Reaction tank cooling device

By designing a reaction tank cooling device composed of an annular disk, mounting cylinder, heat sink and fin, the existing cooling device is solved, and the problems of time-consuming processing, difficulty in maintenance and poor cooling effect are achieved, efficient heat exchange and simple maintenance are achieved, and operation and maintenance costs are reduced.

CN222805157UActive Publication Date: 2025-04-29TIANJIN HUANLI CHEMICAL CO LTD
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Patent Information

Application Number
CN202421500768.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The cooling device of the existing reactor has a long path and strong fixed nature of the cold water pipe, which makes processing time and effortless, and the cold water pipe cannot be removed, and the fluid flow diameter is long and the slope is slow, which is prone to scaling and deposition problems, which affects the cooling effect and is difficult to maintain, which increases equipment loss and operation and maintenance costs.

Method used

A reaction tank cooling device is designed, including an annular disk, mounting cylinder, heat sink and fins. The heat sink has an arc-shaped cavity structure, which contacts the outer wall of the reaction tank through the fins to achieve efficient heat exchange. The device can be installed and disassembled independently, making the cold water easy to flow and easy to maintain.

Benefits of technology

It realizes efficient heat exchange, reduces the operation and maintenance costs of the reaction tank, simplifies the maintenance process, and avoids equipment losses caused by strong fixity of the cooling device. The device is independent of the reaction tank, making it convenient for installation and disassembly.

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Abstract

The utility model discloses a reaction tank cooling device, and mainly relates to the technical field of reaction tank temperature control. Comprising an annular disc, a mounting cylinder vertically extending downwards is fixed to the inner ring of the annular disc, cooling fins in an annular array relative to the mounting cylinder are arranged below the mounting cylinder, the cooling fins are arc-shaped sheets coaxial with the mounting cylinder, arc-shaped cavities matched with the cooling fins in shape are formed in the cooling fins, and the cooling fins are arranged in the arc-shaped cavities. A water outlet joint and a water inlet joint are respectively arranged on the outer wall of the radiating fin, fins fixed with the radiating fin are arranged on the arc-shaped inner wall of the inner side of the radiating fin, the fins are strip-shaped metal sheets, and the length direction of the fins is consistent with the axial direction of the radiating fin. The reaction tank has the beneficial effects that the reaction container can be cooled, and the reaction tank can be mounted and dismounted under the condition that the use of the reaction tank is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction tank temperature control, in particular to a reaction tank cooling device. Background Art

[0002] In chemical processes, reactors with cooling structures are commonly used because the internal environment needs to be quickly cooled during the reaction. The cooling structure of most reactors is to install a spirally wound cold water pipe on the outer wall. The entire device is cooled by the cold water system that is introduced into the workshop. This cooling structure needs to be processed as an integrated unit when the equipment is produced. The coil is spirally wound around the outside of the tank and fixed by welding. Due to the long winding path, the processing process is very time-consuming and labor-intensive. Moreover, the cold water pipe cannot be removed after processing, and the cold water pipe has a single flow direction. The flow path of the fluid is very long and the slope is slow. Once there are scaling and deposition problems inside, the inside cannot be treated in time, resulting in a significant reduction in the cooling effect. Therefore, when there are similar problems with existing reactors with cooling functions, the entire reactor can only be treated, resulting in high equipment loss costs. Utility Model Content

[0003] The utility model aims to provide a reaction tank cooling device, which can cool the reaction container and can be installed and disassembled without affecting the use of the reaction tank.

[0004] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A reaction tank cooling device comprises an annular disk, the inner ring of which is fixed with a mounting tube extending vertically downward, a heat sink in an annular array relative to the mounting tube is provided below the mounting tube, the heat sink is an arc-shaped plate coaxial with the mounting tube, an arc-shaped cavity corresponding to the shape of the heat sink is provided inside the heat sink, a water outlet joint and a water inlet joint are respectively provided on the outer wall of the heat sink, a fin fixed to the heat sink is provided on the inner arc-shaped inner wall, the fin is an elongated metal sheet, and its length direction is consistent with the axial direction of the heat sink.

[0006] The top side of the heat sink is hinged to the lower part of the inner wall of the mounting tube.

[0007] The plane where the fins are located corresponds to the radial direction of the heat sink, and when the heat sink is in a vertical state, the inner side edges of the fins are used to contact the outer wall of the reaction tank.

