Automatic opening type induction heating coil
By designing an automatic open induction heating coil, the opening and closing of the coil is achieved by using a cylinder and a metal copper frame, and the heating efficiency and service life are improved through the cooling chamber and through groove, the problems of inconvenience in use and lack of cooling structure in the prior art are solved.
Patent Information
- Application Number
- CN202421580647.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing induction heating technology is inconvenient to use when heating longer pipe fittings locally, and the open-closed induction heating coil lacks a cooling structure, which affects the service life.
An automatic open induction heating coil is designed, and the opening of the coil is expanded and closed by two sets of metal copper materials. The design also includes a cooling chamber and a through-trough that cools down through the water flow and avoids current interference.
It realizes convenient opening and closing of the induction heating coil, improves heating efficiency, extends service life, and avoids current interference, ensuring the practicality of the equipment.
Smart Images

Figure CN222803042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of induction heating, in particular to an automatic opening type induction heating coil. Background Art
[0002] At present, the widely used heating method for complex pipelines is flame heating, which has a slow heating speed and the temperature during heating is not easy to be effectively controlled. In the medium and high frequency induction heating system, the induction heating coil is the core component. It is made of a hollow copper tube wound into a spiral shape according to the needs, and is insulated and reinforced. When the heating system is working, the induction coil generates a high-intensity magnetic field under the action of alternating current, and the workpiece generates eddy currents in the alternating magnetic field, and is then heated due to its own resistance. The commonly used induction coils are mostly one-stage, and the turns of the spiral coil are evenly arranged along the center line direction. The temperature control is mainly adjusted by the medium frequency power supply and capacitors.
[0003] In the local heating of a long pipe, a closed coil is used for induction heating, which is inconvenient to use. On the other hand, some specific occasions have high requirements for the clamping of the workpiece and cannot be inserted. In addition, some existing open-close induction heating coils (such as an automatic open-close induction heating coil disclosed in the authorized Chinese patent CN 216852414U) have a relatively simple structure and lack a cooling structure, which is easily affected by high temperature. Service life.
[0004] In this regard, the utility model provides an automatic opening induction heating coil to solve the problem. Utility Model Content
[0005] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0006] Therefore, one purpose of the present invention is to provide an automatic opening induction heating coil to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0007] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one aspect provides an automatic opening induction heating coil, including a mounting plate, two fixing frames are arranged on the top of the mounting plate, a first frame is fixedly installed on one side of the two fixing frames, a second frame is fixedly installed on one side of the two fixing frames, a rotating block is fixedly connected to one side of the two first frames, and the two rotating blocks are rotatably connected, wherein the bottom of one of the fixing frames is fixedly installed on the top of the mounting plate, and a first connecting block is fixedly installed on one side of the other fixing frame, a second connecting block is fixedly connected to the top of the mounting plate, a cylinder is rotatably connected to one side of the second connecting block, and the output end of the cylinder is rotatably connected to one side of the first connecting block.
[0008] Preferably, any of the above schemes is that the first frame and the second frame are both made of metal copper, and a through groove is provided on one side of the first frame and the second frame.
[0009] The technical effect achieved by adopting the above solution is: avoiding the influence of electric current in the water flow.
[0010] Preferably, any of the above schemes is that a cooling cavity is provided inside the first frame and the second frame, two copper tubes are fixedly connected to one side of the first frame and the second frame, and the interiors of several of the copper tubes are connected to the interiors of the corresponding cooling cavities.
[0011] Preferably, any of the above solutions has the two rotating blocks having adjacent sides that fit together.
[0012] Preferably, any of the above schemes is that a through hole is opened on one side of the two rotating blocks, bolts are inserted into the two through holes, and the two rotating blocks are rotatably connected by the bolts.
[0013] The technical effect achieved by adopting the above solution is: forming two coils and increasing the eddy current strength of the magnetic lines of force.
[0014] Preferably, any of the above schemes is that a first slot is formed on one side of the mounting plate, the fixing frame is located on one side of the first slot, a second slot is formed on one side of the mounting plate, and the cylinder is located on one side of the second slot.
[0015] The technical effect achieved by adopting the above solution is: facilitating the arrangement of the pipelines of the cylinder.
[0016] Preferably, any of the above schemes is that a first hose and two second hoses are provided on one side of the plurality of copper tubes, a water inlet copper tube is fixedly installed on one side of one of the copper tubes, a water outlet copper tube is fixedly installed on one side of one of the copper tubes, and the remaining copper tubes are connected via the first hose and the second hose.
[0017] The technical effect achieved by adopting the above scheme is: facilitating cooling.
