Oil-free spider hand transmission operation state monitoring system, spider hand device and tobacco cigarette making and plug assembling equipment

Abstract

The utility model provides an oil-free spider hand transmission operation state monitoring system, a spider hand device and tobacco cigarette making and plug assembling equipment, and relates to the technical field of tobacco equipment, the monitoring system comprises a first detection sensor, a second detection sensor and a processing controller; the first detection sensor is arranged on the cigarette product handover output position side of a spider hand device in the cigarette making and plug assembling machine, and the first detection sensor is used for collecting time information of a spider hand from a cigarette product input receiving position to a cigarette product output position when the cigarette making and plug assembling machine runs; the second detection sensor is arranged in a spider hand device of the cigarette making and plug assembling machine and is used for collecting operation position information of a spider hand; the first detection sensor and the second detection sensor are both in communication connection with the processing controller, and the processing controller is used for analyzing and processing the time information and the operation position information of the spider hand and outputting the transmission operation state of the spider hand device.

Description

Technical Field

[0001] The present application relates to the technical field of tobacco equipment, and in particular to an oil-free spider hand transmission operation status monitoring system, a spider hand device and a cigarette making machine equipment. Background Art

[0002] In the process of producing cigarette products by cigarette making machines, spider hands are usually used to grab the cut tobacco rods or filter rods from one position and place them in another position. At present, there are spider hands that use gears for transmission and lubricating oil for gear lubrication, and there are oil-free spider hands that use synchronous belts or synchronous chains for transmission to prevent lubricating oil leakage. The synchronous belts or chains of oil-free spider hands often wear and stretch more or less after a period of use, making it difficult to ensure that the spider hand device can stably deliver cigarette products. Severely worn synchronous belts or chains are prone to breakage during operation, which can cause problems such as collision and damage between spider hands. However, in existing oil-free spider hand devices, whether the internal transmission synchronous belts or chains need to be replaced due to wear is basically based on personal experience and is not reliable. Therefore, how to design an oil-free spider hand transmission operation status monitoring system has become the focus of research in the industry. Utility Model Content

[0003] In order to solve the above technical problems, the present application provides an oil-free spider hand transmission operation status monitoring system. The technical solution provided by the present application is as follows:

[0004] A transmission operation status monitoring system for an oil-free spider hand device comprises: a first detection sensor, a second detection sensor and a processing controller;

[0005] The first detection sensor is provided on the output side of the spider hand device in the cigarette making machine for handing over cigarette products. The first detection sensor is used to collect the time information of the spider hand from the cigarette product input receiving position to the cigarette product output position when the cigarette making machine equipment is running;

[0006] The second detection sensor is arranged in the spider hand device of the winder and is used to collect the running position information of the spider hand;

[0007] The first detection sensor and the second detection sensor are both in communication connection with the processing controller, and the processing controller is used for analyzing and processing the time information and operation position information of the spider hand, and outputting the transmission operation status of the spider hand device.

[0008] Furthermore, the second detection sensor is a position sensor; preferably an encoder.

[0009] Furthermore, the first detection sensor is a photoelectric switch.

[0010] Furthermore, the monitoring system provided in the present application also includes a display screen that is communicatively connected to the processing controller, and the display screen is used to display the transmission operation status of the spider hand device output by the processing controller.

[0011] Furthermore, the display screen is a liquid crystal touch panel.

[0012] Furthermore, the monitoring system provided in the present application also includes an alarm device that is communicatively connected to the processing controller, and the processing controller controls the alarm device to sound an alarm when the transmission operation state of the spider hand device is abnormal.

[0013] Furthermore, the processing controller is a single chip microcomputer or a PLC controller unit.

[0014] The present application also provides a spider hand device, comprising the above-mentioned monitoring system.

[0015] The present application also provides a tobacco rolling and connecting machine, including the above-mentioned spider hand device.

[0016] Beneficial Effects

[0017] The present application provides an oil-free spider hand transmission operation status monitoring system, including: a first detection sensor, a second detection sensor and a processing controller; the first detection sensor is arranged on the output position side of the spider hand device in the cigarette rolling machine for handing over cigarette products, and the first detection sensor is used to collect the time information of the spider hand from the cigarette product input receiving position to the cigarette product output position when the cigarette rolling machine equipment is running; the second detection sensor is arranged in the spider hand device of the cigarette rolling machine, and is used to collect the running position information of the spider hand; the first detection sensor and the second detection sensor are both connected to the processing controller for communication, and the processing controller is used to analyze and process the time information and running position information of the above-mentioned spider hand, and output the transmission operation status of the spider hand device. It can be understood that if the equipment operates normally, the relative relationship between the time information collected by the first detection sensor and the position information collected by the second detection sensor is roughly fixed. The monitoring system of the present application can output a determination of the transmission operation status of the spider hand device by comparing the time information and position information collected in the above process when the equipment is running. If the processing controller detects that the deviation between the relationship between the time and position information exceeds a preset safety value range, it means that the synchronous belt (or chain) has been worn or stretched, and the output determines that the transmission operation status of the spider hand device is abnormal; otherwise, the output determines that the transmission operation status of the spider hand device is normal. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A simplified structural diagram of a monitoring system provided in an embodiment of the present application installed on a spider hand device;

[0020] Among them, 1. a first detection sensor, 2. a second detection sensor, 3. a spider hand device. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0022] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0023] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the monitoring system or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0025] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0026] The embodiments of the present application are written in a progressive manner.

