected to the collaborative feeding box through the main shaft, the side wall of the collaborative feeding box is equipped with a motor, the output shaft of the motor is connected to the main shaft, the bottom of the lifting rod passes through the drive cavity and a drive block is fixed thereon, the drive block has a horizontal groove, the lifting shaft is slidably arranged in the horizontal groove, the drive disk has a cam fixed thereon, the lifting shaft is fixed on the cam, the lifting shaft is staggered with the main shaft, the drive disk has a cam groove around the cam, the cam groove has a deflection drive shaft slidably arranged in the cam groove, the 7-shaped groove is connected to the drive cavity, and the bottom of the toggle rod passes through the drive cavity and is connected to the deflection drive shaft.

[0007] Furthermore, the top of the lifting rod is provided with a wedge-shaped surface, the height of which gradually decreases along the direction away from the ramp, and the top surface of the limiting rod away from the actuating rod is provided with an arc-shaped surface.

[0008] Furthermore, the side wall of the collaborative feeding box is provided with a feeding channel, which is connected to the feeding trough. The uppermost cylindrical inductor in the feeding trough is fed through the feeding channel. The collaborative feeding box is provided with a detection chamber, which is connected to the feeding trough. A photoelectric sensor is installed in the detection chamber, which is used to detect whether there is a cylindrical inductor during the feeding process.

[0009] Furthermore, a baffle is provided on the top surface of the collaborative feeding box, which is used to block the feeding trough. An installation hole is provided on the top surface of the collaborative feeding box, and a spring is provided in the installation hole. The two ends of the spring are respectively connected to the baffle and the collaborative feeding box. When the spring is in the normal state, the baffle contacts the collaborative feeding box.

[0010] Furthermore, the feeding and conveying device includes an X-axis sliding seat, a crossbeam, a Y-axis sliding seat, a lifting seat, a rotating seat, and a negative pressure pipe. X-axis sliding seats are provided on both sides of the co-feeding box. Support columns are fixed on the X-axis sliding seats. Two support columns are connected to both ends of the crossbeam. The Y-axis sliding seat is slidably mounted on the crossbeam. A feeding cylinder is vertically mounted on the top of the Y-axis sliding seat. The telescopic shaft of the feeding cylinder moves through the Y-axis sliding seat and connects to the lifting seat. The rotating seat is rotatably mounted on the lifting seat. The rotation axis of the rotating shaft is horizontally positioned. The negative pressure pipe is mounted on the rotating seat.

[0011] Furthermore, each of the X-axis sliding seats is equipped with a fixed base, on which a first linear drive module is mounted. The X-axis sliding seat is mounted on the slide of the first linear drive module. A second linear drive module is mounted on the crossbeam. The Y-axis sliding seat is mounted on the slide of the second linear drive module. A feeding spindle is fixed to the side wall of the rotating seat. The feeding spindle is rotatably connected to a lifting seat. A feeding motor is mounted on the lifting seat. The output shaft of the feeding motor is driven by the feeding spindle.

[0012] Furthermore, the width of the material storage groove gradually decreases from top to bottom. The maximum width of the material storage groove is greater than the diameter of the cylindrical inductor but less than twice the diameter of the cylindrical inductor, and the minimum width of the material storage groove is equal to the diameter of the cylindrical inductor.

[0013] A method for coordinating the stacking and loading of cylindrical inductor windings, utilizing the aforementioned coordinating system for stacking and loading cylindrical inductor windings, includes the following steps:

[0014] S1. The cylindrical inductor is conveyed to the stacking trough via a conveyor belt;

[0015] S2. During feeding, the side wall of the lifting rod blocks the inclined channel, and the limit rod deflects to support the columnar inductor in the feeding trough.

