Filtering mechanism for purification treatment of waste emulsion

By designing a filter mechanism with a dual filter tank and a three-way valve, combined with a lifting mechanism and a nozzle system, the continuous and automated cleaning of waste emulsion purification treatment is achieved, and the problems of easy clogging of the filter mesh layer and lack of automated cleaning in traditional technology are solved, and the filtration efficiency and equipment maintenance are improved.

CN222804792UActive Publication Date: 2025-04-29HENAN JIAXIANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421661515.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In traditional waste emulsion purification and treatment technology, the filter mesh layer is easily blocked, resulting in a decrease in filtration speed, an increase in energy consumption, and a lack of an automated cleaning system, which affects the uninterrupted operation of the equipment for 24 hours.

Method used

A filter mechanism including a double filter tank and a three-way valve is designed to realize the continuity of the purification treatment of waste emulsion and automatic cleaning. The filter layer is thoroughly cleaned without shutting down through the lift mechanism and the nozzle system, and the filter layer is replaced by simple operation.

Benefits of technology

It realizes continuous filtration and automated cleaning of waste emulsion, improves filtration efficiency and system operation efficiency, simplifies maintenance processes, reduces maintenance costs, and enhances the maintenance and service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filter devices for waste emulsion purification, in particular to a filter mechanism for waste emulsion purification treatment, which comprises a filter box and a water inlet pipe, a discharge pipe is arranged on one side of the filter box, a filter tank is arranged in the filter box, and a water outlet pipe is arranged in the filter tank. Filter screen layers, a sealing mechanism and a cleaning mechanism are arranged on the filter tanks, a pollution discharge mechanism is arranged between the bottom ends of the filter tanks and the filter tank, a connecting pipe is arranged between the two filter tanks and the discharge pipe, and the connecting pipe is connected with the filter tank. Two filtering grooves are formed in the water inlet pipe, a material guiding pipe is arranged between the two filtering grooves and the water inlet pipe, a three-way valve is arranged between the water inlet pipe and the two material guiding pipes, the cleaning mechanism comprises a threaded groove and a cleaning box, and the threaded groove is formed in the top end of the filtering box. The double advantages of continuity and automatic cleaning of waste emulsion purification treatment are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering devices for purifying waste emulsion, in particular to a filtering mechanism for purifying waste emulsion. Background Art

[0002] As we all know, in industrial production, especially in metal processing, machinery manufacturing and other industries, waste emulsion is a common industrial wastewater, and its purification treatment is particularly important. Waste emulsion usually contains oil, metal debris, chemical additives and other pollutants. If it is discharged directly without treatment, it will not only cause serious environmental pollution, but also may violate environmental protection regulations and damage the reputation and economy of the company. The traditional waste emulsion purification technology, especially the filtration link, the design of a single filter tank means that the filtration operation must be stopped when cleaning the filter layer, resulting in an intermittent decrease in processing capacity and affecting production efficiency. The filter layer is easily blocked by fine particles. Frequent blockage will reduce the filtration speed, increase energy consumption and processing costs. The cleaning of the filter layer usually requires manual operation, disassembly, cleaning and reassembly. This process is time-consuming and laborious, and may damage the equipment due to improper operation. The lack of an effective automated cleaning system causes the equipment operation to rely on manual monitoring and operation, making it difficult to achieve 24-hour uninterrupted and efficient operation. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies of the prior art, the utility model provides a filtering mechanism for purifying waste emulsion.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a filtering mechanism for purifying waste emulsion, comprising a filter box and a water inlet pipe, a discharge pipe is arranged on one side of the filter box, a filter tank is provided inside the filter box, a filter mesh layer, a sealing mechanism and a cleaning mechanism are arranged on the filter tank, a plurality of filter mesh layers are arranged, a sewage discharge mechanism is arranged between the bottom end of the filter tank and the filter box, two filter tanks are arranged, a connecting pipe is arranged between the two filter tanks and the discharge pipe, a guide pipe is arranged between the two filter tanks and the water inlet pipe, a three-way valve is arranged between the water inlet pipe and the two guide pipes, and the cleaning mechanism comprises a threaded A groove and a cleaning box, the threaded groove is opened at the top of the filter box, a rectangular groove is opened between the threaded groove and the filter groove, a positioning plate is provided at the bottom end of the cleaning box, the positioning plate is against the rectangular groove, a threaded ring is provided on the threaded groove, the threaded ring is against the top of the positioning plate, a lifting groove is opened between the inside of the cleaning box and the bottom end of the positioning plate, a lifting plate is provided on the lifting groove, a nozzle is provided at the bottom end of the lifting plate, and there are multiple nozzles, a lifting mechanism is provided between the top of the cleaning box and the lifting plate, a water guide cavity is provided between the lifting plate and the nozzle, and a hose is provided between the outward of the cleaning box and the water guide cavity.