[0008] An articulated seat is provided on the inner wall of the mounting tube near the bottom side. The number of the articulated seats corresponds to the heat sink and the articulated seats are arranged in an equidistant array relative to the annular disk. A protrusion is provided in the center of the top side of the heat sink. A hinge shaft rotatably connected to the articulated seat is fixed through the protrusion.

[0009] The annular disk is detachably provided with a plurality of mounting seats, the outer ends of the mounting seats are provided with strip holes, and the inner ends of the mounting seats are provided with mounting holes, a plurality of mounting grooves are provided in an annular array on the outer circumferential surface of the annular disk, the groove width of the mounting grooves is consistent with the width of the strip holes, a first stud bolt penetrates the mounting hole, and a second stud bolt penetrates both the strip holes and the mounting grooves.

[0010] It also includes a base, a limiting cylinder whose inner diameter is adapted to the outer peripheral surface of the heat sink, an annular boss is arranged on the inner wall of the limiting cylinder, and a supporting leg is fixed to the bottom of the limiting cylinder.

[0011] The water inlet joint is arranged at the bottom of the heat sink, and the water outlet joint is arranged at the upper part of the heat sink.

[0012] The water inlet joint is arranged at the bottom of the heat sink, the water outlet joint is arranged at the upper part of the heat sink, and the distance from the annular boss to the top of the limiting sleeve is smaller than the distance from the water inlet joint to the bottom side of the heat sink.

[0013] A flexible bushing is arranged on the inner wall of the limiting cylinder.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The cooling device achieves high-efficiency heat exchange through fins and has a good cooling effect. It can exist independently of the reaction vessel and can be installed and disassembled without affecting the use of the reaction vessel. The entire cavity can accommodate cold water, which can greatly reduce circulation problems compared to serpentine long pipelines and is easy to maintain. Even if there is a problem with the device, it can be solved by maintaining the cooling device alone, which does not affect the service life of the reaction tank and reduces operation and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall schematic diagram of embodiment 1 of the utility model.

[0017] Figure 2 It is a schematic diagram of the installation and disassembly state of Example 1 of the utility model.

[0018] Figure 3 It is a schematic diagram of Example 2 of the utility model.

[0019] Figure 4 It is a top view of embodiment 2 of the present utility model.

[0020] Figure 5 This utility model Figure 4 Schematic diagram under the AA section.

[0021] Numbers shown in the accompanying drawings:

[0022] 1. Annular disk; 2. Mounting cylinder; 3. Mounting groove; 4. Mounting seat; 5. First stud bolt; 6. Second stud bolt; 7. Strip hole; 8. Articulated seat; 9. Heat sink; 10. Cavity; 11. Bump; 12. Articulated shaft; 13. Water outlet joint; 14. Water inlet joint; 15. Fin; 16. Limiting cylinder; 17. Annular boss. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.

[0024] Embodiment 1:

[0025] The device can be used in conjunction with a reaction tank and is easy to disassemble, replace and maintain.

[0026] The main structure includes:

[0027] The annular disk 1 can be processed by a flange of corresponding size. The inner ring of the annular disk 1 is fixedly welded with a straight cylindrical mounting tube 2 extending vertically downward. The mounting tube 2 has a larger diameter than the corresponding reaction tank and can be easily inserted into the reaction tank.

[0028] There are 16 mounting grooves 3 in an annular array on the outer peripheral surface of the annular disk 1. The annular disk 1 is detachably provided with a plurality of mounting seats 4. The mounting seat 4 is a long strip plate, and a strip hole 7 is provided at one end thereof. The other end of the mounting seat 4 is provided with a mounting hole, and the center of the mounting hole is collinear with the center of the strip hole 7. The mounting hole is provided with a first stud bolt 5, and the strip hole 7 is provided with a second stud bolt 6. The width of the strip hole 7 is consistent with the width of the mounting groove 3. The second stud bolt 6 penetrates the mounting groove 3 and the strip hole 7 to achieve the fixation of the mounting seat 4 and the annular disk 1. The first stud bolt 5 penetrates the mounting hole and the flange on the upper part of the reaction tank to achieve the fixation of the mounting seat 4 and the top of the reaction tank, thereby fixing the device on the reaction tank.

