Enamel reaction kettle convenient to maintain
By setting up a moving component in the enamel reactor, the cover plate and the stirring mechanism can be moved aside, solving the problems of inconvenience and safety hazards during maintenance of the existing enamel reactor, and achieving a more convenient and safe maintenance process.
Patent Information
- Application Number
- CN202421458399.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the maintenance of the existing enamel reactor, due to the overall length of the stirring assembly, some of the structures are still in the reactor when lifting the cover plate, which leads to inconvenience in repair and there is a risk of staff being accidentally injured by the stirring assembly, which reduces the practicality of the device.
An enamel reactor for easy maintenance is designed. By providing moving components, the cover plate and the stirring mechanism can be moved aside, thereby more conveniently repairing the interior of the reactor body, reducing the risk of injury to staff.
It realizes more convenient maintenance of the inside of the enamel reactor, improves the practicality and safety of the device, and makes the maintenance process more efficient and safe.
Smart Images

Figure CN222805175U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enamel reactors, and in particular to an enamel reactor which is easy to maintain. Background Art
[0002] The enamel reactor is a composite material product made by lining the inner surface of a steel container with glass containing high silicon dioxide, which is firmly adhered to the metal surface after high temperature burning. Therefore, it has the dual advantages of glass stability and metal strength, and is an excellent corrosion-resistant equipment.
[0003] The existing patent publication number CN219744803U discloses an enamel reactor that is easy to maintain. The cover plate can be used to seal the top of the reactor body after the feeding is completed. When the reactor body is in reaction operation, the stirring rod and spiral blades at the bottom of the stirring shaft can rotate under the drive of the driving mechanism to achieve stirring and turning of the reaction raw materials and promote the reaction. The scraper and scraper strip can scrape the inner wall and inner side wall of the bottom of the reactor body during rotation to prevent the reaction material from adhering to the inner wall of the reactor body. After the reaction is completed, the feed pipe guides the material, and finally the cover plate and the stirring assembly are driven upward by the electric lifting rod, so that the top of the reactor body is open, which is convenient for the staff to perform internal maintenance of the reactor body and is easy to use.
[0004] The above scheme has the following problems during implementation: the device lifts the cover plate by means of an electric lifting rod, and the reactor is in an open state, so that the staff can perform internal maintenance work on the reactor. However, a stirring assembly is also provided on the cover plate of the device. Since the stirring assembly is relatively long as a whole, when the cover plate is lifted, part of the structure of the stirring assembly is still in the reactor, which makes it inconvenient for the staff to perform maintenance work on the inside of the reactor. The stirring assembly is on the upper side of the reactor. When the staff perform maintenance work on the inside of the reactor, there is a high possibility that the staff will be accidentally injured by the stirring assembly, which greatly reduces the practicality of the device. To this end, we provide an enamel reactor that is easy to maintain to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an enamel reactor that is easy to maintain, so as to solve the problem that a stirring assembly is also arranged on the cover plate of the device in the prior art. Since the stirring assembly is relatively long as a whole, when the cover plate is lifted, part of the structure of the stirring assembly is still in the reactor, which makes it inconvenient for the staff to inspect the inside of the reactor. The stirring assembly is on the upper side of the reactor. When the staff repairs the inside of the reactor, there is a possibility that the staff may be accidentally injured by the stirring assembly, which greatly reduces the practicality of the device.
[0006] The utility model provides the following technical solution: an enamel reactor that is easy to maintain, comprising a base, a reactor body is mounted on the top of the base through a mounting sleeve, a cover plate is mounted on the top of the reactor body, lifting components for lifting the cover plate are mounted between both sides of the cover plate and the base, a stirring mechanism extending into the reactor body is mounted at the center of the cover plate, and a moving component for moving the cover plate, the lifting component and the stirring mechanism is mounted in the base.
[0007] As a preferred embodiment of the above technical solution, the two groups of lifting components include a moving seat, and limiting grooves are provided on both sides of the top of the base. The two groups of moving seats are slidably installed in the two groups of limiting grooves through the moving components. Electric lifting rods are installed on the top of the two groups of moving seats, and the tops of the two groups of electric lifting rods are connected to fixed blocks. The two groups of fixed blocks are respectively fixedly connected to the two sides of the cover plate.
[0008] As a preferred embodiment of the above technical solution, the moving component includes a slide groove and a motor 1, the slide groove is opened in the base, the motor 1 is installed at one end of the base, the output end of the motor 1 extends into the slide groove and is connected to a screw rod 1, and the surface thread sleeve of the screw rod 1 is provided with a screw sleeve, and the two ends of the screw sleeve close to the two groups of moving seats are connected to connecting rods, the two groups of connecting rods are respectively connected to the two groups of moving seats, and movable grooves are opened on both sides of the inner wall of the slide groove, and the connecting rod slides in the movable groove.
