Vertical spray header assembly
By designing a detachable vertical spray head assembly, the problem of the existing spray tower requiring the entire machine to be shut down during the maintenance process is solved, and the spray pipe repair is realized without stopping, which improves the efficiency of exhaust gas treatment.
Patent Information
- Application Number
- CN202421575951.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing spray tower needs to be shut down during maintenance, resulting in a reduction in the efficiency of exhaust gas treatment.
A vertical shower head assembly is designed, including a mount and a plurality of removable shower ducts. The spray pipe can be removed and repaired without shutting down. The mounting base is designed to allow the spray part of the spray pipe to slide in the installation position and to achieve rapid maintenance through removable connecting parts.
It realizes that there is no need to shut down and repair when the spray tower fails, and improves the efficiency and reliability of waste gas treatment.
Smart Images

Figure CN222805418U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spray equipment, and in particular to a vertical spray head assembly. Background Art
[0002] When treating waste gas, a spray tower is usually required. Among them, the spray head assembly is an important component of the spray tower. In the related art, the spray head assembly includes a mounting base and multiple spray pipes, and each spray pipe is fixedly mounted on the mounting base. During use, if a spray pipe fails, the entire spray tower needs to be shut down, and maintenance personnel then enter the spray tower through the observation window to repair the spray pipe. Since the entire spray tower needs to be shut down during the maintenance process, it is easy to cause the spray tower's waste gas treatment efficiency to become low. Utility Model Content
[0003] The purpose of the embodiments of the present application is to provide a vertical spray head assembly to solve the technical problem in the prior art that the entire spray tower needs to be shut down during maintenance, resulting in low waste gas treatment efficiency of the spray tower.
[0004] To achieve the above-mentioned purpose, the technical solution adopted in this application is to provide a vertical sprinkler head assembly, including:
[0005] Mounting seat;
[0006] A plurality of spray pipes are provided, and the plurality of spray pipes can be detachably mounted on the mounting seat.
[0007] Optionally, the mounting seat is provided with a plurality of mounting positions, and the spray parts of the plurality of spray pipes are arranged one by one in the plurality of mounting positions, and the mounting positions are configured to support the spray parts and enable the spray parts to slide therein, and the mounting seat also has a first connecting part, and the spray pipe has a second connecting part, and the first connecting part and the second connecting part are detachably connected.
[0008] Optionally, the mounting seat includes a plurality of pairs of support plates, each pair of the support plates are arranged opposite to each other, each pair of the support plates has a groove on its opposite surfaces, and a mounting position is formed between two grooves on each pair of the support plates.
[0009] Optionally, the mounting base includes multiple pairs of support plates, each pair of the support plates are arranged opposite to each other, the support plates include connecting plates and limiting plates that are connected and arranged at an angle, and the two connecting plates and the two limiting plates of each pair of the support plates enclose a mounting position.
[0010] Optionally, the second connecting portion is configured as a boss structure, the first connecting portion is configured as a mounting groove capable of being assembled with the boss structure, and the boss structure and the mounting groove are detachably connected via a connecting piece.
[0011] Optionally, a waterproof member is installed between the boss structure and the mounting groove.
[0012] Optionally, the mounting seat includes a first support seat, which is configured as a hollow cylindrical structure with one end closed and the other end open, and multiple mounting positions are arranged in the internal cavity of the first support seat, and the cylinder wall of the first support seat corresponds to each mounting position and is provided with a first opening for the spray part to pass through or out.
[0013] Optionally, a plurality of through holes for connecting the internal cavity of the first support base with the external space are formed at the closed end of the first support base.
[0014] Optionally, each pair of the support plates and every two pairs of the support plates are connected by a plurality of ribs.
[0015] Optionally, each of the spray pipes is respectively equipped with a pressure gauge.