[0018] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0019] The utility model is composed of two groups of first frames, second frames and a cylinder. The opening of the induction heating coil can be expanded and closed by controlling the cylinder. The structure is very simple and the use is more convenient. The two groups of first frames and second frames can form two coils, which can further improve the heating efficiency of the induction heating coil. The setting of the cooling cavity can cool the first frame and the second frame by water flow to play a protective effect. The setting of the through groove can prevent the current in the water flow from being opposite to the current on the first frame and the second frame, thereby preventing the working effect from being affected, thereby ensuring the practicality of the open induction heating coil.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1 It is a schematic diagram of the structure according to the first viewing angle of an embodiment of the utility model;
[0023] Figure 2 It is a structural schematic diagram of a second viewing angle according to an embodiment of the utility model;
[0024] Figure 3 It is a schematic diagram of the structure in the open state according to an embodiment of the utility model;
[0025] Figure 4 It is a structural schematic diagram of a mounting plate according to an embodiment of the utility model;
[0026] Figure 5 It is a structural schematic diagram of a fixing frame according to an embodiment of the utility model;
[0027] Figure 6 It is a schematic diagram of the structure of the first frame according to an embodiment of the utility model;
[0028] Figure 7 It is a schematic diagram of the structure of the second frame according to an embodiment of the utility model.
[0029] In the figure: 1-mounting plate, 2-fixed frame, 3-first frame, 4-second frame, 5-rotating block, 6-first connecting block, 7-second connecting block, 8-cylinder, 9-copper pipe, 91-first hose, 92-second hose, 93-water inlet copper pipe, 94-water outlet copper pipe. DETAILED DESCRIPTION
[0030] Example: Figures 1 to 7As shown, an automatic opening induction heating coil comprises a mounting plate 1, two fixing frames 2 are arranged on the top of the mounting plate 1, the fixing frames 2 are made of high temperature resistant non-conductive material, and the specific minimum is not made, a first frame 3 is fixedly installed on one side of the two fixing frames 2, a second frame 4 is fixedly installed on one side of the two fixing frames 2, a rotating block 5 is fixedly connected to one side of the two first frames 3, and the two rotating blocks 5 are rotatably connected, the bottom of one of the fixing frames 2 is fixedly installed on the top of the mounting plate 1, and a first connecting block 6 is fixedly installed on one side of the other fixing frame 2, a second connecting block 7 is fixedly connected to the top of the mounting plate 1, and a cylinder 8 is rotatably connected to one side of the second connecting block 7, and the cylinder 8 is intelligently controlled by an external main controller, and the main controller can be a conventional known device for control such as a computer, etc., the utility model The electrical components provided by the new model are only used for the purpose of this technical solution according to the structural characteristics of the product. The product will be adjusted and modified after purchase to make it more compatible with and in line with the technical solution of the utility model. It is a technical solution for the best application of this technical solution. The model of the product can be replaced and modified according to the required technical parameters, which is well known to the technical personnel in this field. Therefore, the technical personnel in this field can clearly obtain the corresponding use effect through the technical solution provided by the utility model. Furthermore, the cylinder 8 can be replaced by common automated telescopic equipment such as electric push rods. The output end of the cylinder 8 is rotatably connected to one side of the first connecting block 6. A mounting hole can be opened on one side of the mounting plate 1 for installing a handle or connecting automated equipment (such as a robotic arm, an industrial robot, etc.) for work. The structure is simple and will not be described in detail.
[0031] The first frame 3 and the second frame 4 are both made of metal copper. A through groove is provided on one side of the first frame 3 and the second frame 4. The through groove can prevent the current in the water flow from being opposite to the current on the first frame 3 and the second frame 4, thereby affecting the working effect.
[0032] The first frame 3 and the second frame 4 are both provided with cooling chambers, and one side of the first frame 3 and the second frame 4 is fixedly connected with two copper tubes 9, and the interiors of the copper tubes 9 are connected with the interiors of the corresponding cooling chambers. Cold water cools the first frame 3 and the second frame 4 through the cooling chamber to prevent the first frame 3 and the second frame 4 from being affected by the temperature of the heating element and having a high temperature, thereby preventing them from being damaged. The cooling chamber plays a protective role, and the setting of the cooling chamber can also reduce the weight of the device.
[0033] The two rotating blocks 5 are closely fitted to each other at their sides, so that the current can pass through them easily.
[0034] A through hole is provided on one side of the two rotating blocks 5, and bolts are inserted into the two through holes. The two rotating blocks 5 are rotatably connected by the bolts, so that they can rotate around the bolts as the axis with the cooperation of the cylinder 8, thereby opening and closing the induction coil.
[0035] A first slot is provided on one side of the mounting plate 1, the fixing frame 2 is located on one side of the first slot, a second slot is provided on one side of the mounting plate 1, the cylinder 8 is located on one side of the second slot, and the second slot is provided to facilitate the laying of the pipeline of the cylinder 8 for easy implementation.
