Reaction kettle

By setting up a filtering mechanism and material conveying mechanism in the chemical reactor, the problems of waste gas pollution and solution leakage are solved, the purification of waste gas and the safe delivery of solution are achieved, and environmental and personal safety is improved.

CN222805177UActive Publication Date: 2025-04-29YUNNAN ZEZHONG REGISTERED SAFETY ENGINEER FIRM CO LTD
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Patent Information

Application Number
CN202421520314.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The harmful waste gas and corrosive waste liquid generated by the chemical reactor during the reaction process may be directly discharged, polluting the environment and endangering human health. At the same time, leakage is prone to occur during the addition and discharge of chemical solutions, threatening staff and environmental safety.

Method used

A reactor was designed, equipped with a filtration mechanism and a material conveying mechanism. The filtering mechanism includes an activated carbon filter and a filter plate to purify the waste gas; the feeding mechanism ensures the sealing and conveying of the chemical solution to prevent leakage by setting up a sealing ring and a shut-off valve.

Benefits of technology

It effectively purifies the harmful gases generated by the reaction, prevents them from polluting the environment, and improves the sealing effect, prevents leakage of chemical solutions, enhances work safety and protects the environment and personnel health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a reaction kettle which comprises a kettle body, a top cover arranged at the top of the kettle body, and two groups of material conveying mechanisms arranged on the outer side of the kettle body, the filter mechanism and the filter mechanism exhaust pipe are arranged in the kettle body, an exhaust valve is fixed at the top end of the exhaust pipe, the bottom of the exhaust pipe is communicated with an activated carbon filter, and a filter plate is arranged below the activated carbon filter. Harmful gas generated by reaction is effectively purified, the problems that the natural environment is affected, the environment is polluted and the physical and psychological health of people is affected due to the fact that the harmful gas is directly discharged are solved, the sealing effect can be improved and the solution leakage can be prevented in the process of adding and discharging the chemical solution in the reaction kettle by arranging the material conveying mechanism, and the service life of the reaction kettle is prolonged. The safety during working is improved, and the damage of the solution to the environment and workers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle. Background Art

[0002] A chemical reactor is a device used to achieve chemical reactions, usually a closed container with a stirring device. It is widely used in chemical processes such as synthesis, decomposition, and conversion in the chemical industry. The reactor can provide a suitable temperature, pressure, and mixing environment so that the reactants can react chemically under specific conditions to produce the target product. The design and use of chemical reactors must comply with relevant safety regulations and process requirements to ensure the efficient conduct of chemical reactions and the safety of personnel and equipment. In actual production, the size, design, and function of the reactor will be determined according to the specific chemical reaction and production scale.

[0003] Before the chemical material solution is reacted and processed, the solution needs to be transported to the reactor, and after the reaction is completed, the solution needs to be safely taken out. Since the solution is in a liquid state, the solution will be continuously mixed and stirred during the reaction process, and waste gas will be generated when the solution is stirred. Waste gas is harmful to a certain extent. Direct discharge will affect the natural environment, pollute the environment, and affect the physical and mental health of the people. When adding and discharging chemical solutions to the reactor, the waste liquid is corrosive to a certain extent. If the waste liquid leaks, it will cause damage to the staff and the surrounding environment. Utility Model Content

[0004] The purpose of the utility model is to provide a reaction kettle to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solution: a reaction kettle, comprising a kettle body, a top cover is arranged on the top of the kettle body, and further comprising:

[0006] Two groups of feeding mechanisms are arranged on the outside of the kettle body, the feeding mechanism includes an inlet and outlet pipe connected to the inner wall of the kettle body, an insert ring is fixed at one end of the inlet and outlet pipe, a first sealing ring is arranged on the outside of the insert ring, a feeding pipe is clamped on the outside of the insert ring, a live joint is rotatably connected to the outside of the feeding pipe, a second sealing ring is arranged on the inner wall of the live joint, the inner wall of the live joint is threadedly connected to the outer side of the insert ring, a first stop valve is arranged on the inner wall of the inlet and outlet pipe, and a second stop valve is arranged on the inner wall of the feeding pipe;

[0007] A filtering mechanism is arranged inside the kettle body for purifying exhaust gas, the filtering mechanism includes an exhaust pipe connected to the inner wall of the top cover, an exhaust valve is fixed to the top of the exhaust pipe, the bottom of the exhaust pipe is connected to an activated carbon filter, a filter plate is arranged below the activated carbon filter, and the filter plate is installed on the inner wall of the kettle body.

