Controller of vehicle and vehicle
By designing a car controller with a thermally conductive shell and connecting it to the vehicle body to achieve heat dissipation, the problems of weight increase, size expansion and assembly difficulties caused by the setting of the controller heat dissipation fins in the prior art are solved, and the weight and size reduction, manufacturing cost reduction and assembly simplification are achieved.
Patent Information
- Application Number
- CN202421279031.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The heat dissipation fin arrangement of existing automotive controllers results in increased weight, increased size, increased manufacturing costs and difficult assembly.
A controller for a thermally conductive housing is designed, and by directly transferring heat to the vehicle body to dissipate heat by setting the first housing as a thermally conductive housing and connecting it to the vehicle body, thereby reducing or canceling the arrangement of the heat dissipation fins.
Reduced controller weight and overall size, reduced manufacturing costs and space occupancy, while simplifying the assembly process.
Smart Images

Figure CN222803254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of controller heat dissipation, in particular to a vehicle controller and a vehicle. Background Art
[0002] With the electrification and intelligence of automobiles, the heat and power consumption of controller chips are getting higher and higher. The outer surface of the heat sink fins of many automobile controllers is set larger and larger to improve the convective heat transfer capacity of the heat sink fins to meet the heat dissipation needs of the controller. In the related art, the convective heat transfer capacity of the heat sink fins is generally improved by increasing the number and height of the heat sink fins. However, this will increase the weight and overall size of the controller, which not only increases the manufacturing cost, but also has the problem of occupying a large space and difficult assembly. Utility Model Content
[0003] The present disclosure aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the present disclosure provides a vehicle controller and a vehicle.
[0004] The controller of the vehicle in the disclosed embodiment includes a first shell, a second shell and a circuit board. The first shell is connected to the second shell and defines an installation space. The first shell is a heat-conducting shell and is used to be connected to the body of the vehicle. The circuit board is arranged in the installation space and transfers heat to the first shell.
[0005] In some embodiments, the first shell has a relative inner bottom wall and an outer bottom wall, the inner bottom wall is provided with a heat dissipation boss, the circuit board includes electrical components, and on a projection plane orthogonal to the bottom wall of the first shell, the projection of the electrical components at least partially overlaps with the projection of the heat dissipation boss, and the outer bottom wall is used to be connected to the vehicle body.
[0006] In some embodiments, the heat dissipation boss is connected to the inner bottom wall by welding, and the thermal conductivity of the heat dissipation boss is greater than the thermal conductivity of the first shell.
[0007] In some embodiments, the first shell has a first side wall, the second shell has a second side wall, the first side wall is parallel to the second side wall and is located on the same side, the first side wall is provided with a plug interface, the second side wall is provided with a water baffle located outside the second shell, and the water baffle extends along the thickness direction of the second side wall.
[0008] In some embodiments, the controller of the vehicle of the disclosed embodiment also includes an elastic heat-conducting sheet having a first surface and a second surface opposite to each other along its thickness direction, wherein the first surface is affixed to the outer bottom wall, and the second surface is used to affix to the vehicle body.
[0009] In some embodiments, the first surface is bonded to the outer bottom wall.
[0010] In some embodiments, the second surface is provided with a backing adhesive.
[0011] In some embodiments, the outer surface of the elastic thermally conductive sheet is covered with a graphene film.
[0012] The vehicle of the embodiment of the present disclosure includes a body and a controller, the controller is the controller of the vehicle described in any of the above embodiments, and the first shell is connected to the body.
[0013] In some embodiments, the first shell is integrally formed with the vehicle body.
[0014] The controller of the vehicle of the disclosed embodiment configures its shell as a heat-conducting shell, which directly transfers heat to the vehicle body for heat dissipation. Therefore, the size of the cooling fins on the controller can be reduced, or even the setting of the cooling fins can be eliminated. This not only reduces the weight and manufacturing cost of the controller, but also reduces the overall size of the controller, reduces the space occupied by the controller, and makes assembly simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the installation of a controller of a vehicle according to an embodiment of the utility model.
[0016] Figure 2 It is a schematic diagram of the installation and decomposition of a controller of a vehicle according to an embodiment of the utility model.
[0017] Figure 3 It is a schematic diagram of the structure of a controller of a vehicle according to an embodiment of the utility model.
[0018] Figure 4 It is an exploded schematic diagram of a controller of a vehicle according to an embodiment of the utility model.
[0019] Figure 5 It is a schematic diagram of installing the elastic heat conductive sheet according to an embodiment of the utility model.
[0020] Figure 6 It is a schematic structural diagram of the elastic heat conductive sheet of an embodiment of the utility model.
[0021] Reference numerals:
[0022] 100, controller; 200, vehicle body; 1, first shell; 101, inner bottom wall; 102, outer bottom wall; 103, first side wall; 1031, plug interface; 2, second shell; 201, second side wall; 3, circuit board; 301, electrical component; 4, heat dissipation boss; 5, water baffle; 6, elastic heat conductive sheet; 601, second surface. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0024] The technical solution of the present application is described in detail below with reference to the accompanying drawings.