[0007] Furthermore, the utility model is improved in that the sewage discharge mechanism includes a sewage discharge pipe, the sewage discharge pipe is installed at the bottom end of the filter box, the sewage discharge pipe is connected to the filter tank, and a valve is provided on the sewage discharge pipe.

[0008] Furthermore, the utility model is improved in that the sealing mechanism comprises a sealing box, the sealing box is installed at the top end of the filter box, a sealing groove is opened between the interior of the sealing box and the filter tank, a sealing plate is provided on the sealing groove, and a telescopic mechanism is provided between the top end of the sealing box and the sealing plate.

[0009] Furthermore, the utility model is improved in that the telescopic mechanism and the lifting mechanism are both electric telescopic rods.

[0010] Furthermore, the utility model is improved in that sealing strips are provided around the positioning plate.

[0011] Furthermore, the utility model is improved in that the valve is an electric valve.

[0012] Furthermore, the utility model is improved in that flanges are provided on the water inlet pipe, the discharge pipe and the sewage pipe.

[0013] Furthermore, the utility model is improved in that an inclined groove is provided between the sewage pipe and the filter tank.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a filtering mechanism for purifying waste emulsion, which has the following beneficial effects:

[0016] The filtering mechanism for waste emulsion purification treatment realizes the dual advantages of continuity and automatic cleaning of waste emulsion purification treatment through double filter tanks and three-way valves. When one filter tank is in working state and effectively filters the waste emulsion, the other filter tank can be automatically cleaned synchronously without interrupting the entire treatment process, which greatly improves the filtering efficiency and the overall operation efficiency of the system. This design ensures the continuity of the filtering operation and avoids the decrease in production efficiency due to downtime during the cleaning process.

[0017] The adopted lifting mechanism and nozzle system can thoroughly clean the filter layer without stopping the machine, ensuring the cleanliness of the filter layer and maintaining good filtering performance. The cleaning box structure is easy to disassemble, and the filter layer can be replaced through simple operations, which greatly simplifies the maintenance process, reduces maintenance costs, and enhances the maintainability and service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0020] Figure 3 For this utility model Figure 1 The enlarged structure of the middle filter box is a half-section front view;

[0021] Figure 4 It is a top view of the structure of the utility model in half section.

