Automatic diaphragm mounting mechanism for earphone

Abstract

The automatic diaphragm mounting mechanism comprises a base and a portal frame, the base is provided with a first conveying device and a second conveying device, the first conveying device is provided with a material sheet seat and adjusts the relative position of the first conveying device, the material sheet seat is used for placing material sheets, and the portal frame is used for placing the material sheets. The second conveying device is detachably provided with an earphone jig and used for adjusting the relative position of the earphone jig, the portal frame is erected on the base, and the portal frame is provided with a transversely-moving material piece clamping device and a transversely-moving membrane clamping device. The material sheet clamping device is used for clamping material sheets from the material sheet stacking seat of the base to the material sheet seat or clamping waste material sheets from the material sheet seat to the discharging seat; the diaphragm clamping device is used for clamping a diaphragm and installing the diaphragm in a sound outlet hole of the earphone. The diaphragm clamping device can sequentially clamp the diaphragms and install the diaphragms on the sound outlet hole of the earphone (directly pasted), and after the diaphragms on the material sheets are clamped, the material sheets are clamped to the blanking seat through the material sheet clamping device.

Description

Technical Field

[0001] The utility model relates to the field of earphone manufacturing equipment, in particular to an automatic diaphragm mounting mechanism for earphones. Background Art

[0002] In headphone production, a diaphragm is typically placed at the sound outlet to achieve desired effects (such as dust and water resistance). However, in actual installation, the diaphragm is relatively small, approximately a 1.5mm diameter circular piece (especially for in-ear headphones). This results in poor manual installation precision and significant visual fatigue, resulting in low installation efficiency and a significant impact on production accuracy. This is especially true for headphones with unusual structures, which present significant installation challenges. Utility Model Content

[0003] The main purpose of the utility model is to propose an automatic diaphragm installation mechanism for headphones, aiming to design an automated diaphragm attachment mechanism, thereby achieving rapid installation of the diaphragm and effectively ensuring the installation efficiency of the diaphragm.

[0004] To achieve the above-mentioned purpose, the present invention provides an automatic diaphragm installation mechanism for earphones, comprising:

[0005] A base, wherein the base is provided with a first conveying device and a second conveying device, wherein the first conveying device is provided with a sheet seat and its relative position is adjusted, wherein the sheet seat is used to place the sheet, and the second conveying device is detachably mounted with an earphone fixture and is used to adjust its relative position;

[0006] A gantry frame is mounted on the base. The gantry frame is provided with a laterally movable sheet clamping device and a laterally movable film clamping device. The sheet clamping device is used to clamp sheets from the sheet stacking seat of the base to the sheet seat or to clamp waste sheets from the sheet seat to the unloading seat.

[0007] The diaphragm clamping device is used to clamp the diaphragm and install it on the sound outlet of the earphone.

[0008] In the actual design, the material sheet is provided with diaphragms arranged vertically and horizontally, wherein the diaphragms are provided with a glue layer at a position away from the upper wall. Therefore, when the earphone jig is placed with multiple shells, the second conveying device moves to the end, thereby placing the earphone jig on the second conveying device;

[0009] At the same time, the sheet clamping device clamps the sheet from the sheet stacking seat to the sheet seat and fixes it. Then the diaphragm clamping device can clamp the diaphragms in turn and install them on the sound outlet of the earphone (directly stick them). When the diaphragms on the sheet are clamped, they are clamped to the unloading seat by the sheet clamping device.

[0010] The installation of the earphone shell can be done by manual loading or by robotic loading;

[0011] It has a simple structure and stable operation. For products with smaller diameters, it can effectively improve the installation efficiency of the diaphragm and achieve higher accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional diagram of the utility model Figure 1 ;

[0013] Figure 2 This is a three-dimensional diagram of the utility model Figure 2 ;

[0014] Figure 3 This is a side view of the utility model;

[0015] Figure 4 This is a schematic diagram of the cooperation between the film clamping device and the second conveying device;

[0016] Figure 5 This is a schematic diagram of the headphone product.