[0016] S3. When the cylindrical inductor at the top of the feeding trough is fed to the winding station by the feeding conveyor, the lifting rod moves downward, causing a cylindrical inductor in the inclined chute to fall onto the lifting rod. Then the lifting rod lifts the cylindrical inductor upward, preventing the next cylindrical inductor in the inclined chute from moving. The lifting rod pushes the cylindrical inductor into the feeding trough. During this process, the limiting rod moves out of the feeding trough, allowing the cylindrical inductor on the lifting rod to be smoothly pushed into the feeding trough. Then the lifting rod resets downward, and at the same time the actuating rod drives the limiting rod to reset, so that the limiting rod supports the cylindrical inductor in the feeding trough.

[0017] S4. Repeat the feeding action of S3 to keep the feeding position of the feeding conveyor unchanged each time.

[0018] The beneficial effects of this invention are:

[0019] 1. Through the integrated design of the collaborative feeding box, the stacking and feeding processes are combined. Cylindrical inductors can be directly conveyed from the stacking slot to the feeding slot via an inclined conveyor, eliminating the need for intermediate transfer links. Simultaneously, the coordinated action of the lifting rod and the toggle rod allows for rapid replenishment of new inductors to the feeding position after each feeding, achieving a seamless connection between "stacking-replenishment-feeding." Even with continuous feeding from the stacking slot, the feeding process does not require machine downtime, completely eliminating production gaps caused by the separation of traditional workstations. This enables continuous operation of the feeding process in the winding production line, improving the efficiency of inductor winding production.

[0020] 2. By setting the wedge-shaped and arc-shaped surfaces, the lifting rod and the limiting rod can move to an interlaced state without interference. When the lifting rod lifts the cylindrical inductor into the feeding slot, before the lifting rod moves downward, the limiting rod deflects into the feeding slot. This allows the cylindrical inductor in the feeding slot to fall smoothly onto the arc-shaped surface of the limiting rod when the lifting rod moves downward, preventing the cylindrical inductor in the feeding slot from falling into the lifting slot and ensuring the stability of the feeding. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a collaborative stacking and feeding system for winding cylindrical inductors according to the present invention. Figure 1 ;

[0022] Figure 2 This is a schematic diagram of the internal structure of the collaborative feeding box in a collaborative operation system for stacking and feeding cylindrical inductor winding according to the present invention.

[0023] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0024] Figure 4 This is a schematic diagram of the structure of a collaborative stacking and feeding system for winding cylindrical inductors according to the present invention. Figure 2 ;

[0025] Figure 5 This is a schematic diagram of the structure of a collaborative stacking and feeding system for winding cylindrical inductors according to the present invention. Figure 3 ;

[0026] In the diagram, 1-cooperative feeding box, 2-lifting rod, 3-toggle rod, 4-stacking groove, 5-feeding groove, 6-inclined track, 7-limiting rod, 8-lifting groove, 9-7-shaped groove, 10-rotating shaft, 11-drive cavity, 12-drive disc, 14-motor, 15-drive block, 16-horizontal groove, 17-lifting shaft, 18-cam, 19-cam groove, 20-deflection drive shaft, 21-wedge surface, 22-arc surface, 23-feeding channel, 24-inspection 25-Measuring cavity, 26-Photoelectric sensor, 27-Baffle, 28-Mounting hole, 29-Spring, 30-X-axis sliding seat, 31-Y-axis sliding seat, 32-Lifting seat, 33-Rotating seat, 34-Negative pressure pipe, 35-Support column, 36-Feeding cylinder, 37-Fixed base, 38-First linear drive module, 39-Second linear drive module, 40-Feeding motor, 41-Small diameter arc groove, 42-Large diameter arc groove, 43-Inclined groove. Detailed Implementation