[0022] In the figure: 1. filter box; 2. water inlet pipe; 3. discharge pipe; 4. filter tank; 5. filter mesh layer; 6. connecting pipe; 7. material guide pipe; 8. three-way valve; 9. cleaning box; 10. positioning plate; 11. threaded ring; 12. lifting plate; 13. nozzle; 14. lifting mechanism; 15. hose; 16. drain pipe; 17. valve; 18. sealing box; 19. sealing plate; 20. telescopic mechanism. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4The utility model is a filtering mechanism for purifying waste emulsion, comprising a filter box 1 and a water inlet pipe 2, a discharge pipe 3 being arranged on one side of the filter box 1, a filter tank 4 being provided inside the filter box 1, a filter mesh layer 5, a sealing mechanism and a cleaning mechanism being arranged on the filter tank 4, a plurality of filter mesh layers 5 being arranged, a sewage discharge mechanism being arranged between the bottom end of the filter tank 4 and the filter box 1, two filter tanks 4 being arranged, a connecting pipe 6 being arranged between the two filter tanks 4 and the discharge pipe 3, a guide pipe 7 being arranged between the two filter tanks 4 and the water inlet pipe 2, a three-way valve 8 being arranged between the water inlet pipe 2 and the two guide pipes 7, the cleaning mechanism comprising a threaded groove and a cleaning box 9, the threaded groove being arranged in the At the top of the filter box 1, a rectangular groove is provided between the threaded groove and the filter tank 4, a positioning plate 10 is provided at the bottom end of the cleaning box 9, the positioning plate 10 is against the rectangular groove, a threaded ring 11 is provided on the threaded groove, and the threaded ring 11 is against the top of the positioning plate 10, a lifting groove is provided between the inside of the cleaning box 9 and the bottom end of the positioning plate 10, a lifting plate 12 is provided on the lifting groove, a nozzle 13 is provided at the bottom end of the lifting plate 12, and a plurality of nozzles 13 are provided, a lifting mechanism 14 is provided between the top of the cleaning box 9 and the lifting plate 12, a water guide cavity is provided between the lifting plate 12 and the nozzle 13, and a hose 15 is provided between the outgoing of the cleaning box 9 and the water guide cavity. In this embodiment, , by using the water inlet pipe 2 to connect the pipeline for discharging the waste emulsion, the discharge pipe 3 is connected to the pipeline of the waste emulsion purification equipment, and the waste emulsion can be controlled to enter only one guide pipe 7 through the three-way valve 8, and then the filter layer 5 in a filter tank 4 is used to filter the impurities such as material scraps in the waste emulsion, and finally discharged into the discharge pipe 3 through the connecting pipe 6, and then enters the purification equipment. After long-term use, more impurities will accumulate in the filter layer 5, and it needs to be cleaned at this time. By providing two filter tanks 4, the waste emulsion is discharged into the other guide pipe 7 by controlling the three-way valve 8, and the other filter tank 4 is used for filtering. During this period, the lifting mechanism 14 at the top of the cleaning box 9 is controlled to move the lifting plate 12 in the lifting tank downward, so that multiple The nozzle 13 is located in the gap between multiple filter mesh layers 5, and is connected to a water source through a hose 15, so that water enters the water guide cavity and is then sprayed out through the nozzle 13, thereby fully flushing away impurities on the filter mesh layer 5, and then discharged through the sewage discharge mechanism, thereby automatically cleaning impurities without stopping the filtering operation. After the cleaning is completed, the sewage discharge mechanism is closed, and the above steps are repeated by personnel operation, so that impurities in the waste emulsion can be efficiently filtered. The above cleaning steps can also be repeated regularly through a common timing control system. After long-term use, when personnel inspect the filter mesh layer 5, by rotating the threaded ring 11, the threaded ring 11 leaves the threaded groove, so that the cleaning box 9 can be removed, thereby facilitating the replacement of the filter mesh layer 5 in the filter tank 4.

[0025] In this solution, the sewage discharge mechanism includes a sewage discharge pipe 16, which is installed at the bottom end of the filter box 1. The sewage discharge pipe 16 is connected to the filter tank 4. A valve 17 is provided on the sewage discharge pipe 16. By opening the valve 17 on the sewage discharge pipe 16, the sewage generated by cleaning the filter mesh layer 5 can be discharged through the sewage discharge pipe 16 at the bottom end of the filter tank 4.

[0026] In the present embodiment, the sealing mechanism includes a sealing box 18, which is installed at the top of the filter box 1. A sealing groove is provided between the interior of the sealing box 18 and the filter tank 4. A sealing plate 19 is provided on the sealing groove. A telescopic mechanism 20 is provided between the top of the sealing box 18 and the sealing plate 19. The sealing plate 19 is moved by controlling the output end of the telescopic mechanism 20 at the top of the sealing box 18. The sealing plate 19 moves downward in the sealing groove, and the sealing plate 19 blocks the filter tank 4, thereby facilitating the cleaning of the filter mesh layer 5.

[0027] In this solution, the telescopic mechanism 20 and the lifting mechanism 14 are both electric telescopic rods, which have the characteristics of high movement accuracy and good stability, thereby improving the movement accuracy.