[0017] In the figure, 1 is the base, 11 is the first conveying device, 12 is the second conveying device, 2 is the material clamping device, 21 is the first lateral moving device, 22 is the first vertical moving device, 23 is the first suction cup, 3 is the diaphragm clamping device, 31 is the second lateral moving device, 32 is the second vertical moving device, 33 is the second suction cup, 4 is the gantry, 5 is the jig, 51 is the positioning area, 6 is the flipping device, 61 is the positioning clamp, 7 is the visual inspection device, 100 is the material, 101 is the material seat, 102 is the material stacking seat, 103 is the unloading seat, 200 is the earphone shell, 201 is the sound outlet, and 300 is the diaphragm. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0020] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0021] like Figures 1 to 4 As shown, an automatic diaphragm installation mechanism for earphones, comprising:

[0022] The base 1 is provided with a first conveying device 11 and a second conveying device 12. The first conveying device 11 is provided with a sheet seat 101 and its relative position is adjusted. The sheet seat 101 is used to place the sheet. The second conveying device 12 is detachably mounted with an earphone fixture 5 and is used to adjust its relative position.

[0023] The gantry 4 is provided on the base 1 and is provided with a laterally movable sheet clamping device 2 and a laterally movable film clamping device 3. The sheet clamping device 2 is used to clamp sheets from the sheet stacking seat 102 of the base 1 to the sheet seat 101 or to clamp waste sheets from the sheet seat 101 to the unloading seat 103.

[0024] The diaphragm clamping device 3 is used to clamp the diaphragm and install it on the sound outlet 201 of the earphone.

[0025] In the actual design, the sheet is provided with diaphragms arranged vertically and horizontally, wherein the diaphragms are provided with a glue layer at a position away from the upper wall. Therefore, when the earphone jig 5 is placed with multiple shells, the second conveying device 12 moves to the end, thereby placing the earphone jig 5 on the second conveying device 12;

[0026] At the same time, the sheet clamping device 2 clamps the sheet from the sheet stacking seat to the sheet seat 101 and fixes it. Then the diaphragm clamping device 3 can clamp the diaphragms in turn and install them on the sound outlet 201 of the earphone (directly stick them). When the diaphragms on the sheet are clamped, they are clamped to the unloading seat 103 by the sheet clamping device 2.

[0027] The earphone housing 200 can be installed by manual loading or by a robot.

[0028] It has a simple structure and stable operation. For products with smaller diameters, it can effectively improve the installation efficiency of the diaphragm and achieve higher accuracy.

[0029] Specifically, the sheet clamping device 2 is arranged on the front wall of the gantry 4, and the film clamping device 3 is arranged on the rear wall of the gantry 4, thereby realizing the staggered movement of the sheet clamping device 2 and the film clamping device 3, making the mechanism more streamlined.

[0030] Furthermore, two second conveying devices 12 are provided and spaced apart on both sides of the first conveying device 11 , and correspondingly, two groups of film clamping devices 3 are provided, thereby effectively improving installation efficiency.

[0031] In the embodiment of the present utility model, the first conveying device 11 and the second conveying device 12 have the same structure, including a longitudinal guide rail arranged along the length direction of the base 1, a longitudinal slider slidably installed on the longitudinal guide rail, and a longitudinal screw pair for driving the longitudinal slider, wherein the material clamping device 2 and the membrane clamping device 3 are respectively moved laterally, and cooperate with each other through the longitudinal movement of the conveying device, thereby realizing the function of staggered clamping and staggered placement of the membrane, streamlining the mechanism coordination, of course, the existing three-axis movable frame structure can also be adopted, but this structure is more complicated.

[0032] Specifically, the sheet clamping device 2 includes a first lateral moving device 21, a first vertical moving device 22 provided on the first lateral moving device 21, and a first suction cup 23 provided on the first vertical moving device 22;

[0033] The film clamping device 3 includes a second transverse moving device 31 , a second vertical moving device 32 provided on the second transverse moving device 31 , and a second suction cup 33 provided on the second vertical moving device 32 .

[0034] In this embodiment of the present invention, the jig 5 is provided with two sets of positioning areas 51 symmetrically arranged about an axis. The earphone housing 200 is mounted on the positioning areas 51. Correspondingly, two second suction cups 33 are spaced apart and positioned opposite the positioning areas 51. That is, the spacing between the diaphragms is aligned with the two second suction cups 33, allowing for simultaneous gripping and installation of two diaphragms, further improving production efficiency.

