Release agent preparation device

By designing a modulation device for plastic mold release agent, the loss and pollution problems during filling process caused by poor fluidity of the mold release agent are solved, and the effect of reducing waste of mold release agent and improving production efficiency is achieved.

CN222805044UActive Publication Date: 2025-04-29SHANGHAI HD CHEM CO LTD
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Patent Information

Application Number
CN202421477025.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-29
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the preparation of plastic mold release agent, the mold release agent after preparation is poor, which makes it easy to drip at the mouth of the iron can during the filling process, causing losses and pollution. At the same time, the mold release agent will also be attached to the inner wall of the stirring container, resulting in serious waste.

Method used

A mold release agent modulation device is designed, including a base plate, an iron can and a mixing and filling device. The mixed and injecting device can simultaneously inject polysiloxane, active agent, emulsifier and water directly into the iron can in proportion, and mix and modulate in the iron can, avoiding the traditional process of refilling after modulation.

Benefits of technology

By filling and then preparing, the problem of dripping and contaminating the iron can during the filling process is avoided, the waste of the mold release agent is reduced, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mold release agent preparation, in particular to a mold release agent preparation device, which adopts the technical scheme that the mold release agent preparation device comprises a bottom plate and an iron can, a base is fixedly mounted at one end of the bottom plate, clamping plates are fixedly mounted on the periphery of the top surface of the base, and the iron can is inserted among the clamping plates mounted on the periphery of the top surface of the base. The plastic release agent has the advantages that polysiloxane, an active agent, an emulsifying agent and water are directly injected into an iron can in proportion through the mixed material injection device, and the polysiloxane, the active agent, the emulsifying agent and the water are mixed and blended in the iron can to form the plastic release agent, so that the effect that the plastic release agent is blended after being filled into the iron can is achieved; the problems of loss of the release agent, pollution to the iron can and the like due to the fact that the release agent with poor flowability is dropped and hung at the opening of the iron can in the filling process are avoided; meanwhile, a stirring container is omitted, the iron can serves as the stirring container, and waste of the release agent is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of release agent modulation, in particular to a release agent modulation device. Background Art

[0002] Plastic release agent is a water-based emulsion made by reacting high-viscosity polysiloxane, environmentally friendly surfactant and high-efficiency emulsifier. This product is specially used for release from molds during injection molding, blister molding and plastic product production and processing. It is mainly used for demoulding and anti-sticking during cutting of rubber, plastic, EVA, printing glue, wire and cable, hot melt adhesive products and adhesive tape. Most of this product is in the form of iron can spray. This kind of release agent is simple and light to use and easy to use.

[0003] The prior art has the following deficiencies: in the preparation process of the plastic release agent, usually polysiloxane, active agent, emulsifier and water are first poured into a stirring container in proportion, and after being evenly mixed, they are uniformly filled into an iron can; since the fluidity of the prepared release agent is much lower than that of raw materials such as polysiloxane, active agent and emulsifier, the release agent is easy to drip on the mouth of the iron can during the filling process, which not only causes the loss of the release agent, but also easily pollutes the iron can, and after the filling is completed, a thick layer of release agent will also adhere to the inner wall of the stirring container, resulting in serious waste of the release agent.

[0004] Therefore, it is necessary to invent a release agent modulation device. Utility Model Content

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a release agent modulation device, comprising a bottom plate and an iron can, wherein a base is fixedly installed at one end of the bottom plate, and clamping plates are fixedly installed around the top surface of the base, and the iron can is inserted between the clamping plates installed around the top surface of the base, and a first material tank, a second material tank, a third material tank and a fourth material tank are arranged on the side of the bottom plate, and a mixing and injection device is installed on the top surface of the bottom plate, and the mixing and injection device can simultaneously inject the raw materials in the first material tank, the second material tank, the third material tank and the fourth material tank into the iron can, and the mixing and injection device can mix the raw materials evenly in the iron can.

[0006] Preferably, the mixing and injection device includes a hydraulic rod, which is fixedly mounted on the top surface of the base, and a lifting plate is fixedly mounted on the upper end of the hydraulic rod, and slots are arranged on the top surface of the lifting plate, and one end of the lifting plate extends above the mouth of the iron can.