[0016] The beneficial effects of the vertical sprinkler head assembly provided by the present application are:
[0017] The vertical spray head assembly provided in the present application includes a mounting seat and multiple spray pipes, and the multiple spray pipes can be detachably mounted on the mounting seat. If a spray pipe fails during the production process, there is no need to shut down the entire vertical spray head assembly. Instead, the failed spray pipe can be removed from the mounting seat for repair. Compared with the existing technology, this helps to improve the efficiency of exhaust gas treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 An assembly diagram of a vertical shower head assembly provided in an embodiment of the present application from a first perspective;
[0020] Figure 2 An assembly diagram of a vertical shower head assembly provided in an embodiment of the present application from a second perspective;
[0021] Figure 3 A schematic diagram of the installation of a spray pipe of a vertical spray head assembly provided in an embodiment of the present application.
[0022] Among them, the reference numerals in the figure are:
[0023] 1. Mounting seat; 101. Mounting position; 102. First connecting portion; 103. Support plate; 104. Connecting plate; 105. Limiting plate; 106. First supporting seat; 107. Through hole; 108. Second supporting seat; 109. Second opening;
[0024] 2. Spray pipe; 201. Spray part; 202. Second connecting part;
[0025] 3. Connectors;
[0026] 4. Ribs;
[0027] 5. Pressure gauge. DETAILED DESCRIPTION
[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0030] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0032] like Figures 1 to 3As shown, the embodiment of the present application provides a vertical spray head assembly, including a mounting base 1 and a plurality of spray pipes 2, and the plurality of spray pipes 2 can be detachably mounted on the mounting base 1. It should be noted that in actual applications, the number of spray pipes 2 can be freely limited according to actual application requirements, and the arrangement of the plurality of spray pipes 2 is preferably equidistant and side by side, so as to reduce the size of the whole machine and save the space occupied by the device.
[0033] In the related art, each spray pipe 2 of the vertical spray head assembly is fixedly mounted on the mounting seat 1. In the vertical spray head assembly provided in the present application, multiple spray pipes 2 can be detachably mounted on the mounting seat 1. If a spray pipe 2 fails during the production process, the entire vertical spray head assembly does not need to be shut down, but the failed spray pipe 2 can be removed from the mounting seat 1 for repair, which helps to improve the treatment efficiency of exhaust gas compared to the prior art.
[0034] It should be noted that after the faulty spray pipe 2 is removed from the mounting base 1, a gap exists on the mounting base 1. During the maintenance process, the pressure in the spray area can be kept roughly constant by the constant pressure device of the spray tower. Moreover, compared with the observation window in the prior art, the size of the gap is smaller than that of the observation window, so during the maintenance process, the gap will not affect the treatment of the exhaust gas.
[0035] In one embodiment of the present application, see Figures 1 to 3 The mounting seat 1 is provided with a plurality of mounting positions 101, and the spray parts 201 of the plurality of spray pipes 2 are arranged in the plurality of mounting positions 101 in a one-to-one correspondence. The mounting positions 101 are configured to support the spray parts 201 and enable the spray parts 201 to slide therein. The mounting seat 1 also has a first connecting portion 102, and the spray pipe 2 has a second connecting portion 202. The first connecting portion 102 and the second connecting portion 202 are detachably connected.
[0036] With such arrangement, when a certain spray pipe 2 fails, the first connection portion 102 and the second connection portion 202 are first disconnected, and then the spray pipe 2 is pulled out from the installation position 101, so that the failed single spray pipe 2 can be repaired without stopping the whole machine. In addition, in this process, since the installation position 101 is configured to support the spray part 201 and enable the spray part 201 to slide therein, the maintenance personnel can save time and effort when removing the failed spray pipe 2.
[0037] In one embodiment of the present application, see Figures 1 to 3The mounting base 1 includes a plurality of pairs of support plates 103, each pair of the support plates 103 are arranged opposite to each other, the support plates 103 include connecting plates 104 and limiting plates 105 that are connected and arranged at an angle, and the two connecting plates 104 and the two limiting plates 105 of each pair of the support plates 103 enclose a mounting position 101.