[0027] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0028] Example 1

[0029] like Figures 1 to 5As shown, a collaborative feeding and stacking system for cylindrical inductor winding includes a collaborative feeding device and a feeding conveyor. The collaborative feeding device includes a collaborative feeding box 1, a lifting rod 2, and a toggle rod 3. The top of the collaborative feeding box 1 has a stacking groove 4 and a feeding groove 5 along its height. The collaborative feeding box 1 has an inclined chute 6 inside, with both ends of the inclined chute 6 connecting the stacking groove 4 and the feeding groove 5, respectively. The width of the feeding groove 5 and the width of the inclined chute 6 are both equal to the diameter of the cylindrical inductor. The lifting rod 2 is vertically positioned directly below the feeding groove 5 and is slidably installed inside the collaborative feeding box 1. The lifting rod 2 has a [missing information - likely a function or feature] along [missing information - likely a direction or feature]. The collaborative feeding box 1 has a degree of freedom of movement in the height direction. The middle part of the actuating rod 3 is hinged to the collaborative feeding box 1. The top of the actuating rod 3 is fixed with a limit rod 7. The limit rod 7 can deflect to block the cylindrical inductor from falling into the feeding trough 5. When the lifting rod 2 moves downward, the cylindrical inductor in the inclined chute 6 falls into the moving path of the lifting rod 2, and the limit rod 7 supports the cylindrical inductor in the feeding trough 5. When the lifting rod 2 moves upward, the limit rod 7 moves out of the feeding trough 5, so that the lifting rod 2 pushes a cylindrical inductor in the inclined chute 6 into the feeding trough 5. The feeding conveying device is used to feed and convey the uppermost cylindrical inductor in the feeding trough 5. The cylindrical inductors are conveyed to the collaborative feeding box 1 via a conveyor belt, causing them to fall into the stacking trough 4. The stacking trough 4 stacks the cylindrical inductors. The lifting rod 2 performs a reciprocating linear motion. When the lifting rod 2 moves downwards, the cylindrical inductors in the stacking trough 4 fall onto the lifting rod 2 via the inclined chute 6. The lifting rod 2 moves upwards, simultaneously pushing the cylindrical inductors on the lifting rod 2 into the feeding trough 5 and blocking the cylindrical inductors in the inclined chute 6, ensuring that only one cylindrical inductor is lifted at a time. As the lifting rod 2 moves the cylindrical inductors upwards, the actuating rod 3 moves the limiting rod 7 out of the feeding trough 5, allowing the lifting rod 2 to smoothly... The cylindrical inductors on the lifting rod 2 are lifted into the feeding trough 5. Then, the actuating rod 3 drives the limiting rod 7 into the feeding trough 5, supporting all the cylindrical inductors above the lifting rod 2. The lifting rod 2 then moves downward to complete one feeding action. This feeding action is repeated until the feeding trough 5 is full of cylindrical inductors. The feeding conveyor clamps the top cylindrical inductor and transports it to the winding station. Each time the feeding conveyor transports a cylindrical inductor, the lifting rod 2 and the actuating rod 3 work together to complete one feeding action. This allows for the rapid replenishment of new inductors to the waiting position after each feeding, achieving a seamless connection between "stacking-replenishing-feeding". Even if the stacking trough 4 continues to feed, the feeding process does not require machine downtime, completely eliminating the production gaps caused by the separation of traditional workstations. This enables continuous operation of the feeding link in the winding production line, improving the efficiency of inductor winding production.