[0007] Preferably, the mixing and injection device includes a round tube, which is fixedly mounted on the top surface of one end of the lifting plate extending above the iron can, and an injection head is fixedly mounted on the lower end of the round tube, which passes through the lifting plate and extends downward, and can be inserted downward into the mouth of the iron can.

[0008] Preferably, the mixing and injection device comprises a diverter, the diverter is fixedly mounted on the inner wall of the circular tube, the outer wall of the diverter is provided with grooves around it, and the grooves on the outer wall of the diverter extend from the top surface of the diverter to the bottom surface of the diverter.

[0009] Preferably, the mixing and injection device includes a conduit, one end of which is inserted and installed around the outer wall of the circular tube, four of the conduits are opposite to the grooves around the outer wall of the diverter, the outer walls of the four conduits are embedded in the grooves on the top surface of the lifting plate, and the ends of the four conduits away from the circular tube extend respectively to connect to the first material tank, the second material tank, the third material tank and the fourth material tank.

[0010] Preferably, the mixing and injection device includes a motor, the top surface of the circular tube is sealed, the motor is fixedly mounted on the top surface of the circular tube, a stirring rod is fixedly mounted on the lower output end of the motor, the stirring rod penetrates downwardly through the top surface of the circular tube and the diverter in sequence, one end of the stirring rod penetrates the diverter, passes through the center of the injection head and extends downward, and a stirring head is fixedly mounted on the lower end of the stirring rod.

[0011] Preferably, polysiloxane is injected into the first material tank, an active agent is injected into the second material tank, an emulsifier is injected into the third material tank, and water is injected into the fourth material tank.

[0012] The beneficial effects of the utility model are as follows: polysiloxane, active agent, emulsifier and water are directly injected into the iron can in proportion through the mixing and injection device, and the polysiloxane, active agent, emulsifier and water are mixed and prepared into the plastic release agent in the iron can, so as to achieve the effect of canning first and then preparing, and avoid the release agent with poor fluidity dripping on the can mouth of the iron can during the filling process, thereby causing the loss of the release agent and contaminating the iron can. At the same time, the stirring container is omitted, that is, the iron can itself is used as the stirring container, which greatly reduces the waste of the release agent. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A front view of a release agent modulation device provided by the utility model;

[0014] Figure 2 A top view of a release agent modulation device provided by the utility model;

[0015] Figure 3 A schematic diagram of the structure of a mixing and injection device of a release agent modulation device provided by the utility model;

[0016] Figure 4 A cross-sectional view of an iron can of a release agent preparation device provided by the utility model;

[0017] Figure 5 A cross-sectional view of an injection head of a mold release agent modulation device provided by the utility model;

[0018] Figure 6 The utility model provides a schematic diagram of the internal structure of a circular tube of a mold release agent modulation device.

[0019] In the figure: bottom plate 11, base 12, card plate 13, iron can 14, first material can 15, second material can 16, third material can 17, fourth material can 18, hydraulic rod 21, lifting plate 22, round tube 23, injection head 24, diverter 25, conduit 26, motor 27, stirring rod 28, stirring head 29. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0021] Example 1

[0022] like Figure 1-Figure 4 As shown, a release agent modulation device in an embodiment of the first aspect of the utility model comprises a bottom plate 11 and an iron can 14, a base 12 is fixedly installed at one end of the bottom plate 11, a clamping plate 13 is fixedly installed around the top surface of the base 12, the iron can 14 is inserted between the clamping plates 13 installed around the top surface of the base 12, a first material tank 15, a second material tank 16, a third material tank 17 and a fourth material tank 18 are arranged on the side of the bottom plate 11, and a mixing and injection device is installed on the top surface of the bottom plate 11, the mixing and injection device can simultaneously inject the raw materials in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 into the iron can 14, and the mixing and injection device can mix the raw materials in the iron can 14 evenly.

[0023] In the above embodiments, it should be noted that the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 are respectively injected with polysiloxane, an active agent, an emulsifier and water, and the polysiloxane, the active agent, the emulsifier and the water are directly injected into the iron can 14 in proportion through a mixing and injection device, and then the polysiloxane, the active agent, the emulsifier and the water are mixed and modulated into a plastic release agent in the iron can 14, so as to achieve the effect of canning first and then modulating, thereby avoiding the release agent with poor fluidity dripping on the mouth of the iron can 14 during the filling process, thereby causing the loss of the release agent and contaminating the iron can 14; at the same time, the stirring container is omitted, that is, the iron can 14 itself is used as a stirring container, which greatly reduces the waste of the release agent.