[0035] Furthermore, the first lateral movement device 21 and the second lateral movement device 31 have the same structure, including a lateral guide rail provided on the gantry 4, a lateral slider slidably mounted on the lateral guide rail, and a lateral screw pair for driving the lateral slider. Of course, existing structures can also be used to achieve lateral movement, such as a telescopic device or a pulley.

[0036] In the embodiment of the present invention, the first vertical moving device 22 and the second vertical moving device 32 have the same structure, including a telescopic device and a supporting plate provided on the telescopic device, and the first suction cup 23 or the second suction cup 33 is mounted on the supporting plate. Due to their small size and weight, they can be directly driven by a telescopic motor or a telescopic cylinder.

[0037] Specifically, the first suction cup 23 and the second suction cup 33 are vacuum suction cups.

[0038] In an embodiment of the present invention, the gantry 4 is arranged in the middle of the first conveying device 11, and the middle of the second conveying device extends from the gantry 4 toward both ends, thereby realizing loading of the earphone shell at both ends.

[0039] In this embodiment of the present invention, the sheet holder 101 is provided with a turning device 6, which is equipped with a positioning clamp 61 that can secure the end of the sheet. The gantry 4 is also provided with a visual inspection device 7. The visual inspection device 7 allows for rapid inspection of the attached film, wherein the positioning clamp 61 is used to secure the film, thereby preventing abnormal movement of the film clamping device 3 when clamping the film.

[0040] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the practical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An automatic diaphragm installation mechanism for earphones, characterized in that: include: A base, wherein the base is provided with a first conveying device and a second conveying device, the first conveying device is provided with a sheet seat and its relative position is adjusted, the sheet seat is used to place the sheet, and the second conveying device is detachably mounted with an earphone fixture and is used to adjust its relative position; A gantry, the gantry is mounted on the base, the gantry is provided with a laterally movable sheet clamping device and a laterally movable film clamping device, the sheet clamping device is used to clamp sheets from the sheet stacking seat of the base to the sheet seat or to clamp discarded sheets from the sheet seat to the unloading seat; The diaphragm clamping device is used to clamp the diaphragm and install it on the sound outlet of the earphone.

2. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The material sheet clamping device is arranged on the front wall of the gantry, and the film sheet clamping device is arranged on the rear wall of the gantry.

3. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The second conveying devices are provided in two numbers and are spaced apart on both sides of the first conveying device, and the corresponding film clamping devices are provided in two groups.

4. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The first conveying device and the second conveying device have the same structure, and include a longitudinal guide rail arranged along the length direction of the base, a longitudinal slider slidably mounted on the longitudinal guide rail, and a longitudinal screw pair for driving the longitudinal slider.

5. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The sheet clamping device includes a first lateral moving device, a first vertical moving device arranged on the first lateral moving device, and a first suction cup arranged on the first vertical moving device; The film clamping device comprises a second lateral moving device, a second vertical moving device arranged on the second lateral moving device, and a second suction cup arranged on the second vertical moving device.

6. The automatic diaphragm installation mechanism for earphones according to claim 5, characterized in that: The fixture is provided with two groups of positioning areas symmetrically arranged about an axis, and two corresponding second suction cups are arranged at intervals and opposite to the positioning areas; The first lateral moving device and the second lateral moving device have the same structure, and include a lateral guide rail arranged on the gantry, a lateral slider slidably mounted on the lateral guide rail, and a lateral screw pair for driving the lateral slider to move.

7. The automatic diaphragm installation mechanism for earphones according to claim 5, characterized in that: The first vertical moving device and the second vertical moving device have the same structure, including a telescopic device and a bearing plate arranged on the telescopic device, and the first suction cup or the second suction cup is installed on the bearing plate.

8. The automatic diaphragm mounting mechanism for earphones according to claim 5, characterized in that: The first suction cup and the second suction cup are vacuum suction cups.

9. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The gantry is arranged at the middle of the first conveying device, and the middle of the second conveying device is extended from the gantry toward both ends.

10. The automatic diaphragm installation mechanism for earphones according to claim 1, characterized in that: The sheet seat is provided with a flipping device, and the flipping device is provided with a positioning clamp, and the positioning clamp can fix the end of the sheet; the gantry is also provided with a visual detection device.

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