[0030] Example 2

[0031] Based on Example 1, such as Figure 1 and Figure 2As shown, a lifting groove 8 is provided below the feeding trough 5 in the collaborative feeding box 1. The lifting groove 8 and the inclined rail 6 are connected to the feeding trough 5. The lifting rod 2 is slidably adapted to the lifting groove 8. A 7-shaped groove 9 is provided in the collaborative feeding box 1. One end of the 7-shaped groove 9 is connected to the feeding trough 5. The actuating rod 3 is set in the 7-shaped groove 9. A rotating shaft 10 is fixed in the 7-shaped groove 9. The middle part of the actuating rod 3 is rotatably sleeved on the rotating shaft 10. A drive cavity 11 is provided below the lifting groove 8 in the collaborative feeding box 1. The lifting groove 8 is connected to the drive cavity 11. A drive disk 12 is provided in the drive cavity 11. The axis of the drive disk 12 is horizontally set. The drive disk 12 is rotatably connected to the collaborative feeding box 1 through the main shaft. A motor 14 is installed on the side wall of the collaborative feeding box 1. The output shaft of the motor 14 is connected to the main shaft. The bottom of the lifting rod 2 is inserted into the drive cavity 11 and a drive block 15 is fixed therein. A horizontal groove 16 is provided on the drive block 15, and a lifting shaft 17 is slidably arranged in the horizontal groove 16. A cam 18 is fixed on the drive disk 12, and the lifting shaft 17 is fixed on the cam 18. The lifting shaft 17 is staggered with the main shaft. A cam groove 19 is provided on the drive disk 12 around the cam 18, and a deflection drive shaft 20 is slidably arranged in the cam groove 19. A 7-shaped groove 9 connects to the drive cavity 11. The bottom of the toggle rod 3 is inserted into the drive cavity 11 and connected to the deflection drive shaft 20. The cam groove 19 includes a small-diameter arc groove 41 and a large-diameter arc groove 42. The large-diameter arc groove 42 and the small-diameter arc groove 41 are concentrically arranged. Both ends of the small-diameter arc groove 41 are connected to the two ends of the large-diameter arc groove 42 through inclined grooves 43. Machine 14 drives drive disc 12 and its cam 18 to rotate. Cam 18 drives lifting shaft 17 to rotate. Lifting shaft 17 converts rotational degree of freedom into vertical movement degree of freedom of lifting rod 2 and vertical movement degree of freedom of lifting shaft 17 in horizontal groove 16, thereby causing lifting shaft 17 to drive lifting rod 2 to reciprocate up and down. At the same time, deflection drive shaft 20 will circulate in cam groove 19. Since the diameters of small-diameter arc groove 41 and large-diameter arc groove 42 are different, drive disc 12 will drive actuation rod 3 to deflect around rotating shaft 10, causing actuation rod 3 to drive limit rod 7 to reciprocate. When lifting rod 2 moves downward, deflection drive shaft 20 moves in large-diameter arc groove 42. At this time, limit rod 7 inserts into loading groove 5 to support cylindrical inductor. Cylindrical inductor in inclined chute 6 falls into The lifting rod 2 moves upward, blocking the next cylindrical inductor in the inclined chute 6 from falling into the lifting groove 8. At this time, the deflection drive shaft 20 moves from the large-diameter arc groove 42 to the small-diameter arc groove 41, causing the actuating rod 3 to drive the limiting rod 7 back into the 7-shaped groove 9, so that the cylindrical inductor in the loading groove 5 overlaps with the cylindrical inductor on the lifting rod 2, and the lifting rod 2 pushes the cylindrical inductor into the loading groove 5. At this time, the deflection drive shaft 20 moves from the small-diameter arc groove 42 to the large-diameter arc groove 42, causing the limiting rod 7 to deflect back into the loading groove 5, so that the limiting rod 7 supports the cylindrical inductor in the loading groove 5. At the same time, the lifting rod 2 moves downward to reset, so that the drive disk 12 rotates one revolution to complete one loading action. Initially, the drive disk 12 rotates continuously.The feeding trough 5 is filled with cylindrical inductors. Then, each feeding operation by the feeding conveyor causes the drive disc 12 to rotate once, completing the feeding action.

[0032] Example 3

[0033] Based on Example 2, such as Figures 1 to 3 As shown, the top of the lifting rod 2 is provided with a wedge-shaped surface 21, and the height of the wedge-shaped surface 21 gradually decreases along the direction away from the inclined rail 6. The top surface of the limiting rod 7 away from the actuating rod 3 is provided with an arc-shaped surface 22. Through the setting of the wedge-shaped surface 21 and the arc-shaped surface 22, the lifting rod 2 and the limiting rod 7 can move to an intersecting state without interference. When the lifting rod 2 lifts the cylindrical inductor into the feeding trough 5, before the lifting rod 2 moves downward, the limiting rod 7 first deflects into the feeding trough 5, so that when the lifting rod 2 moves downward, the cylindrical inductor in the feeding trough 5 can fall smoothly into the feeding trough 5. On the arc-shaped surface 22 of the limiting rod 7, the cylindrical inductor in the feeding groove is prevented from falling into the lifting groove 8, ensuring the stability of feeding. When the deflection drive shaft 20 is in the small-diameter arc-shaped groove 41 and the large-diameter arc-shaped groove 42, the deflection state of the toggle rod 3 remains unchanged. That is, when the deflection drive shaft 20 moves in the small-diameter arc-shaped groove 41, the limiting rod 7 is located in the 7-shaped groove 9. During this time, the lifting rod 2 pushes a cylindrical inductor upward. When the deflection drive shaft 20 is located in the large-diameter arc-shaped groove 42, the limiting rod 7 extends into the feeding groove 5 to maintain support for the cylindrical inductor.