[0028] In this solution, sealing strips are provided around the positioning plate 10, and the sealing strips can improve the sealing between the positioning plate 10 and the rectangular groove.

[0029] In this solution, the valve 17 is an electric valve, and the opening and closing of the valve 17 can be conveniently controlled by the electric valve.

[0030] In this solution, flanges are provided on the water inlet pipe 2, the discharge pipe 3 and the sewage pipe 16, and the flanges facilitate the water inlet pipe 2, the discharge pipe 3 and the sewage pipe 16 to be connected to external pipes.

[0031] In this solution, an inclined groove is provided between the sewage pipe 16 and the filter tank 4 , and the inclined groove between the sewage pipe 16 and the filter tank 4 can facilitate the water in the filter tank 4 to flow into the sewage pipe 16 .

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A filtering mechanism for purifying waste emulsion, comprising a filtering box (1) and a water inlet pipe (2), characterized in that: A discharge pipe (3) is provided on one side of the filter box (1), a filter tank (4) is provided inside the filter box (1), a filter mesh layer (5), a sealing mechanism and a cleaning mechanism are provided on the filter tank (4), a plurality of filter mesh layers (5) are provided, a sewage discharge mechanism is provided between the bottom end of the filter tank (4) and the filter box (1), two filter tanks (4) are provided, a connecting pipe (6) is provided between the two filter tanks (4) and the discharge pipe (3), a guide pipe (7) is provided between the two filter tanks (4) and the water inlet pipe (2), a three-way valve (8) is provided between the water inlet pipe (2) and the two guide pipes (7), the cleaning mechanism comprises a threaded groove and a cleaning box (9), the threaded groove is provided at the top end of the filter box (1), the threaded groove and the two guide pipes (7) are connected to each other, and a three-way valve (8) is provided between the two filter tanks (4) and the water inlet pipe (2). A rectangular groove is provided between the filter grooves (4); a positioning plate (10) is provided at the bottom end of the cleaning box (9); the positioning plate (10) abuts against the rectangular groove; a threaded ring (11) is provided on the threaded groove; the threaded ring (11) abuts against the top end of the positioning plate (10); a lifting groove is provided between the inside of the cleaning box (9) and the bottom end of the positioning plate (10); a lifting plate (12) is provided on the lifting groove; a nozzle (13) is provided at the bottom end of the lifting plate (12); a plurality of nozzles (13) are provided; a lifting mechanism (14) is provided between the top end of the cleaning box (9) and the lifting plate (12); a water guide cavity is provided between the lifting plate (12) and the nozzle (13); a hose (15) is provided between the outside of the cleaning box (9) and the water guide cavity.

2. A filtering mechanism for purifying waste emulsion according to claim 1, characterized in that: The sewage discharge mechanism comprises a sewage discharge pipe (16), the sewage discharge pipe (16) is installed at the bottom end of the filter box (1), the sewage discharge pipe (16) is connected to the filter tank (4), and a valve (17) is provided on the sewage discharge pipe (16).

3. A filtering mechanism for purifying waste emulsion according to claim 2, characterized in that: The sealing mechanism comprises a sealing box (18), the sealing box (18) being mounted on the top end of the filter box (1), a sealing groove being provided between the interior of the sealing box (18) and the filter tank (4), a sealing plate (19) being provided on the sealing groove, and a telescopic mechanism (20) being provided between the top end of the sealing box (18) and the sealing plate (19).

4. A filtering mechanism for purifying waste emulsion according to claim 3, characterized in that: The telescopic mechanism (20) and the lifting mechanism (14) are both electric telescopic rods.

5. A filtering mechanism for purifying waste emulsion according to claim 4, characterized in that: Sealing strips are arranged around the positioning plate (10).

6. A filtering mechanism for purifying waste emulsion according to claim 5, characterized in that: The valve (17) is an electric valve.

7. A filtering mechanism for purifying waste emulsion according to claim 6, characterized in that: The water inlet pipe (2), the discharge pipe (3) and the sewage discharge pipe (16) are all provided with flanges.

8. The filtering mechanism for purifying waste emulsion according to claim 7, characterized in that: An inclined groove is provided between the sewage discharge pipe (16) and the filter tank (4).