[0025] like Figures 1 to 6 As shown, the controller 100 of the vehicle of the embodiment of the utility model includes a first shell 1, a second shell 2 and a circuit board 3. The first shell 1 is connected to the second shell 2 and defines an installation space. The first shell 1 is a heat-conducting shell and is used to be connected to the vehicle body 200. The circuit board 3 is arranged in the installation space and transfers heat to the first shell 1.
[0026] When the controller 100 of the vehicle of the embodiment of the utility model is installed, the first housing 1 is connected to the vehicle body 200 by fasteners or welding. When the controller 100 is working, the heat generated by the circuit board 3 during the working process can be transferred to the first housing 1 by heat convection or heat conduction. Since the first housing 1 is a heat-conducting housing, the first housing 1 will transfer the heat generated by the circuit board 3 to the vehicle body 200, and the vehicle body 200 with a sufficiently large heat dissipation area will perform convection heat exchange and radiation heat exchange with the air, thereby achieving heat dissipation of the controller 100.
[0027] Therefore, the controller 100 of the vehicle in the embodiment of the utility model sets its own shell as a heat-conducting shell, which directly transfers heat to the vehicle body 200 for heat dissipation. Therefore, the size of the heat dissipation fins on the controller 100 can be reduced, or even the setting of the heat dissipation fins can be cancelled, which not only saves the material usage of the heat dissipation fins, reduces the weight and manufacturing cost, but also reduces the overall size of the controller 100, reduces the space occupied by the controller 100, and makes assembly simpler and more convenient.
[0028] In some embodiments, the first housing 1 has an inner bottom wall 101 and an outer bottom wall 102 opposite to each other, and the inner bottom wall 101 is provided with a heat dissipation boss 4. The circuit board 3 includes an electrical component 301, and on a projection plane orthogonal to the bottom wall of the first housing 1, the projection of the electrical component 301 at least partially overlaps with the projection of the heat dissipation boss 4, and the outer bottom wall 102 is used to be connected to the vehicle body 200.
[0029] like Figure 4 and Figure 5As shown, the inner bottom wall 101 is located inside the controller 100, and the inner bottom wall 101 is provided with heat dissipation bosses 4, which are used to increase the heat dissipation area between the inner bottom wall 101 and the electrical component 301, thereby enhancing the heat conduction efficiency, so that the heat generated by the electrical component 301 can be more easily conducted from the electrical component 301 to the outside of the controller 100. The outer bottom wall 102 is used to connect with the vehicle body 200, ensuring the stable installation of the controller 100, and also plays a role in heat conduction, so that the heat can be effectively transferred from the controller 100 to the vehicle body 200. The arrangement of the inner bottom wall 101 and the outer bottom wall 102 makes the structure of the controller 100 more reasonable, which can not only meet the heat dissipation requirements, but also ensure stable installation and good heat conduction.
[0030] In some embodiments, the heat dissipation boss 4 is welded to the inner bottom wall 101 , and the thermal conductivity of the heat dissipation boss 4 is greater than the thermal conductivity of the first shell 1 .
[0031] The heat dissipation boss 4 is connected to the inner bottom wall 101 by welding, which can ensure a firm connection between the two and prevent loosening or separation during use, thereby ensuring effective heat conduction. It can be understood that thermal conductivity is an important indicator for measuring the thermal conductivity of a material. The higher the value, the better the thermal conductivity of the material. Therefore, the high thermal conductivity of the heat dissipation boss 4 enables it to quickly transfer the heat inside the controller 100 from the electrical component 301 to the housing, and then transfer it to the vehicle body 200 through the housing, so that the controller 100 is maintained at a lower temperature, ensuring its stability and reliability in high temperature environments.
[0032] Optionally, the heat dissipation boss 4 is made of a metal material with high thermal conductivity, such as copper or aluminum.
[0033] In some embodiments, the first housing 1 has a first side wall 103, the second housing 2 has a second side wall 201, the first side wall 103 is parallel to the second side wall 201 and is located on the same side. The first side wall 103 is provided with an insertion port 1031, the second side wall 201 is provided with a water retaining plate 5 located outside the second housing 2, and the water retaining plate 5 extends along the thickness direction of the second side wall 201.
[0034] like Figure 3 As shown, the plug port 1031 on the first side wall 103 is used to connect other components or transmit data, making the connection and data transmission more convenient. The water baffle 5 extends along the thickness direction of the second side wall 201, and its function is to prevent water vapor or other liquids from entering the interior of the controller 100 and protect the safety of the electrical components 301.
[0035] In some embodiments, the controller 100 of the vehicle of the utility model embodiment also includes an elastic heat conductive sheet 6, which has a first surface and a second surface 601 opposite to each other along its thickness direction. The first surface is attached to the outer bottom wall 102, and the second surface 601 is used to be attached to the vehicle body 200.
