Sponge mattress adaptive to electric bed

By designing a multi-layer structure sponge mattress and using bent notches and glue connection technology, the problem of sponge mattresses not being able to fit when the electric bed is bent is solved, achieving a longer service life and higher stability.

CN222804113UActive Publication Date: 2025-04-29FUJIAN DAFANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420375053.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-04-29
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Existing sponge mattresses cannot fit completely with the bed frame when the electric bed is bent, resulting in suspension, displacement and stress affecting service life.

Method used

A sponge mattress including a buffer layer, a support layer and a comfort layer was designed. Bending notches were opened on the buffer layer to connect each layer through glue. The design of the bending notches makes the mattress fit the bed frame more in the bend and increases friction.

Benefits of technology

It effectively increases the fit between the mattress and the bed frame, reduces displacement and suspension, extends the service life of the mattress, improves stability, and avoids safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a sponge mattress adaptive to an electric bed, which comprises a buffer layer, a support layer is mounted on the outer wall of the top of the buffer layer, a comfortable layer is mounted on the outer wall of the top of the support layer, and the distance between a corresponding bent notch II and a bent notch III is enlarged, so that the buffer layer can better adapt to stretching deformation, and the comfort of the electric bed is improved. The first bending notch and the second bending notch are arranged on the mattress, so that the mattress is more attached to the electric bed frame at the first bending position and the second bending position, the gap is effectively reduced, the corresponding area of the buffer layer is extruded, and the distance between the corresponding first bending notch is reduced, so that the mattress can better adapt to extrusion deformation, the influence of extrusion and stretching on the mattress when the mattress is bent can be reduced, and the service life of the mattress is prolonged. The electric bed has the advantages that the electric bed is provided with the mattress, the service life of the mattress is longer, the fitting degree of the mattress and the bed frame can be effectively increased, the larger the contact area of the mattress and the bed frame of the electric bed is, the higher the friction force of the mattress and the bed frame of the electric bed is, the stability of the mattress is higher, displacement conditions can be reduced, and potential safety hazards are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge mattresses, in particular to a sponge mattress adapted to an electric bed. Background Art

[0002] With the development of social economy and the improvement of people's living standards, people have higher and higher requirements for sleeping comfort, and the demand for electric beds has also risen. Electric beds can not only meet the needs of lying down sleeping, but also bend at various angles to help patients sit up and lie down, and adjust to help improve back and lumbar problems, help quickly enter deep sleep, and help improve respiratory diseases. In order to improve the comfort of electric beds, electric beds are generally equipped with mattresses. Sponge mattresses have good elasticity, can adapt to the shape of the human body, and make people sleep more comfortably. At the same time, sponge mattresses also have good air permeability. Compared with spring mattresses, sponge mattresses have no springs and will not squeak when used, making sleep quieter. Therefore, sponge mattresses are favored by some consumers.

[0003] When the electric bed frame is bent, the cotton mattress will also bend with it. However, the mattress is not fixed to the bed frame. In addition, due to the structure and hardness of the mattress itself, the mattress cannot fit completely with the bed frame when the bed frame is bent, resulting in the mattress hanging in the air and the piercing point being displaced. In addition, the inner side of the bent part of the mattress will be squeezed to a certain extent, and the outer side of the bent part will be stretched to a certain extent, generating stress that affects the service life of the mattress. Utility Model Content

[0004] In order to overcome the technical defects of the prior art, the utility model provides a sponge mattress adapted to an electric bed, so that the mattress has a longer life, and the mattress can effectively increase the fit between the mattress and the bed frame. The larger the contact area between the mattress and the electric bed frame, the stronger the friction between the two. Therefore, the mattress is more stable, can reduce displacement, and avoid safety hazards.

[0005] The technical solution adopted by the utility model is: a sponge mattress adapted to an electric bed, comprising a buffer layer, a support layer is installed on the top outer wall of the buffer layer, a comfort layer is installed on the top outer wall of the support layer, the buffer layer is respectively provided with bending slot one, bending slot two and bending slot three, the bending slot three is located on the right side of the bending slot two, and the bending slot one is located on the right side of the bending slot three; in order to effectively connect the buffer layer, the support layer and the comfort layer, the comfort layer is connected to the support layer by glue, and the support layer is connected to the buffer layer by glue; in order to make the head and the bed of the mattress easier to bend, which helps the sponge mattress to fit the electric bed frame better, the comfort layer, the buffer layer and the support layer are all provided with a groove one.

[0006] Preferably, in order to reduce the risk of breakage of the mattress sponge material after multiple bending, thereby increasing the service life of the mattress, the tops of the bending notch 2, the bending notch 3 and the bending notch 1 are all arc-shaped.