[0038] It should be noted that a connection angle of 30°, 45°, 60° or 90° may be formed between the connecting plate 104 of the branch plate 103 and the limiting plate 105, which is not limited here, and is preferably 90°.
[0039] In this embodiment, an installation position 101 capable of supporting the spray part 201 and enabling the spray part 201 to slide therein is formed between the two connecting plates 104 and the two limiting plates 105 on a pair of oppositely arranged support plates 103, which has the advantages of simple structure and easy processing.
[0040] In one embodiment of the present application, see Figures 1 to 3 The mounting seat 1 includes a plurality of pairs of support plates 103, each pair of support plates 103 is arranged opposite to each other, and each pair of support plates 103 has a groove (not shown in the figure) on the opposite surfaces thereof, and a mounting position 101 is formed between the two grooves on each pair of support plates 103. Specifically, the groove can connect the two opposite ends of the support plate 103, so that the spray part 201 of the spray pipe 2 can slide between the pair of grooves, i.e., in the mounting position 101, and the spray head of the spray pipe 2 is arranged outside the mounting position 101, so that it can spray normally to the external space. In addition, the arrangement of the plurality of pairs of support plates 103 is preferably arranged side by side with equal distances, so that the plurality of spray pipes 2 can be arranged side by side with equal distances, thereby reducing the size of the whole machine and saving the space occupied by the device.
[0041] In this embodiment, grooves are provided on the opposite surfaces of a pair of supporting plates 103, and an installation position 101 capable of supporting the spray part 201 and allowing the spray part 201 to slide therein is formed between the two grooves, which has the advantages of simple structure and easy processing.
[0042] In one embodiment of the present application, see Figures 1 to 3 The mounting base 1 includes a first support base 106, which is configured as a hollow cylindrical structure with one end closed and the other end open. Multiple mounting positions 101 are all arranged in the internal cavity of the first support base 106, and the cylinder wall of the first support base 106 is provided with a first opening (not shown in the figure) for the spray part 201 to pass through or pass through at each mounting position 101.
[0043] In this embodiment, compared with the solution that the first support seat 106 adopts a shell structure, setting it as a hollow cylinder structure with one end closed and the other end open can improve the stability of the structure, and compared with the solution that the first support seat 106 adopts a solid structure, setting it as a hollow cylinder structure can achieve lightweight equipment and save manufacturing costs. In actual application, the first connection part 102 and the second connection part 202 are first disconnected, and then the spray pipe 2 is pulled out from the installation position 101 through the first opening on the cylinder wall of the first support seat 106, so that the single spray pipe 2 that has failed can be repaired without stopping the whole machine. After the repair is completed, the spray pipe 2 is inserted into the installation position 101 through the first opening.
[0044] Specifically, the hollow cylinder structure can be set to a cylinder structure with a rectangular, square or circular cross-sectional shape, etc., which is not limited here. However, it is preferably set to a hollow cylinder structure with a circular cross-sectional shape, which can avoid sharp corners and reduce the damage to the maintenance personnel if they accidentally collide with it.
[0045] Specifically, both ends of each support plate 103 can be connected to the inner wall of the first support body respectively by welding, and the welding connection is convenient and reliable.
[0046] In one embodiment of the present application, see Figures 1 to 3 The second connection part 202 is set as a boss structure, the first connection part 102 is configured as a mounting groove that can be assembled with the boss structure, and the boss structure and the mounting groove are detachably connected through the connecting member 3.
[0047] In this embodiment, the boss structure and the mounting groove cooperate to seal the connection between the spray pipe 2 and the mounting seat 1, preventing the liquid that should be sprayed from the spray part 201 from flowing to the connection through the outer wall of the spray pipe 2 and seeping out from the connection, thereby spraying the area outside the spraying area and damaging the production equipment. In addition, the boss structure and the mounting groove can be detachably connected through a connector 3, such as a bolt or a latch, so as to achieve a detachable connection between the spray pipe 2 and the mounting seat 1.