[0034] Example 4

[0035] Based on Embodiment 3, the width of the stacking trough 4 gradually decreases from top to bottom. The maximum width of the stacking trough 4 is greater than the diameter of the cylindrical inductor but less than twice the diameter of the cylindrical inductor. The minimum width of the stacking trough 4 is equal to the diameter of the cylindrical inductor. A conveyor belt is provided at one end of the stacking trough 4 in the collaborative feeding box. Limiting plates are provided at both ends of the length of the stacking trough 4. The limiting plates are fixed inside the collaborative feeding box 1. Two limiting conveying plates are fixed on the conveyor frame of the conveyor belt, and a conveying space is formed between the two limiting conveying plates. The cylindrical inductor is conveyed between the two limiting plates by the conveyor belt. The cylindrical inductor behind pushes the cylindrical inductor in front to move, so that the cylindrical inductor can move smoothly into the stacking trough 4. The large size of the stacking trough 4 receives the cylindrical inductor, which can avoid the influence of error to a certain extent, so that the cylindrical inductor can fall smoothly into the stacking trough 4. The cylindrical inductor is finely adjusted by the gradual size of the stacking trough 4, so that the cylindrical inductor can smoothly enter the inclined chute 6 to complete the position adjustment, realizing the collaborative operation of automatic stacking and automatic feeding.

[0036] Example 5

[0037] Based on Example 4, such as Figure 1As shown, the side wall of the collaborative feeding box 1 is provided with a feeding channel 23, which is connected to the feeding trough 5. The uppermost cylindrical inductor in the feeding trough 5 is fed through the feeding channel 23. The collaborative feeding box 1 is provided with a detection chamber 24, which is connected to the feeding trough 5. A photoelectric sensor 25 is installed in the detection chamber 24. The photoelectric sensor 25 is used to detect whether there is a cylindrical inductor during the feeding process. The photoelectric sensor 25 determines whether the feeding in the feeding trough 5 is complete. When the photoelectric sensor 25 detects the cylindrical inductor, it indicates that the feeding trough 5 is full of cylindrical inductors. After that, the collaborative feeding device performs a lifting feeding operation every time it feeds.

[0038] Example 6

[0039] Based on Example 5, such as Figures 1 to 3 As shown, a baffle 26 is provided on the top surface of the collaborative feeding box 1. The baffle 26 is used to cover the feeding trough 5. An installation hole 27 is opened on the top surface of the collaborative feeding box 1. A spring 28 is installed in the installation hole 27. The two ends of the spring 28 are connected to the baffle 26 and the collaborative feeding box 1 respectively. When the spring 28 is in the normal state, the baffle 26 contacts the collaborative feeding box 1. When the photoelectric sensor 25 is damaged, the lifting rod 2 continues to lift. When the feeding trough 5 is full of cylindrical inductors, a feeding operation will be performed. At this time, the cylindrical inductors will squeeze the baffle 26 to move upward. The baffle 26 stretches the spring 28 to move upward, so that the cylindrical inductors can be smoothly removed from the feeding trough 5, ensuring that the inductors are not damaged. The staff can judge the status of the photoelectric sensor 25 by the status of the baffle 26, which facilitates timely maintenance.