[0036] A first hose 91 and two second hoses 92 are provided on one side of the plurality of copper tubes 9, a water inlet copper tube 93 is fixedly installed on one side of one of the copper tubes 9, a water outlet copper tube 94 is fixedly installed on one side of one of the copper tubes 9, and the remaining copper tubes 9 are connected through the first hose 91 and the second hose 92. For specific connection, see Figure 1 and Figure 2 The induction heating coil is connected to the high-frequency current and cooling water source through the water inlet copper tube 93 and the water outlet copper tube 94. The specific connection is not described in detail due to mature technology. The flow direction of the high-frequency current passes through the water inlet copper tube 93, the second frame 4 on the upper side, the first frame 3 on the upper side, and then enters the second frame 4 and the first frame 3 on the lower side and the water outlet copper tube 94 through the two rotating blocks 5. The output end of the cylinder 8 is extended and the coil is closed. At this time, it is equivalent to a coil wound twice. After it is connected, heating can be carried out.
[0037] An automatic opening induction heating coil, the working principle is as follows:
[0038] 1) When the workpiece needs to be locally heated, the output end of the cylinder 8 contracts to open the coil opening ( Figure 3 As shown, Figure 3 The first hose 91, the second hose 92, the water inlet copper tube 93 and the water outlet copper tube 94 are not shown in the figure), at this time, any position of the workpiece can be put into the heating position from the opening, and then the main controller controls the output end of the cylinder 8 to extend to close the opening, and then a closed loop is formed after the power is turned on to perform heating;
[0039] 2) The induction heating coil is connected to a high-frequency current and a cooling water source through the water inlet copper tube 93 and the water outlet copper tube 94. The high-frequency current flows in sequence through the water inlet copper tube 93, the second frame 4 on the upper side, the first frame 3 on the upper side, and then enters the second frame 4 and the first frame 3 on the lower side and the water outlet copper tube 94 through the two rotating blocks 5. The output end of the cylinder 8 is extended and the coil is closed. At this time, it is equivalent to a coil wound twice, thereby further enhancing the magnetic force in the middle of the induction heating coil to improve the heating efficiency;
[0040] 3) The provision of the through groove can prevent the current in the water flow from being opposite to the current on the first frame 3 and the second frame 4, thereby affecting the working effect.
[0041] Compared with the prior art, the present invention has the following beneficial effects:
[0042] The utility model is composed of two groups of first frames 3 and second frames 4 and a cylinder 8. The opening of the induction heating coil can be expanded and closed by controlling the cylinder 8. The structure is very simple and the use is more convenient. The two groups of first frames 3 and second frames 4 can form two coils, which can further improve the heating efficiency of the induction heating coil. The setting of the cooling cavity can cool the first frame 3 and the second frame 4 by water flow to play a protective effect. The setting of the through groove can prevent the current in the water flow from being opposite to the current on the first frame 3 and the second frame 4, thereby preventing the working effect from being affected, thereby ensuring the practicality of the open induction heating coil.
Claims
1. An automatic opening induction heating coil, characterized in that: The invention comprises a mounting plate (1), wherein two fixing frames (2) are arranged on the top of the mounting plate (1), a first frame (3) is fixedly mounted on one side of the two fixing frames (2), a second frame (4) is fixedly mounted on one side of the two fixing frames (2), a rotating block (5) is fixedly connected to one side of the two first frames (3), and the two rotating blocks (5) are rotatably connected to each other, wherein the bottom of one of the fixing frames (2) is fixedly mounted on the top of the mounting plate (1), a first connecting block (6) is fixedly mounted on one side of the other fixing frame (2), a second connecting block (7) is fixedly connected to the top of the mounting plate (1), a cylinder (8) is rotatably connected to one side of the second connecting block (7), and an output end of the cylinder (8) is rotatably connected to one side of the first connecting block (6).
2. The automatic opening induction heating coil according to claim 1, characterized in that: The first frame (3) and the second frame (4) are both made of metal copper, and a through slot is provided on one side of the first frame (3) and the second frame (4).
3. The automatic opening induction heating coil according to claim 2, characterized in that: The first frame (3) and the second frame (4) are both provided with cooling cavities, and one side of each of the first frame (3) and the second frame (4) is fixedly connected with two copper tubes (9), and the interiors of several of the copper tubes (9) are connected with the interiors of the corresponding cooling cavities.
4. The automatic opening induction heating coil according to claim 3, characterized in that: The two rotating blocks (5) are close to each other on their sides.
5. The automatic opening induction heating coil according to claim 4, characterized in that: One side of the two rotating blocks (5) is provided with a through hole, bolts are inserted into the two through holes, and the two rotating blocks (5) are rotatably connected via the bolts.
6. The automatic opening induction heating coil according to claim 5, characterized in that: A first slot is formed on one side of the mounting plate (1), the fixing frame (2) is located on one side of the first slot, a second slot is formed on one side of the mounting plate (1), and the cylinder (8) is located on one side of the second slot.
7. The automatic opening induction heating coil according to claim 6, characterized in that: A first hose (91) and two second hoses (92) are provided on one side of a plurality of the copper tubes (9), a water inlet copper tube (93) is fixedly installed on one side of one of the copper tubes (9), a water outlet copper tube (94) is fixedly installed on one side of one of the copper tubes (9), and the remaining copper tubes (9) are connected to the second hoses (92) via the first hose (91).
Citation Information
Patent Citations
Automatic opening and closing type induction heating coil
CN216852414U