[0048] Preferably, a waterproof member (not shown in the figure) is installed between the boss structure and the mounting groove, so as to improve the anti-seepage effect of the connection between the spray pipe 2 and the mounting seat 1.
[0049] Specifically, the mounting seat 1 also includes a second support seat 108 connected to the first support seat 106, the second support seat 108 is set as a shell structure, the second support seat 108 has second openings 109 corresponding to the positions of the first openings for the spray part 201 of the spray pipe 2 to pass in or out, each mounting groove is opened on the surface of the second support seat 108 away from the first support seat 106, the center line of each mounting groove coincides with the center line of the corresponding first opening, and the cross-sectional size of each mounting groove is larger than the radial size of the first opening, and each spray head of the spray part 201 and the second connecting part 202 are distributed along the same straight line. Among them, the mounting seat 1 can be integrally formed, or the first support seat 106 and the second support seat 108 can be manufactured separately and then welded together.
[0050] With such arrangement, when a certain spray pipe 2 fails, the connecting piece 3 is removed, and then the spray pipe 2 is pulled to slide in a direction away from the first support seat 106, and the spray part 201 passes through the first opening and the second opening 109 in sequence, so that the boss structure and the mounting groove can be separated; after the maintenance is completed, the spray part 201 of the spray pipe 2 passes through the second opening 109 and the second opening 109 in sequence and enters the mounting position 101. At this time, the boss structure and the mounting groove cooperate, and then the connecting piece 3 is installed, so that the spray pipe 2 and the mounting seat 1 can be connected, and the operation is convenient.
[0051] In one embodiment of the present application, see Figures 1 to 3 The first connection part 102 and the second connection part 202 are both configured as flange structures (not shown in the figure) and are detachably connected by bolts (not shown in the figure).
[0052] In this embodiment, the first connection part 102 and the second connection part 202 are flange-connected, and the flange connection has good waterproof properties, which can prevent the liquid that should be sprayed from the spray part 201 from flowing to the connection through the outer wall of the spray pipe 2 and seeping out from the connection, thereby spraying areas outside the spraying area and damaging the production equipment.
[0053] Specifically, each first connection portion 102 is located on the surface of the second support seat 108 facing away from the first support seat 106, each first connection portion 102 is located at the corresponding second opening 109 of the second support seat 108, the center line of each first connection portion 102 coincides with the center line of its corresponding second opening 109, and each spray head of the spray portion 201 and the second connection portion 202 are distributed along the same straight line.
[0054] With such arrangement, when a certain spray pipe 2 fails, the bolts used for the flange connection are removed, and then the spray pipe 2 is pulled to slide in the direction away from the first support seat 106, and the spray part 201 passes through the first opening and the second opening 109 in turn, and the two flanges can be separated from each other; after the maintenance is completed, the spray part 201 of the spray pipe 2 passes through the second opening 109 and the second opening 109 in turn and enters the installation position 101. At this time, the two flanges fit together, and then the bolts are installed to connect the spray pipe 2 and the installation seat 1, which is convenient to operate.
[0055] In one embodiment of the present application, see Figures 1 to 3 The closed end of the first support seat 106 is provided with a plurality of through holes 107 for connecting the internal cavity of the first support seat 106 with the external space.
[0056] In this embodiment, the through hole 107 can connect the internal cavity of the first support seat 106 with the external space, so that the exhaust gas in the spray tower can enter the internal cavity through the through hole 107 for spraying.
[0057] In one embodiment of the present application, see Figures 1 to 3 Each pair of the support plates 103 and each two pairs of the support plates 103 are connected by a plurality of ribs 4 .