[0027] like Figure 1 As shown, the embodiment of the present application provides an oil-free spider hand transmission operation status monitoring system, including: a first detection sensor 1, a second detection sensor 2 and a processing controller;

[0028] The first detection sensor is provided on the output side of the spider hand device in the cigarette making machine for handing over cigarette products. The first detection sensor is used to collect the time information of the spider hand 3 from the cigarette product input receiving position to the cigarette product output position when the cigarette making machine equipment is running;

[0029] The second detection sensor is arranged in the spider hand device of the winder and is used to collect the running position information of the spider hand;

[0030] The first detection sensor and the second detection sensor are both in communication connection with the processing controller, and the processing controller is used for analyzing and processing the time information and operation position information of the spider hand, and outputting the transmission operation status of the spider hand device.

[0031] It is understandable that if the equipment is operating normally, the relative relationship between the time information collected by the first detection sensor and the position information collected by the second detection sensor is roughly fixed. In the monitoring system of the present application, the processing controller can output the transmission operation status of the spider hand device by comparing the time information and position information collected by the above process when the equipment is running; if the processing controller detects that the deviation between the relationship between the time and position information exceeds the preset safety value range, it means that the synchronous belt (or chain) has been worn and stretched, and the output determines that the transmission operation status of the spider hand device is abnormal; otherwise, the output determines that the transmission operation status of the spider hand device is normal.

[0032] As an optional implementation, the second detection sensor is a position sensor; preferably an encoder, which can be provided by the spider device.

[0033] As an optional implementation, the first detection sensor is a photoelectric switch.

[0034] As a preferred embodiment, the monitoring system provided by the present application further comprises a display screen connected to the processing controller for displaying the transmission operation status of the spider hand device output by the processing controller. More preferably, the display screen is a liquid crystal touch panel.

[0035] Furthermore, the monitoring system provided by the present application also includes an alarm connected to the processing controller, and the processing controller controls the alarm to sound an alarm when the transmission operation state of the spider hand device is abnormal. The alarm can be a buzzer or a speaker.

[0036] As an optional implementation, the processing controller is a single chip microcomputer or a PLC controller unit.

[0037] The present application also provides a spider hand device, including the above-mentioned monitoring system. The spider hand device is an oil-free spider hand device, and has the same beneficial effects as the monitoring system provided by the present application, which will not be repeated.

[0038] The present application also provides a tobacco rolling and connecting machine, including the above-mentioned spider hand device. The tobacco rolling and connecting machine has the same beneficial effects as the spider hand device provided in the present application, and will not be repeated.

[0039] The monitoring system of the present application is mainly used in the existing ZJ series tobacco rolling and connecting machine equipment.

[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A transmission operation status monitoring system for an oil-free spider hand device, characterized in that: include: a first detection sensor, a second detection sensor, and a processing controller; The first detection sensor is provided on the output side of the spider hand device in the cigarette making machine for handing over cigarette products. The first detection sensor is used to collect the time information of the spider hand from the cigarette product input receiving position to the cigarette product output position when the cigarette making machine equipment is running; The second detection sensor is arranged in the spider hand device of the winder and is used to collect the running position information of the spider hand; The first detection sensor and the second detection sensor are both in communication connection with the processing controller, and the processing controller is used for analyzing and processing the time information and operation position information of the spider hand, and outputting the transmission operation status of the spider hand device.

2. The monitoring system according to claim 1, characterized in that: The second detection sensor is a position sensor.

3. The monitoring system according to claim 1, characterized in that: The first detection sensor is a photoelectric switch.

4. The monitoring system according to any one of claims 1 to 3, characterized in that: It also includes a display screen that is communicatively connected to the processing controller, and the display screen is used to display the transmission operation status of the spider hand device output by the processing controller.

5. The monitoring system according to claim 4, characterized in that: The display screen is a liquid crystal touch panel.

6. The monitoring system according to any one of claims 1 to 3 and 5, characterized in that: It also includes an alarm connected to the processing controller, and the processing controller controls the alarm to sound an alarm when the transmission operation state of the spider hand device is abnormal.

7. The monitoring system according to claim 6, characterized in that: The processing controller is a single chip microcomputer or a PLC controller unit.

8. A spider hand device, characterized in that: Comprising a monitoring system as described in any one of claims 1-7.

9. A tobacco rolling and joining machine, characterized in that: Comprising the spider hand device as claimed in claim 8.

Images