Flue gas pipeline brushing and sweeping maintenance equipment
By designing a flue gas pipeline brush and maintenance equipment that combines rotating power and high-pressure gas, the problem of difficulty in cleaning the ash layer in the pipeline in the prior art is solved, and the pipeline flux guarantee and maintenance process are simplified.
Patent Information
- Application Number
- CN202420973652.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the prior art, it is difficult to completely clean the ash layer attached to the inner wall of the flue gas pipeline, especially the elbow part and deep in the pipeline, which causes the pipeline flux to be affected and the cleaning process is cumbersome.
A flue gas pipeline brush and sweeping maintenance equipment is designed, using a hollow soft shaft as the bristle support. Through the cooperation of rotational power and high-pressure air, the soft shaft part is assisted to rotate, and the brush and sweeping and cleaning of the inner wall of the pipe is realized.
It effectively solves the problem of ash accumulation in the inner wall of the pipeline, realizes sweeping and maintenance inside the pipeline, ensures the flux of the pipeline, and is easy to use, low cost, and has great promotional value.
Smart Images

Figure CN222805723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline cleaning equipment, in particular to a flue gas pipeline brushing and maintenance equipment. Background Art
[0002] Waste heat steam generation equipment usually uses hot flue gas. After the flue gas is purified, it still inevitably contains dust, which is very easy to adhere to the inner wall of the pipe body. The gradual thickening of the attached ash layer will directly affect the pipeline flux, and long-term adhesion can easily cause dust compaction.
[0003] The solution to the accumulation of dust in the inner cavity of the pipe body is generally to use a soot blower to avoid dust accumulation in the pipe. However, due to objective conditions such as hot flue gas and limited coverage area of the soot blower, the pipe still needs to be cleaned regularly. The existing pipeline cleaning work is difficult to carry out, and manual tools are generally used for manual dust removal. It is often difficult to clean the elbow part and the deep part of the pipe. Thorough cleaning also involves disassembly and maintenance operations, and the process is cumbersome. For the above situation, there is currently a lack of specific solutions. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a flue gas duct brushing and maintenance device that can use a hollow soft shaft as a brush support, connect the bristle part with rotational power, and use high-pressure gas to assist the rotation of the soft shaft part to brush the inner wall of the duct.
[0005] The device comprises a flexible shaft, wherein the flexible shaft is a hollow flexible shaft;
[0006] The front end of the flexible shaft is rotatably provided with a rotating shell, and a plurality of tracheas are arranged on the rotating shell, the exhaust port of the trachea is directed backward, and the rotating shell, the flexible shaft and the inner cavity of the trachea are communicated;
[0007] The flexible shaft is provided with bristles in an array;
[0008] An airtight ring is rotatably arranged at the rear of the flexible shaft, a mechanical seal is arranged between the airtight ring and the flexible shaft, and a quick connector is arranged on the airtight ring;
[0009] The rear end of the flexible shaft is provided with a rotating base;
[0010] A connecting sleeve is rotatably arranged outside the flexible shaft, and the connecting sleeve is a corrugated pipe or a pipe-in-pipe structure. The connecting sleeve is used to restrict the rotation direction of the flexible shaft.
[0011] The effect achieved in this way is to fold the connecting sleeve so that the flexible shaft part is exposed, the rotating base power is connected to the rotating equipment, the rotating shell part and the front part of the flexible shaft are inserted into the pipeline to be cleaned, and the flexible shaft part is inserted into the pipeline by advancing from the back to the front, and the connecting sleeve pipe mouth is connected to the pipeline to be cleaned by using a hose clamp; the quick connector is connected to the compressed air, and the compressed air is introduced first, and the rotating equipment is started. Under the action of the rotating equipment and the rotating flexible shaft, the equipment continues to drill into the pipeline, and assists in pushing the rotating power equipment to follow the flexible shaft forward, the connecting sleeve is continuously stored, the flexible shaft is continuously advanced, and the bristles complete the brushing of the inner wall of the pipeline. When retreating, reduce the power of the rotating equipment or stop it directly, and manually pull it back.