[0029] The reaction tank / reactor is a segmented structure, and a flange structure is usually provided at the connection between the tank top and the tank body. The annular plate is fixed to the flange structure through the mounting seat 4, which utilizes the structure of the original reaction tank, and the fixing is more flexible, the operation is simple, and the disassembly and installation are time-saving and labor-saving.

[0030] The inner wall of the installation tube 2 is provided with a hinge seat 8 near the bottom side, and the hinge seats 8 are multiple and arranged in an array with equal distances relative to the annular disk 1. In this example, there are 8 hinge seats 8.

[0031] Below the annular disk 1, there are 8 heat sinks 9 arranged in an annular array relative to the annular disk 1. The heat sink 9 is an arc-shaped sheet coaxial with the annular sheet. In this example, the heat sink 9 is an arc-shaped sheet at a 44-degree angle. A protrusion 11 is provided in the center of the top side of the heat sink 9. A hinge shaft 12 rotatably connected to the hinge seat 8 is fixed through the protrusion 11. Based on the above structure, when the heat sink 9 is hanging down, the 8 heat sinks 9 are surrounded into a cylindrical shape coaxial with the annular disk 1.

[0032] The heat sink 9 is a metal thin shell structure, and an arc-shaped cavity 10 adapted to its shape is provided inside the heat sink 9. The cavity 10 is used to flow cooling liquid. A water outlet joint 13 is provided at the top of the heat sink 9, and a water inlet joint 14 is provided at the bottom of the heat sink 9. The water inlet joint 14 is used to connect a cold water pipe to inject cold water into the cavity 10, and the water outlet joint 13 discharges the water flow. In an ordinary workshop, the water inlet joint 14 and the water outlet joint 13 can be connected to the cooling water system in the workshop.

[0033] The inner arc-shaped inner wall of the heat sink 9 is provided with a fin 15 fixed thereto. The fin 15 is a long metal sheet, and the length direction is consistent with the axial direction of the heat sink 9. The plane where the fin 15 is located corresponds to the radial direction of the heat sink 9. When the heat sink 9 is in a vertical state, the inner side edge of the fin 15 is used to contact the outer wall of the reaction tank to achieve efficient heat exchange.

[0034] Based on the above structure, cold water is connected through the heat sink 9 to maintain a low temperature, and high-efficiency cooling heat exchange is performed with the reaction tank through the fins 15 to achieve efficient cooling.

[0035] The advantage of this device is that it can be easily disassembled and assembled, and the cooling structure and the reaction tank are independent of each other. This device can be assembled and installed with the reaction tank when the reaction tank is processed, can be installed with the reaction tank at the construction site, or can be installed separately according to the process requirements after the enterprise is put into use without disassembling and moving the reaction tank.

[0036] Regardless of the installation method, during installation, the cooling device is hoisted so that it is sleeved on the outside of the reaction tank from top to bottom. During the sleeve connection process, since the heat sink 9 is hinged, it can be assisted to open slightly outward, which is convenient and easy to sleeve on the outside of the reaction tank. At the same time, the annular disk 1 is obviously larger than the reaction tank, and it is also easy to sleeve on the reaction tank downward. After the annular disk 1 is installed and fixed on the top of the tank, the matching is completed. Then, the cold water pipeline is connected and it can be put into use.

[0037] After installation, the device can allow the heat sink 9 to fall naturally due to gravity, or a heat-insulating material (such as a foam belt, a pearl cotton belt, or a non-woven belt) can be used to wrap the middle or bottom of the heat sink 9, which can not only keep warm but also allow the heat sink 9 to hold the reaction tank tightly and the fins 15 to fit closely to the tank wall.

[0038] As described above, the cooling device can also be quickly and easily disassembled through reverse operation, so that when inspection is required, damage occurs and the device needs to be repaired or replaced, or when the cooling function is no longer needed, the cooling mechanism can be removed from the reaction tank alone without affecting or damaging the reaction tank, thereby simplifying and saving operation and maintenance costs.

[0039] Embodiment 2:

[0040] This example is different from Embodiment 1 in that a different structure is used for fixing the cooling device.

[0041] In this example, the above-mentioned mounting base 4 is not used for fixing, but a base with limiting and supporting functions is additionally included.