[0007] Preferably, in order to improve the comfort of the mattress, the comfort layer is made of slow-rebound sponge.

[0008] Preferably, in order to make the mattress play a role of easing transition, the materials of the buffer layer and the support layer are both dynamic support cotton.

[0009] Preferably, in order to ensure that the middle part of the mattress can produce micro-deformation better and ensure the support force of the mattress in this part, two grooves are respectively opened on the comfort layer, the buffer layer and the support layer.

[0010] Preferably, in order for the bottom of the buffer layer to fit more closely to the bed frame when the bed frame is deformed, cutting notches are respectively provided at the bottom of the buffer layer.

[0011] The beneficial effects of the utility model are as follows: by enlarging the spacing between the corresponding bending slots 2 and 3, the buffer layer can better adapt to tensile deformation, so that the mattress is more closely attached to the electric bed frame at the first bending point and the second bending point, and the gap is effectively reduced; the corresponding area of ​​the buffer layer is extruded, and the corresponding spacing between the bending slots 1 is reduced, so that the mattress can better adapt to extrusion deformation; the mattress can reduce the effects of extrusion and stretching on the mattress when the mattress is bent, so that the life of the mattress is longer; and the mattress can effectively increase the fit between the mattress and the frame; the larger the contact area between the mattress and the frame of the electric bed, the stronger the friction between the two; therefore, the mattress has stronger stability, can reduce displacement, and avoid safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is an exploded schematic diagram of the overall structure of the utility model.

[0014] Figure 3 This is a schematic diagram of the buffer layer structure of the utility model.

[0015] Figure 4 It is a schematic diagram comparing the bending notch of the utility model before and after the third deformation.

[0016] Figure 5 It is a comparative schematic diagram of the bending notch of the utility model before and after deformation.

[0017] Figure 6 It is a schematic diagram of the structure of other bending notches.

[0018] Explanation of the accompanying drawings: In the figure: 1, comfort layer; 2, buffer layer; 3, support layer; 4, bending notch one; 5, bending notch two; 6, bending notch three; 7, digging groove one; 8, digging groove two; 9, cutting notch. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings:

[0020] like Figure 1-6 As shown, the present embodiment provides a sponge mattress adapted to an electric bed, comprising a buffer layer 2, a support layer 3 is installed on the top outer wall of the buffer layer 2, a comfort layer 1 is installed on the top outer wall of the support layer 3, a bending slot 1 4, a bending slot 2 5 and a bending slot 3 6 are respectively provided on the buffer layer 2, the bending slot 3 6 is located on the right side of the bending slot 2 5, and the bending slot 1 4 is located on the right side of the bending slot 3 6. There are three areas where the electric bed frame will bend when in use, which are the first bending point, the second bending point and the third bending point from left to right, and the first bending point is set from the back to the buttocks, the second bending point from the buttocks to the thighs, and the third bending point from the thighs to the calves (i.e., the knees). At the first bending point and the second bending point, one of the plates of the electric bed frame is tilted upward. At this time, the corresponding area of ​​the buffer layer 2 is in a stretched state, and the spacing between the corresponding bending slot 2 5 and the bending slot 3 6 will be enlarged, as shown in FIG. Figure 4 As shown, the buffer layer 2 can adapt to the tensile deformation well, so that the mattress can fit the electric bed frame at the first bend and the second bend. When one of the plates of the electric bed frame is tilted downward at the third bend, the corresponding area of ​​the buffer layer 2 is squeezed, and the corresponding bending notch 4 is reduced in spacing, as shown in FIG. Figure 5 As shown, the mattress can better adapt to extrusion deformation, and the mattress can reduce the impact of extrusion and stretching on the mattress when the mattress is bent, so that the mattress has a longer life. At the same time, the mattress fits the electric bed frame more closely at the bending part, and can effectively reduce the gap between the mattress and the bed frame, thereby increasing the fit between the mattress and the bed frame. Because the larger the contact area between the mattress and the electric bed frame, the stronger the friction, the mattress has strong stability and can effectively reduce displacement. The shape of the bending groove 4 is not limited, and other shapes of grooving can also be achieved.

[0021] The comfort layer 1 is connected to the support layer 3 by glue, and the support layer 3 is connected to the buffer layer 2 by glue, and the comfort layer 1, the support layer 3 and the buffer layer 2 can be effectively connected by glue. Grooves 7 are provided on the comfort layer 1, the buffer layer 2 and the support layer 3, and the grooves 7 are distributed at the head and the bed of the mattress. The number of grooves 7 provided at each part is 10-15. The grooves 7 make the mattress at this part easier to bend, which helps the sponge mattress to fit the electric bed frame better.