[0036] like Figure 5 and Figure 6 As shown, in the actual manufacturing and assembly process, there will always be certain assembly tolerances due to factors such as material properties, processing accuracy, and temperature changes. These tolerances may cause the gap between the controller 100 and the vehicle body 200 to be uneven, affecting the heat conduction efficiency. The elastic heat conductive sheet 6 has the ability to adapt to assembly tolerances. Due to its own elasticity, it can fill the irregular gap between the controller 100 and the vehicle body 200, ensuring good contact between the two, making the connection between the controller 100 and the vehicle body 200 more reliable, and reducing the risk of failure due to assembly tolerances.
[0037] Optionally, the first surface of the elastic heat conductive sheet 6 is connected to the outer bottom wall 102 by bonding. By using an adhesive to connect the first surface of the elastic heat conductive sheet 6 to the outer bottom wall 102, a firm connection can be formed to prevent loosening or separation during use. This connection method is simple and reliable and is applicable to different material surfaces. The bonding method can ensure that the contact between the elastic heat conductive sheet 6 and the outer bottom wall 102 is closer, reduce heat loss during conduction, and improve heat conduction efficiency.
[0038] Optionally, adhesive is provided on the second surface 601. The adhesive property of the adhesive can enable the elastic heat conductive sheet 6 to automatically fill the small gap between the controller 100 and the vehicle body 200 during the assembly process, absorb the uneven gap caused by the assembly tolerance, make the contact between the elastic heat conductive sheet 6 and the vehicle body 200 closer, ensure the continuity and uniformity of heat conduction, and thus improve the heat conduction efficiency.
[0039] In some embodiments, the outer surface of the elastic thermally conductive sheet 6 is covered with a graphene film.
[0040] It is understandable that the graphene film is a material composed of a single layer of carbon atoms, and has the characteristics of high thermal conductivity, high electrical conductivity, etc. The graphene film is covered on the surface of the elastic thermal conductive sheet 6. The high thermal conductivity of the graphene film can quickly transfer heat from the electrical component 301 to the elastic thermal conductive sheet 6, and then transfer it to the vehicle body 200 through the elastic thermal conductive sheet 6, which can further enhance the thermal conductivity of the elastic thermal conductive sheet 6 and improve the heat dissipation efficiency of the controller 100.
[0041] The vehicle of the embodiment of the utility model comprises a vehicle body 200 and a controller 100, the controller 100 is the vehicle controller 100 described in any of the above embodiments, and the first housing 1 is connected to the vehicle body 200. Therefore, the vehicle of the embodiment of the utility model has the advantages of low manufacturing cost and simple and convenient assembly.
[0042] In some embodiments, the first housing 1 is integrally formed with the vehicle body 200. For example, the first housing 1 and the vehicle body 200 are integrally die-cast, and the vehicle body 200 is used as a whole as a main body for convection heat exchange and radiation heat exchange, which will further improve the heat dissipation effect of the controller 100. At this time, a protective coating needs to be sprayed on the circuit board 3 to protect the circuit board 3.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0045] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0047] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0048] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A vehicle controller, characterized in that: include: A first shell and a second shell, wherein the first shell is connected to the second shell and defines an installation space, and the first shell is a heat-conducting shell and is used to be connected to a body of a vehicle; A circuit board is arranged in the installation space and transfers heat to the first shell.
2. The vehicle controller according to claim 1, characterized in that: The first shell has an inner bottom wall and an outer bottom wall relative to each other, the inner bottom wall is provided with a heat dissipation boss, the circuit board includes electrical components, and on a projection plane orthogonal to the bottom wall of the first shell, the projection of the electrical components at least partially overlaps with the projection of the heat dissipation boss, and the outer bottom wall is used to be connected to the vehicle body.
3. The vehicle controller according to claim 2, characterized in that: The heat dissipation boss is connected to the inner bottom wall by welding, and the thermal conductivity of the heat dissipation boss is greater than the thermal conductivity of the first shell.
4. The vehicle controller according to claim 2, characterized in that: The first shell has a first side wall, and the second shell has a second side wall. The first side wall is parallel to the second side wall and is located on the same side. The first side wall is provided with an insertion port, and the second side wall is provided with a water baffle located outside the second shell. The water baffle extends along the thickness direction of the second side wall.
5. The vehicle controller according to claim 2, characterized in that: It also includes an elastic heat-conducting sheet, which has a first surface and a second surface opposite to each other along its thickness direction, wherein the first surface is attached to the outer bottom wall, and the second surface is used to be attached to the vehicle body.
6. The vehicle controller according to claim 5, characterized in that: The first surface is bonded to the outer bottom wall.
7. The vehicle controller according to claim 5, characterized in that: The second surface is provided with adhesive backing.
8. The vehicle controller according to claim 5, characterized in that: The outer surface of the elastic heat-conducting sheet is covered with a graphene film.
9. A vehicle, characterized in that: include: Car body; and A controller, wherein the controller is a controller of a vehicle according to any one of claims 1 to 8, and the first shell is connected to the vehicle body.
10. The vehicle according to claim 9, characterized in that The first shell is integrally formed with the vehicle body.