[0024] Example 2

[0025] like Figure 3-Figure 6As shown, a release agent modulation device includes all the contents of Example 1. In addition, the mixing and injection device includes a hydraulic rod 21, which is fixedly mounted on the top surface of the base 12. A lifting plate 22 is fixedly mounted on the upper end of the hydraulic rod 21. The top surface of the lifting plate 22 is arranged with slots. One end of the lifting plate 22 extends to the top of the can mouth of the iron can 14. The mixing and injection device includes a round tube 23, which is fixedly mounted on the top surface of one end of the lifting plate 22 extending above the iron can 14. An injection head 24 is fixedly mounted on the lower end of the round tube 23. The injection head 24 penetrates the lifting plate 22 and extends downward. The injection head 24 can be inserted downward into the iron can 1 4 tank mouth, the mixing and injection device includes a diverter 25, the diverter 25 is fixedly installed on the inner wall of the circular tube 23, the outer wall of the diverter 25 is provided with grooves around, the outer wall grooves of the diverter 25 extend from the top surface of the diverter 25 to the bottom surface of the diverter 25, the mixing and injection device includes a conduit 26, one end of the conduit 26 is inserted and installed around the outer wall of the circular tube 23, four conduits 26 are directly opposite to the grooves around the outer wall of the diverter 25, the outer walls of the four conduits 26 are embedded in the grooves on the top surface of the lifting plate 22, and the ends of the four conduits 26 away from the circular tube 23 extend respectively to connect to the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18.

[0026] In the above embodiment, it should be noted that air pumps are provided in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18. In the initial state, the hydraulic rod 21 is in a fully extended state. The iron can 14 is inserted between the clamping plates 13 fixed around the top surface of the base 12. The hydraulic rod 21 is started to drive the lifting plate 22 to contract, and the lifting plate 22 drives the injection head 24 to insert into the can mouth of the iron can 14. The air pumps in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 are started to inject the raw materials in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 along the conduit 26 into the diverter 25 and converge in the circular tube 23 through the diverter 25, and finally injected into the iron can 14 through the circular tube 23, so as to achieve the effect of directly injecting polysiloxane, active agent, emulsifier and water into the iron can 14 in proportion.

[0027] Example 3

[0028] like Figure 3-Figure 6 As shown, a release agent modulation device includes all the contents of Example 1. In addition, the mixing and injection device includes a motor 27. The top surface of the circular tube 23 is sealed. The motor 27 is fixedly installed on the top surface of the circular tube 23. A stirring rod 28 is fixedly installed at the output end of the lower end of the motor 27. The stirring rod 28 penetrates the top surface of the circular tube 23 and the diverter 25 downward in sequence. One end of the stirring rod 28 penetrates the diverter 25, passes through the center of the injection head 24 and extends downward, and a stirring head 29 is fixedly installed at the lower end of the stirring rod 28.

[0029] In the above embodiment, it should be noted that after the polysiloxane, the active agent, the emulsifier and the water are directly injected into the iron can 14 in proportion, the stirring head 29 and the stirring rod 28 are driven to rotate by starting the motor 27 to achieve the effect of fully mixing the polysiloxane, the active agent, the emulsifier and the water to form a release agent, and finally the mouth of the iron can 14 is sealed to complete the preparation and canning of the release agent.

[0030] Example 4

[0031] like Figure 1 As shown, a release agent preparation device includes all the contents of Example 1, in addition, polysiloxane is injected into the first material tank 15, the active agent is injected into the second material tank 16, the emulsifier is injected into the third material tank 17, and water is injected into the fourth material tank 18.

[0032] In the above embodiment, it should be noted that the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 1 are independent tanks, and the proportions of polysiloxane, active agent, emulsifier and water injected into the iron tank 14 are different.