[0022] The tops of the bending slot 2 5, the bending slot 3 6 and the bending slot 1 4 are all arc-shaped. The arc-shaped treatment can effectively reduce the stretching and expansion forces on the mattress structure during bending, reduce the risk of breakage of the mattress sponge material after multiple bending of the electric bed, ensure the normal use of the electric bed, and extend the service life of the mattress.

[0023] The material of the comfort layer 1 is slow-rebound sponge, which is commonly known as memory foam. It is a polyurethane polymer with an open cell structure. The material has significant viscoelastic properties, reflects very soft material properties, and has strong impact energy absorption capacity. The viscoelastic property means that the product sinks under pressure, but does not show strong rebound force (such as clay sinking under pressure). When the pressure is removed, the product will gradually return to its original shape. Therefore, the comfort layer 1 can effectively improve the comfort of the mattress.

[0024] The cushioning layer 2 and the supporting layer 3 are both made of dynamic support cotton, which is located between the softer comfort layer sponge and the harder support layer sponge, so the cushioning layer 2 and the supporting layer 3 can play a role in easing the transition. The comfort layer 1, the cushioning layer 2 and the supporting layer 3 are respectively provided with two grooves 8, which are located in the middle of the mattress and are 2-3 in number. The deformation in the middle of the mattress is small, so there is no need to provide too many grooves 8. A small number of grooves 8 can ensure that the mattress in that part can produce micro-deformation better and ensure the support of the mattress in that part.

[0025] The bottom of the buffer layer 2 is respectively provided with cutting notches 9 , which can make the buffer layer 2 fit the bed frame more closely when the buffer layer 2 is slightly deformed.

[0026] When the utility model is in use, the bed frame is bent from left to right, and there are first bends, second bends and third bends in sequence. At the first bend and the second bend of the electric bed frame, one of the plates is tilted upward, that is, the effect on the corresponding area of ​​the buffer layer 2 is stretching, and the corresponding spacing between the bending notch 2 5 and the bending notch 3 6 is enlarged, such as Figure 4 As shown, the buffer layer 2 can better adapt to the tensile deformation, so that the mattress fits the electric bed frame more closely at the first bend and the second bend, effectively reducing the gap. At the third bend, one of the plates of the electric bed frame is tilted downward, that is, the corresponding area of ​​the buffer layer 2 is squeezed, and the corresponding bending notch 4 spacing is reduced. Figure 5As shown, the mattress fits the electric bed frame more closely at the bend, effectively reducing the gap, reducing the overhang, and increasing the fit between the mattress and the bed frame. The larger the contact area between the mattress and the electric bed frame, the stronger the friction between the two. Therefore, the mattress is more stable, can reduce displacement, avoid safety hazards, and the mattress can reduce the impact of squeezing and stretching on the mattress when the mattress is bent, so that the mattress has a longer life.

[0027] The above shows and describes the basic principles and main features of the invention and the advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.

Claims

1. A sponge mattress adapted for an electric bed, comprising a buffer layer (2), a support layer (3) being mounted on the top outer wall of the buffer layer (2), and a comfort layer (1) being mounted on the top outer wall of the support layer (3), characterized in that: The buffer layer (2) is respectively provided with a bending notch 1 (4), a bending notch 2 (5) and a bending notch 3 (6), wherein the bending notch 3 (6) is located on the right side of the bending notch 2 (5), and the bending notch 1 (4) is located on the right side of the bending notch 3 (6); the comfort layer (1) and the support layer (3) are connected by glue, and the support layer (3) and the buffer layer (2) are connected by glue; the comfort layer (1), the buffer layer (2) and the support layer (3) are all provided with a groove 1 (7).

2. The sponge mattress adapted to an electric bed according to claim 1, characterized in that: The tops of the bending notch 2 (5), the bending notch 3 (6) and the bending notch 1 (4) are all arc-shaped.

3. The sponge mattress adapted to an electric bed according to claim 1, characterized in that: The material of the comfort layer (1) is slow-rebound sponge.

4. The sponge mattress adapted to an electric bed according to claim 1, characterized in that: The materials of the buffer layer (2) and the support layer (3) are both dynamic support cotton.

5. The sponge mattress adapted to an electric bed according to claim 1, characterized in that: The comfort layer (1), the buffer layer (2) and the support layer (3) are respectively provided with two grooves (8).

6. The sponge mattress adapted to an electric bed according to claim 1, characterized in that: The bottom of the buffer layer (2) is respectively provided with cutting notches (9).