[0009] As a preferred embodiment of the above technical solution, the stirring mechanism includes a rotating component for stirring the reaction raw materials in the reactor body and a telescopic component for changing the length of the rotating component, the rotating component includes motor 2, the motor 2 is installed on the top of the cover plate, the output end of the motor 2 passes through the cover plate and is connected to a mounting plate, and the bottom end of the mounting plate is connected to a hollow shell, and the telescopic component is installed at the bottom end of the mounting plate.
[0010] As a preferred embodiment of the above technical solution, the telescopic assembly includes motor three, which is installed at the bottom end of the mounting plate and arranged in a hollow shell. The output end of motor three is connected to screw rod two, and a sleeve rod is provided on the surface thread of screw rod two, and the sleeve rod slides in the hollow shell, and stirring rods are equidistantly installed on the lower side of the surface of the sleeve rod.
[0011] As a preferred embodiment of the above technical solution, a rubber ring is glued to the joint between the bottom end of the cover plate and the top end of the reactor body.
[0012] As a preferred embodiment of the above technical solution, the hollow shell and the sleeve rod are both quadrilaterals, and the inner diameter of the hollow shell is matched with the outer diameter of the sleeve rod.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model arranges a moving component so that a starting motor drives a screw rod to rotate. Through rotation, the screw rod drives a screw sleeve to slide in a sliding groove, the screw sleeve drives two sets of connecting rods to slide in the movable groove, the two sets of connecting rods drive two sets of moving seats to slide in the limiting groove, the two sets of moving seats can drive an electric lifting rod, the electric lifting rod drives a fixed block, the fixed block drives a cover plate, and the cover plate drives a stirring mechanism until the cover plate and the stirring mechanism are moved aside. In this way, the interior of the reactor body can be repaired more conveniently, and the stirring mechanism can be moved away from the upper side of the reactor body, which makes it safer for workers when repairing, greatly increasing the convenience and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of an enamel reactor that is easy to maintain;
[0016] Figure 2 A schematic diagram of an enamel reactor in an open state for easy maintenance;
[0017] Figure 3 It is a schematic diagram of a top-view cross-sectional structure of an enamel reactor that is easy to maintain;
[0018] Figure 4 The present invention is a schematic diagram of the front cross-sectional structure of an enamel reactor which is easy to maintain.
[0019] In the figure: 1. base; 11. limit groove; 2. reactor body; 21. cover plate; 22. rubber ring; 3. lifting assembly; 31. moving seat; 32. electric lifting rod; 33. fixed block; 4. moving assembly; 41. slide groove; 42. motor one; 43. screw one; 44. screw sleeve; 45. connecting rod; 46. movable groove; 5. rotating assembly; 51. motor two; 52. mounting plate; 53. hollow shell; 6. telescopic assembly; 61. motor three; 62. screw two; 63. sleeve rod; 64. stirring rod. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] like Figure 1 and Figure 2As shown, the utility model provides a technical solution: an enamel reactor that is easy to maintain, including a base 1, a reactor body 2 is installed on the top of the base 1 through a mounting sleeve, and a cover plate 21 is installed on the top of the reactor body 2, and a rubber ring 22 is glued at the joint between the bottom end of the cover plate 21 and the top of the reactor body 2, so that the sealing between the cover plate 21 and the reactor body 2 can be increased, and lifting components 3 for lifting the cover plate 21 are installed between both sides of the cover plate 21 and the base 1, and a stirring mechanism extending into the reactor body 2 is installed at the center of the cover plate 21, and a moving component 4 for moving the cover plate 21, the lifting component 3 and the stirring mechanism is installed in the base 1. This structure makes it possible to lift and remove the cover plate 21 and the stirring mechanism, making it more convenient to inspect the inside of the reactor body 2, greatly increasing the device In order to improve the practicality, the two sets of lifting components 3 both include a moving seat 31, and limiting grooves 11 are provided on both sides of the top of the base 1. The two sets of moving seats 31 are slidably installed in the two sets of limiting grooves 11 through the moving components 4. The limiting grooves 11 can be used to limit the moving range of the moving seat 31, so that the cover plate 21 can be more accurately moved back to the upper side of the reactor body 2. The tops of the two sets of moving seats 31 are both installed with electric lifting rods 32, and the tops of the two sets of electric lifting rods 32 are both connected with fixed blocks 33. The two sets of fixed blocks 33 are respectively fixedly connected to the two sides of the cover plate 21. This structure drives the cover plate 21 to move upward, so that the cover plate 21 can be lifted, thereby opening the reactor body 2, and the opening of the reactor body 2 can be in an open state for a long time, so that it is convenient for the staff to inspect and repair the interior of the reactor body 2.