[0008] Preferably, a motor is fixed to the bottom of the kettle body, a rotating shaft is fixed to the output end of the motor, a sealed bearing is rotatably connected to the outer side of the rotating shaft, and the sealed bearing is fixed to the inner wall of the kettle body.

[0009] Preferably, four limiting rods are fixed to the top end of the rotating shaft, and limiting grooves are provided on the inner wall of the kettle body, and the limiting rods are rotatably connected to the inner wall of the limiting grooves.

[0010] Preferably, a stirring blade and a mounting sleeve are respectively fixed to the outer side of the rotating shaft, two symmetrical cross bars are fixed to the outer side of the mounting sleeve, and a vertical bar is fixed to the top of the cross bar.

[0011] Preferably, two symmetrical spiral blades are fixed on the outer side of the vertical rod, and scrapers are arranged on the outer sides of the horizontal rod and the vertical rod.

[0012] Preferably, a sealing groove is provided on the top of the kettle body, a sealing ring is clamped on the inner wall of the sealing groove, and the sealing ring is fixed to the bottom of the top cover.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can effectively purify harmful gases produced by the reaction when the chemical solution is mixed and stirred in the reactor by arranging a filtering mechanism, so as to avoid the problem that the harmful gases directly discharged due to their own harmfulness will affect the natural environment, cause environmental pollution, and affect the physical and mental health of the masses. By arranging a feeding mechanism, the sealing effect can be improved during the process of adding and discharging the chemical solution in the reactor, leakage of the solution can be prevented, safety during work can be improved, and damage to the environment and workers caused by the solution can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the reaction kettle provided by the utility model;

[0016] Figure 2 A schematic diagram of the structure of the feeding mechanism provided by the utility model;

[0017] Figure 3 A schematic diagram of the structure of the filtering mechanism provided by the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the rotating stirring blade provided by the utility model.