[0033] The use process of the utility model is as follows: a person skilled in the art will insert the iron can 14 between the card plates 13 fixed around the top surface of the base 12, start the hydraulic rod 21 to drive the lifting plate 22 to shrink, the lifting plate 22 drives the injection head 24 to insert into the can mouth of the iron can 14, and at the same time, the stirring rod 28 and the stirring head 29 are also inserted into the iron can 14, and the air pumps in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 are started to inject the polysiloxane, the active agent, the emulsifier and the water in the first material tank 15, the second material tank 16, the third material tank 17 and the fourth material tank 18 into the diverter 25 along the conduit 26 according to a certain proportion and converge in the circular tube 23 through the diverter 25, and then inject it into the iron can 14 through the circular tube 23, and then start the motor 27 to drive the stirring head 29 and the stirring rod 28 to rotate, so as to achieve the effect of fully mixing the polysiloxane, the active agent, the emulsifier and the water to form a release agent, and finally seal the can mouth of the iron can 14 to complete the preparation and canning of the release agent.

[0034] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.

Claims

1. A release agent preparation device, comprising a bottom plate (11) and an iron can (14), wherein a base (12) is fixedly mounted on one end of the bottom plate (11), a clamping plate (13) is fixedly mounted around the top surface of the base (12), and the iron can (14) is inserted between the clamping plates (13) mounted around the top surface of the base (12), characterized in that: A first material tank (15), a second material tank (16), a third material tank (17) and a fourth material tank (18) are arranged on the side of the bottom plate (11), and a mixing and injecting device is installed on the top surface of the bottom plate (11). The mixing and injecting device can simultaneously inject the raw materials in the first material tank (15), the second material tank (16), the third material tank (17) and the fourth material tank (18) into the iron tank (14), and the mixing and injecting device can evenly mix the raw materials in the iron tank (14).

2. A release agent preparation device according to claim 1, characterized in that: The mixing and injection device comprises a hydraulic rod (21), wherein the hydraulic rod (21) is fixedly mounted on the top surface of the base (12), a lifting plate (22) is fixedly mounted on the upper end of the hydraulic rod (21), the top surface of the lifting plate (22) is arranged with slots, and one end of the lifting plate (22) extends to above the mouth of the iron can (14).

3. A release agent preparation device according to claim 2, characterized in that: The mixing and injecting device comprises a round tube (23), wherein the round tube (23) is fixedly mounted on the top surface of one end of the lifting plate (22) extending above the iron can (14), and an injection head (24) is fixedly mounted on the lower end of the round tube (23), wherein the injection head (24) penetrates the lifting plate (22) and extends downward, and the injection head (24) can be inserted downward into the can mouth of the iron can (14).

4. A release agent preparation device according to claim 3, characterized in that: The mixing and injection device comprises a flow divider (25), wherein the flow divider (25) is fixedly mounted on the inner wall of the circular tube (23), and the outer wall of the flow divider (25) is provided with grooves around it, and the grooves on the outer wall of the flow divider (25) extend from the top surface of the flow divider (25) to the bottom surface of the flow divider (25).

5. A release agent preparation device according to claim 4, characterized in that: The mixing and injection device comprises a conduit (26), one end of which is inserted and installed around the outer wall of the circular tube (23), four of the conduits (26) are directly opposite to the grooves around the outer wall of the diverter (25), the outer walls of the four conduits (26) are embedded in the grooves on the top surface of the lifting plate (22), and the ends of the four conduits (26) away from the circular tube (23) are respectively extended to connect to the first material tank (15), the second material tank (16), the third material tank (17) and the fourth material tank (18).

6. A release agent preparation device according to claim 5, characterized in that: The mixing and injection device comprises a motor (27). The top surface of the circular tube (23) is sealed. The motor (27) is fixedly mounted on the top surface of the circular tube (23). A stirring rod (28) is fixedly mounted on the output end of the lower end of the motor (27). The stirring rod (28) penetrates downward through the top surface of the circular tube (23) and the diverter (25) in sequence. One end of the stirring rod (28) penetrates the diverter (25), passes through the center of the injection head (24) and extends downward. A stirring head (29) is fixedly mounted on the lower end of the stirring rod (28).

7. A release agent preparation device according to claim 1, characterized in that: The first material tank (15) is injected with polysiloxane, the second material tank (16) is injected with an active agent, the third material tank (17) is injected with an emulsifier, and the fourth material tank (18) is injected with water.