[0022] As an implementation method in this embodiment, Figure 3 As shown, the moving assembly 4 includes a slide 41 and a motor 42. The slide 41 is opened in the base 1. The motor 42 is installed at one end of the base 1. The output end of the motor 42 extends into the slide 41 and is connected to a screw 43. The surface of the screw 43 is threadedly sleeved with a screw sleeve 44. Both ends of the screw sleeve 44 near the two groups of moving seats 31 are connected with connecting rods 45. The two groups of connecting rods 45 are respectively connected to the two groups of moving seats 31, so that one group of screw sleeves 44 can drive the two groups of moving seats 31 to move at the same time. Both sides of the inner wall of the slide 41 are provided with movable grooves 46. The movable groove 46 is connected with the limit groove 11, and the connecting rod 45 slides in the movable groove 46. The structure drives the screw rod 43 to rotate through the motor 42, and then drives the screw sleeve 44 to move, so that the screw sleeve 44 drives the movable seat 31 to move through the connecting rod 45, and the electric lifting rod 32 can drive the cover plate 21 to move through the fixed block 33, so that the cover plate 21 can be moved away from the upper side of the reactor body 2. At the same time, the cover plate 21 can also move the stirring mechanism together, making it more convenient for the staff to repair the inside of the reactor body 2, greatly increasing the convenience of the device.
[0023] As an implementation method in this embodiment, Figure 4 As shown, the stirring mechanism includes a rotating component 5 for stirring the reaction raw materials in the reactor body 2 and a telescopic component 6 for changing the length of the rotating component 5. The rotating component 5 includes a second motor 51, which is installed at the top of the cover plate 21. The output end of the second motor 51 passes through the cover plate 21 and is connected to a mounting plate 52, and the bottom end of the mounting plate 52 is connected to a hollow shell 53. The telescopic component 6 is installed at the bottom end of the mounting plate 52. This structure drives the mounting plate 52 to rotate through the second motor 51, and the mounting plate 52 drives the hollow shell 53 and the telescopic component 6 to rotate, so that the reaction raw materials in the reactor body 2 can be stirred, the reaction can be promoted, and the reaction effect can be better. The telescopic component 6 includes a third motor 61, which is installed at the bottom end of the mounting plate 52 and is arranged in the hollow shell 53. The output end of the third motor 61 is connected to a screw rod 2 62, a sleeve rod 63 is threadedly sleeved on the surface of the screw rod 2 62, and the sleeve rod 63 slides in the hollow shell 53. The hollow shell 53 and the sleeve rod 63 are both quadrilaterals. The inner diameter of the hollow shell 53 is adapted to the outer diameter of the sleeve rod 63, so that the rotation of the sleeve rod 63 can be restricted, allowing the sleeve rod 63 to move longitudinally more smoothly. Stirring rods 64 are equidistantly installed on the lower side of the surface of the sleeve rod 63. This structure allows the screw rod 2 62 to rotate through the motor 3 61, so that the sleeve rod 63 can be driven to move longitudinally. In this way, the overall length of the stirring mechanism can be changed by retracting the sleeve rod 63 into the hollow shell 53 and extending it out of the hollow shell 53. In addition, shortening the stirring mechanism as a whole also makes it more convenient to bring the stirring mechanism out of the reactor body 2 through the cover plate 21 and move it aside, making it more convenient to repair the inside of the reactor body 2, greatly increasing the practicality of the device.