[0019] In the figure: 1. kettle body; 2. top cover; 3. feeding mechanism; 31. inlet and outlet pipes; 32. plug ring; 33. first sealing ring; 34. feeding pipe; 35. joint sleeve; 36. second sealing ring; 37. first stop valve; 38. second stop valve; 4. filtering mechanism; 41. exhaust pipe; 42. exhaust valve; 43. activated carbon filter; 44. filter plate; 5. motor; 6. rotating shaft; 7. sealing bearing; 8. limiting rod; 9. limiting groove; 10. stirring blade; 11. mounting sleeve; 12. horizontal rod; 13. vertical rod; 14. spiral blade; 15. scraper; 16. sealing groove; 17. sealing ring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4As shown, a reactor comprises a reactor body 1, by which the reactor body 1 can be arranged to perform a mixing reaction on a biochemical material solution; a top cover 2 is arranged on the top of the reactor body 1, by which the reactor body 1 can be sealed; and two sets of feeding mechanisms 3 are arranged on the outside of the reactor body 1, by which the feeding mechanisms 3 can be arranged to transport and discharge the biochemical material solution from the reactor body 1; the feeding mechanism 3 comprises an inlet and outlet pipe 31 connected to the inner wall of the reactor body 1, by which the inlet and outlet pipe 31 is arranged, chemical materials can be easily introduced into and discharged from the reactor body 1; an insert ring 32 is fixed at one end of the inlet and outlet pipe 31 A first sealing ring 33 is provided on the outer side of the insert ring 32. By providing the first sealing ring 33, it is convenient to seal the chemical material transportation to prevent leakage; by providing the insert ring 32, it is convenient to plug with the feeding pipe 34; the outer side of the insert ring 32 is clamped with the feeding pipe 34. By providing the feeding pipe 34, it is convenient to transport chemical materials; the outer side of the feeding pipe 34 is rotatably connected with a flexible sleeve 35. By providing the flexible sleeve 35, it is convenient to connect with the insert ring 32, so that the feeding pipe 34 is fixed to the inlet and outlet pipes 31; the inner wall of the flexible sleeve 35 is provided with a second sealing ring 36. By providing The second sealing ring 36 is provided to improve the sealing of the connection and prevent material leakage; the inner wall of the union sleeve 35 is threadedly connected to the outer side of the insert ring 32; the inner wall of the inlet and outlet pipe 31 is provided with a first stop valve 37, and the delivery of the material in the inlet and outlet pipe 31 can be controlled by providing the first stop valve 37; the inner wall of the delivery pipe 34 is provided with a second stop valve 38, and the delivery of the material in the delivery pipe 34 can be controlled by providing the second stop valve 38; the filter mechanism 4 for purifying the exhaust gas provided inside the kettle body 1 can be provided to purify the exhaust gas generated by the biochemical material reaction in the kettle body 1 The exhaust gas is filtered and purified; the filtering mechanism 4 includes an exhaust pipe 41 connected to the inner wall of the top cover 2, and the exhaust pipe 41 is provided to facilitate the discharge of the exhaust gas; an exhaust valve 42 is fixed to the top of the exhaust pipe 41, and the exhaust valve 42 is provided to facilitate the control of the exhaust gas discharge into the air; the bottom of the exhaust pipe 41 is connected to an activated carbon filter 43, and the exhaust gas can be purified by providing the activated carbon filter 43; a filter plate 44 is provided below the activated carbon filter 43, and the filter plate 44 is installed on the inner wall of the kettle body 1, and the exhaust gas can be preliminarily filtered by providing the filter plate 44.

[0022] See also Figure 3 and Figure 4As shown, a motor 5 is fixed at the bottom of the kettle body 1, and the motor 5 can be used to drive the rotating shaft 6 to rotate; a rotating shaft 6 is fixed at the output end of the motor 5, and the rotating shaft 6 can be used to drive the limiting rod 8, the stirring blade 10, the spiral blade 14 and the scraper 15 to rotate; a sealed bearing 7 is rotatably connected to the outer side of the rotating shaft 6, and the sealed bearing 7 is fixed to the inner wall of the kettle body 1. The sealing bearing 7 can facilitate the rotation of the rotating shaft 6 and prevent the leakage of the biochemical material solution; four limiting rods 8 are fixed to the top of the rotating shaft 6, and the limiting rods 8 can be rotated in the limiting groove 9 by setting the limiting rods 8 to limit the rotating shaft 6; a limiting groove 9 is provided on the inner wall of the kettle body 1, and the limiting rod 8 is rotatably connected to the inner wall of the limiting groove 9, and the stability of the rotation of the limiting rod 8 can be improved by setting the limiting groove 9; a stirring blade 10 and a mounting sleeve 11 are respectively fixed to the outer side of the rotating shaft 6, and the stirring blade 10 and the mounting sleeve 11 are respectively fixed to the outer side of the rotating shaft 6. 0 can mix and react the biochemical material solution; two symmetrical cross bars 12 are fixed on the outside of the mounting sleeve 11, and the vertical bars 13 can be supported by setting the cross bars 12; the top of the cross bar 12 is fixed with a vertical bar 13, and the spiral blades 14 can be installed by setting the vertical bar 13; two symmetrical spiral blades 14 are fixed on the outside of the vertical bar 13, and the cottonseed oil can be mixed and stirred more evenly by setting the spiral blades 14; the outsides of the cross bar 12 and the vertical bar 13 are both provided with scrapers 15, and the scrapers 15 can be conveniently scraped off the waste liquid sticking to the inner wall of the kettle body 1; the top of the kettle body 1 is provided with a sealing groove 16, and the inner wall of the sealing groove 16 is clamped with a sealing ring 17, and the sealing ring 17 is fixed to the bottom of the top cover 2. The sealing groove 16 and the sealing ring 17 can improve the sealing performance of the connection between the kettle body 1 and the top cover 2 to prevent the leakage of toxic waste gas.