[0042] The base is arranged below the heat sink 9, and includes a limiting cylinder 16. A support leg is fixed to the bottom of the limiting cylinder 16 to facilitate supporting and lifting the limiting cylinder 16. The limiting cylinder 16 can be directly placed on the bottom surface through the support leg. The lifting effect of the support leg is conducive to providing space for the discharge port at the bottom of the reaction tank, the pipeline layout, etc.

[0043] The inner curvature of the limiting cylinder 16 is adapted to the outer curvature of the heat sink 9, and the heat sink 9 can be inserted into the limiting cylinder 16 to limit the heat sink 9. At the same time, during the insertion, a flexible bushing can be added to the inner wall of the limiting cylinder 16, and the flexible bushing can be lined with non-woven fabric inside to achieve the effects of heat preservation, buffering, and plugging.

[0044] An annular boss 17 is provided on the inner wall of the limiting cylinder 16, and the distance from the annular boss 17 to the top of the limiting sleeve is smaller than the distance from the water inlet joint 14 to the bottom side of the heat sink 9, and the inner ring diameter of the annular boss 17 is smaller than the diameter of the heat sink 9, so that the bottom of the heat sink 9 can fall on the annular boss 17, thereby realizing the limitation and support of the cooling device through the base.

[0045] This example omits the installation process of using bolts on the flange structure, and directly inserts the bottom of the heat sink 9 into the limiting cylinder 16, which makes installation and disassembly more convenient and efficient.

Claims

1. A reaction tank cooling device, characterized in that: It comprises an annular disk, the inner ring of which is fixed with a mounting tube extending vertically downward, a heat sink in an annular array relative to the mounting tube is arranged below the mounting tube, the heat sink is an arc-shaped sheet coaxial with the mounting tube, an arc-shaped cavity adapted to the shape of the heat sink is arranged inside the heat sink, a water outlet joint and a water inlet joint are respectively arranged on the outer wall of the heat sink, a fin fixed to the heat sink is arranged on the inner arc-shaped inner wall, the fin is an elongated metal sheet, and the length direction thereof is consistent with the axial direction of the heat sink.

2. A reaction tank cooling device according to claim 1, characterized in that: The top side of the heat sink is hinged to the lower part of the inner wall of the mounting tube.

3. A reaction tank cooling device according to claim 2, characterized in that: The plane where the fins are located corresponds to the radial direction of the heat sink, and when the heat sink is in a vertical state, the inner side edges of the fins are used to contact the outer wall of the reaction tank.

4. A reaction tank cooling device according to claim 2, characterized in that: An articulated seat is provided on the inner wall of the mounting tube near the bottom side. The number of the articulated seats corresponds to the heat sink and the articulated seats are arranged in an equidistant array relative to the annular disk. A protrusion is provided in the center of the top side of the heat sink. A hinge shaft rotatably connected to the articulated seat is fixed through the protrusion.

5. A reaction tank cooling device according to claim 1, characterized in that: The annular disk is detachably provided with a plurality of mounting seats, the outer ends of the mounting seats are provided with strip holes, and the inner ends of the mounting seats are provided with mounting holes, a plurality of mounting grooves are provided in an annular array on the outer circumferential surface of the annular disk, the groove width of the mounting grooves is consistent with the width of the strip holes, a first stud bolt penetrates the mounting hole, and a second stud bolt penetrates both the strip holes and the mounting grooves.

6. A reaction tank cooling device according to claim 1, characterized in that: It also includes a base, a limiting cylinder whose inner diameter is adapted to the outer peripheral surface of the heat sink, an annular boss is arranged on the inner wall of the limiting cylinder, and a supporting leg is fixed to the bottom of the limiting cylinder.

7. A reaction tank cooling device according to claim 1, characterized in that: The water inlet joint is arranged at the bottom of the heat sink, and the water outlet joint is arranged at the upper part of the heat sink.

8. A reaction tank cooling device according to claim 6, characterized in that: The water inlet joint is arranged at the bottom of the heat sink, the water outlet joint is arranged at the upper part of the heat sink, and the distance from the annular boss to the top of the limiting sleeve is smaller than the distance from the water inlet joint to the bottom side of the heat sink.

9. A reaction tank cooling device according to claim 6, characterized in that: A flexible bushing is arranged on the inner wall of the limiting cylinder.