[0040] Example 7

[0041] Based on Example 6, such as Figure 1 , Figure 4 and Figure 5As shown, the feeding and conveying device includes an X-axis sliding seat 29, a crossbeam 30, a Y-axis sliding seat 31, a lifting seat 32, a rotating seat 33, and a negative pressure pipe 34. X-axis sliding seats 29 are provided on both sides of the feeding box 1, and support columns 35 are fixed on the X-axis sliding seats 29. Two support columns 35 are connected to both ends of the crossbeam 30. The Y-axis sliding seat 31 is slidably mounted on the crossbeam 30. A feeding cylinder 36 is vertically mounted on the top of the Y-axis sliding seat 31. The telescopic shaft of the feeding cylinder 36 moves through the Y-axis sliding seat 31 and connects to the lifting seat 32. The rotating seat 33 is rotatably mounted on the crossbeam 30. On the lifting seat 32, the rotation axis of the rotating shaft 33 is horizontally set. The negative pressure pipe 34 is installed on the rotating seat 33. Each X-axis sliding seat 29 is equipped with a fixed base 37. A first linear drive module 38 is installed on the fixed base 37. The X-axis sliding seat 29 is installed on the slide of the first linear drive module 38. A second linear drive module 39 is installed on the crossbeam 30. The Y-axis sliding seat 31 is installed on the slide of the second linear drive module 39. A feeding spindle is fixed to the side wall of the rotating seat 33. The feeding spindle is rotatably connected to the lifting seat 32. The lifting seat 32 is equipped with... A feeding motor 40 is provided, and its output shaft is connected to the feeding main shaft. The first linear drive module 38 drives the X-axis sliding seat 29 to move, giving the negative pressure tube 34 a degree of freedom to move along the X-axis. The second linear drive module 39 drives the Y-axis sliding seat 31 to move, giving the negative pressure tube 34 a degree of freedom to move along the Y-axis. The feeding cylinder 36 drives the lifting seat 32 to move up and down, giving the negative pressure tube 34 a degree of freedom to move along the Z-axis. Thus, the negative pressure tube 34 can move along the X, Y, and Z directions in the spatial coordinate system, allowing the winding device to be positioned... The equipment is arranged within the conveying range of the feeding and conveying device. Initially, the negative pressure pipe 34 faces the feeding channel 23. The negative pressure pipe 34 is connected to the negative pressure pump through the negative pressure hose, so that the negative pressure pipe 34 enters the feeding trough 5 through the feeding channel 23. The uppermost cylindrical inductor is attracted by the negative pressure, and then the cylindrical inductor is moved out and conveyed to the winding station. During the conveying process, the feeding motor 40 drives the feeding main shaft to rotate, so that the rotating seat 33 drives the negative pressure pipe 34 to rotate downward by 90°, so that the axis of the cylindrical inductor is set vertically, which can feed the cylindrical inductor onto the winding equipment.

[0042] Example 8

[0043] Based on Embodiment 7, a method for coordinating the stacking and loading of cylindrical inductor windings, utilizing the aforementioned coordinating stacking and loading system for cylindrical inductor windings, includes the following steps:

[0044] S1. The cylindrical inductor is conveyed to the stacking trough 4 by the conveyor belt;

[0045] S2. During feeding, the side wall of the lifting rod 2 blocks the inclined channel 6, and the limiting rod 7 deflects into the feeding trough 5 to support the columnar inductor.

[0046] S3. When the cylindrical inductor at the top of the feeding trough 5 is fed to the winding station by the feeding conveyor, the lifting rod 2 moves downward, causing a cylindrical inductor in the inclined chute 6 to fall onto the lifting rod 2. Then the lifting rod 2 lifts the cylindrical inductor upward, preventing the next cylindrical inductor in the inclined chute 6 from moving. The lifting rod 2 pushes the cylindrical inductor into the feeding trough 5. During this process, the limiting rod 7 moves out of the feeding trough 5, so that the cylindrical inductor on the lifting rod 2 can be smoothly pushed into the feeding trough 5. Then the lifting rod 2 resets downward, and at the same time the actuating rod 3 drives the limiting rod 7 to reset, so that the limiting rod 7 supports the cylindrical inductor in the feeding trough 5.