[0023] Working principle: the worker uses the feeding pipe 34 to clamp with the plug ring 32, rotates the joint sleeve 35 to be threadedly connected with the plug ring 32, opens the first stop valve 37 and the second stop valve 38, so that the chemical material solution can be safely transported to the kettle body 1, and after the reaction is completed, it can be safely discharged to avoid leakage. When the chemical material solution is reacting, the motor 5 is turned on to drive the rotating shaft 6 to rotate, and the rotating shaft 6 drives the limit rod 8, the stirring blade 10, the spiral blade 14 and the scraper 15 to rotate. The stirring blade 10 mixes the chemical material solution, and the rotation of the spiral blade 14 makes the solution mixed and stirred more evenly. While mixing and stirring, the scraper 15 scrapes off the sticky solution on the inner wall of the kettle body 1. The harmful gas generated during the reaction of the chemical material solution is filtered through the filter plate 44, and then purified by the activated carbon filter 43. After the exhaust gas meets the emission standard, it enters the air through the exhaust pipe 41 and the exhaust valve 42.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reaction kettle, comprising a kettle body (1), wherein a top cover (2) is arranged on the top of the kettle body (1), characterized in that: Also includes: Two groups of feeding mechanisms (3) are arranged on the outside of the kettle body (1), the feeding mechanism (3) comprising a feeding pipe (31) connected to the inner wall of the kettle body (1), one end of the feeding pipe (31) is fixed with an insert ring (32), the outer side of the insert ring (32) is provided with a first sealing ring (33), the outer side of the insert ring (32) is clamped with a feeding pipe (34), the outer side of the feeding pipe (34) is rotatably connected with a flexible sleeve (35), the inner wall of the flexible sleeve (35) is provided with a second sealing ring (36), the inner wall of the flexible sleeve (35) is threadedly connected to the outer side of the insert ring (32), the inner wall of the feeding pipe (31) is provided with a first stop valve (37), and the inner wall of the feeding pipe (34) is provided with a second stop valve (38); A filter mechanism (4) is arranged inside the kettle body (1) for purifying exhaust gas, the filter mechanism (4) comprising an exhaust pipe (41) connected to the inner wall of the top cover (2), an exhaust valve (42) is fixed to the top of the exhaust pipe (41), the bottom of the exhaust pipe (41) is connected to an activated carbon filter (43), a filter plate (44) is arranged below the activated carbon filter (43), and the filter plate (44) is installed on the inner wall of the kettle body (1).

2. A reaction kettle according to claim 1, characterized in that: A motor (5) is fixed to the bottom of the kettle body (1), a rotating shaft (6) is fixed to the output end of the motor (5), a sealed bearing (7) is rotatably connected to the outer side of the rotating shaft (6), and the sealed bearing (7) is fixed to the inner wall of the kettle body (1).

3. A reaction kettle according to claim 2, characterized in that: Four limiting rods (8) are fixed to the top end of the rotating shaft (6), and a limiting groove (9) is provided on the inner wall of the kettle body (1), and the limiting rods (8) are rotatably connected to the inner wall of the limiting groove (9).

4. A reaction kettle according to claim 2, characterized in that: A stirring blade (10) and a mounting sleeve (11) are fixed to the outside of the rotating shaft (6), two symmetrical cross bars (12) are fixed to the outside of the mounting sleeve (11), and a vertical bar (13) is fixed to the top of the cross bar (12).

5. A reaction kettle according to claim 4, characterized in that: Two symmetrical spiral blades (14) are fixed on the outer side of the vertical rod (13), and scrapers (15) are arranged on the outer sides of the cross rod (12) and the vertical rod (13).

6. A reaction kettle according to claim 1, characterized in that: A sealing groove (16) is provided on the top of the kettle body (1), a sealing ring (17) is clamped on the inner wall of the sealing groove (16), and the sealing ring (17) is fixed to the bottom of the top cover (2).