[0024] Working principle: If the reaction materials in the reactor body 2 need to be stirred, it is only necessary to start the motor 2 51 to drive the mounting plate 52 to rotate, the mounting plate 52 drives the hollow shell 53 to rotate, the hollow shell 53 drives the sleeve rod 63 to rotate, and the sleeve rod 63 drives the stirring rod 64 to rotate, thereby stirring the reaction materials, promoting the reaction, and increasing the reaction effect;
[0025] In addition, if it is necessary to repair the interior of the reactor body 2, it is only necessary to start the two sets of electric lifting rods 32 to drive the two sets of fixing blocks 33 to move upward, and the two sets of fixing blocks 33 can drive the cover plate 21 to move upward, thereby lifting the cover plate 21, and at the same time start the motor 3 61 to drive the screw 2 62 to rotate. Through the rotation of the thread, the screw 2 62 drives the sleeve rod 63 to slide in the hollow shell 53 until the sleeve rod 63 is retracted into the hollow shell 53, and the sleeve rod 63 drives the stirring rod 64 to move upward until the cover plate 21 brings the stirring rod 64 out of the reactor body 2, and then the electric lifting rod 32 can be started. The machine 42 drives the screw 43 to rotate. Through rotation, the screw 43 drives the screw sleeve 44 to slide in the slide groove 41. The screw sleeve 44 drives two groups of connecting rods 45 to slide in the movable groove 46. The two groups of connecting rods 45 drive the two groups of moving seats 31 to slide in the limiting groove 11. The two groups of moving seats 31 can drive the electric lifting rod 32, the electric lifting rod 32 drives the fixed block 33, the fixed block 33 drives the cover plate 21, and the cover plate 21 drives the stirring mechanism until the cover plate 21 and the stirring mechanism are moved aside. In this way, the interior of the reactor body 2 can be repaired more conveniently.
[0026] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. An enamel reactor that is easy to maintain, comprising a base (1), a reactor body (2) being mounted on the top of the base (1) via a mounting sleeve, a cover plate (21) being mounted on the top of the reactor body (2), and lifting assemblies (3) for lifting the cover plate (21) being mounted between both sides of the cover plate (21) and the base (1), wherein: A stirring mechanism extending into the reactor body (2) is installed at the center of the cover plate (21), and a moving component (4) for moving the cover plate (21), a lifting component (3) and the stirring mechanism is installed in the base (1).
2. The enamel reactor easy to maintain according to claim 1, characterized in that: The two groups of lifting assemblies (3) each comprise a moving seat (31), both sides of the top of the base (1) are provided with limiting grooves (11), the two groups of moving seats (31) are slidably mounted in the two groups of limiting grooves (11) via the moving assemblies (4), the tops of the two groups of moving seats (31) are each provided with an electric lifting rod (32), the tops of the two groups of electric lifting rods (32) are each connected to a fixing block (33), and the two groups of fixing blocks (33) are respectively fixedly connected to both sides of the cover plate (21).
3. The enamel reactor easy to maintain according to claim 2, characterized in that: The moving assembly (4) comprises a slide groove (41) and a motor (42). The slide groove (41) is provided in the base (1). The motor (42) is mounted at one end of the base (1). The output end of the motor (42) extends into the slide groove (41) and is connected to a screw rod (43). The surface of the screw rod (43) is threadedly sleeved with a screw sleeve (44). Both ends of the screw sleeve (44) close to the two groups of moving seats (31) are connected to connecting rods (45). The two groups of connecting rods (45) are respectively connected to the two groups of moving seats (31). Both sides of the inner wall of the slide groove (41) are provided with movable grooves (46). The connecting rod (45) slides in the movable grooves (46).
4. The enamel reactor easy to maintain according to claim 1, characterized in that: The stirring mechanism comprises a rotating assembly (5) for stirring the reaction materials in the reactor body (2) and a telescopic assembly (6) for changing the length of the rotating assembly (5), the rotating assembly (5) comprising a second motor (51), the second motor (51) being mounted on the top of the cover plate (21), the output end of the second motor (51) passing through the cover plate (21) and being connected to a mounting plate (52), the bottom end of the mounting plate (52) being connected to a hollow shell (53), and the telescopic assembly (6) being mounted on the bottom end of the mounting plate (52).
5. The enamel reactor easy to maintain according to claim 4, characterized in that: The telescopic assembly (6) comprises a third motor (61), the third motor (61) being mounted at the bottom end of the mounting plate (52) and disposed in a hollow shell (53), the output end of the third motor (61) being connected to a second screw rod (62), a sleeve rod (63) being threadedly sleeved on the surface of the second screw rod (62), and the sleeve rod (63) sliding in the hollow shell (53), and stirring rods (64) being equidistantly mounted on the lower side of the surface of the sleeve rod (63).
6. The enamel reactor easy to maintain according to claim 1, characterized in that: A rubber ring (22) is glued to the joint between the bottom end of the cover plate (21) and the top end of the reactor body (2).
7. The easily maintainable enamel reactor according to claim 5, characterized in that: The hollow shell (53) and the sleeve rod (63) are both quadrilaterals, and the inner diameter of the hollow shell (53) is matched to the outer diameter of the sleeve rod (63).
Citation Information
Patent Citations
Enamel reaction kettle convenient to overhaul
CN219744803U