[0058] In this embodiment, by providing a plurality of ribs 4 between each pair of support plates 103 and between every two pairs of support plates 103, the support stability of the support plates 103 and the structural strength of the support plates 103 can be improved. It should also be noted that the number of ribs 4 between each pair of support plates 103 and between every two pairs of support plates 103 can be determined according to the specific size of the support plates 103, and can be set to two, three, four... other numbers, and is not limited to the number shown in the drawings, which is not the only limitation here; and preferably, the intervals between two adjacent ribs 4 are the same, so that the force on each rib 4 is uniform, and the support stability of the support plates 103 is improved.
[0059] In one embodiment of the present application, see Figures 1 to 3 Each spray pipe 2 is respectively equipped with a pressure gauge 5.
[0060] In this embodiment, by installing a pressure gauge 5 in each spray pipe 2, the pressure of each spray pipe 2 can be monitored, and whether the spray pipe 2 fails can be determined based on the pressure change in the spray pipe 2, which helps to improve the convenience of use.
[0061] One or more embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the present application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of the present application should be included in the protection scope of the present application.
Claims
1. A vertical sprinkler head assembly, characterized in that: include: Mounting seat (1); A plurality of spray pipes (2), wherein the plurality of spray pipes (2) can be detachably mounted on the mounting seat (1); The mounting seat (1) is provided with a plurality of mounting positions (101), and the spray parts (201) of the plurality of spray pipes (2) are arranged in a one-to-one correspondence in the plurality of mounting positions (101); the mounting positions (101) are configured to support the spray parts (201) and enable the spray parts (201) to slide therein; the mounting seat (1) further has a first connecting part (102), and the spray pipe (2) has a second connecting part (202); the first connecting part (102) and the second connecting part (202) are detachably connected.
2. The vertical sprinkler head assembly according to claim 1, characterized in that: The mounting seat (1) comprises a plurality of pairs of support plates (103), each pair of the support plates (103) being arranged opposite to each other, the support plates (103) comprising connecting plates (104) and limiting plates (105) which are connected and arranged at an angle, and the two connecting plates (104) and the two limiting plates (105) of each pair of the support plates (103) are enclosed to form a mounting position (101).
3. The vertical sprinkler head assembly according to claim 1, characterized in that: The mounting seat (1) comprises a plurality of pairs of support plates (103), each pair of the support plates (103) being arranged opposite to each other, each pair of the support plates (103) having a groove formed on its opposite surface, and a mounting position (101) being formed between the two grooves on each pair of the support plates (103).
4. The vertical sprinkler head assembly according to any one of claims 1 to 3, characterized in that: The second connection portion (202) is configured as a boss structure, the first connection portion (102) is configured as a mounting groove capable of being assembled with the boss structure, and the boss structure and the mounting groove are detachably connected via a connecting member (3).
5. The vertical sprinkler head assembly according to claim 4, characterized in that: A waterproof component is installed between the boss structure and the mounting groove.
6. The vertical sprinkler head assembly according to any one of claims 1 to 3, characterized in that: The mounting seat (1) comprises a first support seat (106), the first support seat (106) being configured as a hollow cylindrical structure with one end closed and the other end open, a plurality of mounting positions (101) being arranged in an internal cavity of the first support seat (106), and a first opening for the spraying part (201) to pass through or pass through is provided on the cylinder wall of the first support seat (106) corresponding to each mounting position (101).
7. The vertical sprinkler head assembly according to claim 6, characterized in that: The closed end of the first support seat (106) is provided with a plurality of through holes (107) for connecting the internal cavity of the first support seat (106) with the external space.
8. The vertical shower head assembly according to claim 2 or 3, characterized in that: Each pair of the support plates (103) and each two pairs of the support plates (103) are connected via a plurality of ribs (4).
9. The vertical sprinkler head assembly according to any one of claims 1 to 3, characterized in that: Each of the spray pipes (2) is respectively equipped with a pressure gauge (5).