[0047] S4. Repeat the feeding action of S3 to keep the feeding position of the feeding conveyor unchanged each time.

Claims

1. A collaborative system for stacking and feeding cylindrical inductor windings, characterized in that, The system includes a collaborative feeding device and a feeding conveyor. The collaborative feeding device includes a collaborative feeding box (1), a lifting rod (2), and a toggle rod (3). The top of the collaborative feeding box (1) has a material stacking groove (4) and a feeding groove (5) along its height direction. The collaborative feeding box (1) has an inclined rail (6) inside. The two ends of the inclined rail (6) are connected to the material stacking groove (4) and the feeding groove (5), respectively. The width of the feeding groove (5) and the width of the inclined rail (6) are both equal to the diameter of the cylindrical inductor. The lifting rod (2) is vertically set directly below the feeding groove (5). The lifting rod (2) is slidably installed inside the collaborative feeding box (1). The lifting rod (2) has the ability to move along the height direction of the collaborative feeding box (1). The actuating rod (3) is hinged to the cooperating feeding box (1) in the middle. The top of the actuating rod (3) is fixed with a limiting rod (7). The limiting rod (7) can deflect to block the cylindrical inductor from falling into the feeding trough (5). When the lifting rod (2) moves downward, the cylindrical inductor in the inclined rail (6) falls into the moving path of the lifting rod (2). The limiting rod (7) supports the cylindrical inductor in the feeding trough (5). When the lifting rod (2) moves upward, the limiting rod (7) moves out of the feeding trough (5), so that the lifting rod (2) pushes a cylindrical inductor in the inclined rail (6) into the feeding trough (5). The feeding conveying device is used to feed and convey the uppermost cylindrical inductor in the feeding trough (5).

2. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 1, characterized in that, The collaborative feeding box (1) has a lifting groove (8) below the feeding trough (5). The lifting groove (8) and the inclined rail (6) are connected to the feeding trough (5). The lifting rod (2) is slidably adapted to the lifting groove (8). The collaborative feeding box (1) has a 7-shaped groove (9). One end of the 7-shaped groove (9) is connected to the feeding trough (5). The actuating rod (3) is set in the 7-shaped groove (9). A rotating shaft (10) is fixed in the 7-shaped groove (9). The middle part of the actuating rod (3) is rotated and sleeved on the rotating shaft (10).

3. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 2, characterized in that, The collaborative feeding box (1) has a drive cavity (11) below the lifting groove (8), the lifting groove (8) is connected to the drive cavity (11), and a drive disk (12) is provided in the drive cavity (11). The axis of the drive disk (12) is horizontally set, and the drive disk (12) is rotatably connected to the collaborative feeding box (1) through the main shaft. A motor (14) is installed on the side wall of the collaborative feeding box (1), and the output shaft of the motor (14) is connected to the main shaft. The bottom of the lifting rod (2) passes through the drive cavity (11) and a drive block (15) is fixed thereon. A horizontal groove (16) is provided, and a lifting shaft (17) is slidably arranged in the horizontal groove (16). A cam (18) is fixed on the drive disk (12), and the lifting shaft (17) is fixed on the cam (18). The lifting shaft (17) is intersected with the main shaft. A cam groove (19) is provided on the drive disk (12) around the cam (18). A deflection drive shaft (20) is slidably arranged in the cam groove (19). The 7-shaped groove (9) is connected to the drive cavity (11). The bottom of the toggle rod (3) passes into the drive cavity (11) and connects to the deflection drive shaft (20).

4. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 3, characterized in that, The top of the lifting rod (2) is provided with a wedge-shaped surface (21), the height of the wedge-shaped surface (21) gradually decreases in the direction away from the ramp (6), and the top surface of the limiting rod (7) away from the actuating rod (3) is provided with an arc-shaped surface (22).

5. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 1, characterized in that, The side wall of the collaborative feeding box (1) is provided with a feeding channel (23), which is connected to the feeding trough (5). The uppermost cylindrical inductor in the feeding trough (5) is fed through the feeding channel (23). The collaborative feeding box (1) is provided with a detection chamber (24), which is connected to the feeding trough (5). A photoelectric sensor (25) is installed in the detection chamber (24). The photoelectric sensor (25) is used to detect whether there is a cylindrical inductor during feeding.

6. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 5, characterized in that, The top surface of the collaborative feeding box (1) is provided with a baffle (26), which is used to cover the feeding trough (5). The top surface of the collaborative feeding box (1) is provided with an installation hole (27), and a spring (28) is provided in the installation hole (27). The two ends of the spring (28) are respectively connected to the baffle (26) and the collaborative feeding box (1). When the spring (28) is in the normal state, the baffle (26) contacts the collaborative feeding box (1).

7. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 1, characterized in that, The feeding and conveying device includes an X-axis sliding seat (29), a crossbeam (30), a Y-axis sliding seat (31), a lifting seat (32), a rotating seat (33), and a negative pressure pipe (34). X-axis sliding seats (29) are provided on both sides of the collaborative feeding box (1). Support columns (35) are fixed on the X-axis sliding seat (29). Two support columns (35) are connected to both ends of the crossbeam (30). The Y-axis sliding seat (31) is slidably installed on the crossbeam (30). A feeding cylinder (36) is vertically installed on the top of the Y-axis sliding seat (31). The telescopic shaft of the feeding cylinder (36) moves through the Y-axis sliding seat (31) and connects to the lifting seat (32). The rotating seat (33) is rotatably installed on the lifting seat (32). The rotation axis of the rotating seat (33) is set horizontally. The negative pressure pipe (34) is installed on the rotating seat (33).

8. The material stacking and feeding collaborative operation system for cylindrical inductor winding according to claim 7, characterized in that, Each of the X-axis sliding seats (29) is equipped with a fixed base (37), on which a first linear drive module (38) is mounted. The X-axis sliding seats (29) are mounted on the slide of the first linear drive module (38). A second linear drive module (39) is mounted on the crossbeam (30). The Y-axis sliding seat (31) is mounted on the slide of the second linear drive module (39). A feeding spindle is fixed to the side wall of the rotating seat (33). The feeding spindle is rotatably connected to the lifting seat (32). A feeding motor (40) is mounted on the lifting seat (32). The output shaft of the feeding motor (40) is connected to the feeding spindle.

9. A collaborative system for stacking and feeding cylindrical inductor windings according to claim 1, characterized in that, The width of the material groove (4) gradually decreases from top to bottom. The maximum width of the material groove (4) is greater than the diameter of the cylindrical inductor and less than twice the diameter of the cylindrical inductor. The minimum width of the material groove (4) is equal to the diameter of the cylindrical inductor.

10. A method for coordinating the stacking and loading of cylindrical inductor windings, utilizing the coordinating stacking and loading system for cylindrical inductor windings as described in claim 1, characterized in that... Includes the following steps: S1, the cylindrical inductor is conveyed to the stacking trough (4) by the conveyor belt; S2. When feeding, the side wall of the lifting rod (2) blocks the inclined channel (6), and the limiting rod (7) deflects to the support column inductor in the feeding trough (5); S3. When the cylindrical inductor at the top of the feeding trough (5) is fed to the winding station by the feeding conveyor, the lifting rod (2) moves downward, causing a cylindrical inductor in the inclined chute (6) to fall onto the lifting rod (2). Then the lifting rod (2) lifts the cylindrical inductor upward, preventing the next cylindrical inductor in the inclined chute (6) from moving. The lifting rod (2) pushes the cylindrical inductor into the feeding trough (5). During this process, the limiting rod (7) moves out of the feeding trough (5), so that the cylindrical inductor on the lifting rod (2) can be smoothly pushed into the feeding trough (5). Then the lifting rod (2) resets downward, and at the same time the actuating rod (3) drives the limiting rod (7) to reset, so that the limiting rod (7) supports the cylindrical inductor in the feeding trough (5). S4. Repeat the feeding action of S3 to keep the feeding position of the feeding conveyor unchanged each time.

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