[0012] The beneficial effects of the utility model are as follows: the utility model solves the problem of difficulty in cleaning the dust in the inner cavity of the pipe body in the prior art, realizes the internal brushing maintenance of the pipeline, and ensures the pipeline flux. In particular, the equipment guides the lead backward with the rotation power and pressure, and the equipment can pass a small number of elbows during the progressive process, which greatly reduces the maintenance workload. In addition, the equipment is easy to use, low in cost, and has great promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a cross-sectional structural schematic diagram of a flue gas duct brushing and maintenance device described in the utility model;
[0014] Reference numerals:
[0015] 1- Rotating shell 2- Connecting sleeve 3- Trachea 4- Bristles 5- Flexible shaft 6- Quick connector 7- Airtight ring 8- Rotating base
[0016] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0017] Reference Figure 1 The utility model discloses a flue gas duct brushing and maintenance device, comprising a flexible shaft 5, wherein the flexible shaft 5 is a hollow flexible shaft;
[0018] The front end of the flexible shaft 5 is rotatably provided with a rotating shell 1, and a plurality of tracheas 3 are arranged on the rotating shell 1. The exhaust port of the trachea 3 is directed backward, and the rotating shell 1, the flexible shaft 5 and the inner cavity of the trachea 3 are communicated;
[0019] The flexible shaft 5 is provided with bristles 4 in an array;
[0020] An airtight ring 7 is rotatably arranged at the rear of the flexible shaft 5, a mechanical seal is arranged between the airtight ring 7 and the flexible shaft 5, and a quick connector 6 is arranged on the airtight ring 7;
[0021] The rear end of the flexible shaft 5 is provided with a rotating base 8;
[0022] A connecting sleeve 2 is rotatably arranged outside the flexible shaft 5, and the connecting sleeve 2 is a bellows or a pipe-in-pipe structure. The connecting sleeve 2 is used to constrain the rotation direction and stroke of the flexible shaft 5.
[0023] The effect achieved by this is that the connecting sleeve 2 is folded to make the flexible shaft 5 partially leak out, the rotating base 8 is powered to connect the rotating device, the rotating shell 1 part and the front part of the flexible shaft 5 are inserted into the pipeline to be cleaned, and the flexible shaft 5 part is inserted into the pipeline by advancing from the back to the front, and the pipe mouth of the connecting sleeve 2 is connected to the pipeline to be cleaned by using a throat clamp; the quick connector 6 is connected to the compressed air, and the compressed air is first introduced, and the rotating device is started. Under the action of the rotating device and the rotating flexible shaft 5, the device continues to drill into the pipeline, and assists in pushing the rotating power device to follow the flexible shaft 5 forward, the connecting sleeve 2 is continuously stored, the flexible shaft 5 is continuously advanced, and the bristles 4 complete the brushing of the inner wall of the pipeline. When retreating, reduce the power of the rotating device or stop it directly, and manually pull it back.
[0024] Furthermore, the air pipe 3 is in the form of a curved pipe, and there are no less than three air pipes 3 which are evenly arranged in an array on the outer wall of the rotating shell 1 .
[0025] The effect achieved by this is to create a spiral airflow, which helps drive the equipment to move the pipeline forward.
[0026] Furthermore, the end of the rotating shell 1 is in the form of a truncated cone, and a cylindrical assembly portion is provided at the rear thereof, and the air pipe 3 is arranged on the assembly portion.
[0027] Furthermore, the flexible shaft 5 comprises an inner sleeve and an outer sleeve, the inner sleeve is in the form of a hose, and the outer sleeve is a metal hose.
[0028] The effect achieved in this way is to increase the overall strength of the equipment and ensure its service life.
[0029] Furthermore, the rotating base 8 is in the form of a hexagonal prism or a triangular prism, thereby facilitating the clamping of the rotating power device.
[0030] Preferably, the rotating power device is a motor.
[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims.
[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A flue gas duct brushing and maintenance device, comprising a flexible shaft, wherein the flexible shaft is a hollow flexible shaft, characterized in that: The front end of the flexible shaft is rotatably provided with a rotating shell, and a plurality of tracheas are arranged on the rotating shell, the exhaust port of the trachea is directed backward, and the rotating shell, the flexible shaft and the inner cavity of the trachea are communicated; The flexible shaft is provided with bristles in an array; An airtight ring is rotatably arranged at the rear of the flexible shaft, a mechanical seal is arranged between the airtight ring and the flexible shaft, and a quick connector is arranged on the airtight ring; The rear end of the flexible shaft is provided with a rotating base; A connecting sleeve is rotatably arranged outside the flexible shaft, and the connecting sleeve is a corrugated pipe or a pipe-in-pipe structure.
2. A flue gas duct brushing and maintenance device according to claim 1, characterized in that: The air pipe is in the form of a curved pipe, and there are no less than three air pipes, which are evenly arranged in an array on the outer wall of the rotating shell.
3. A flue gas duct brushing and maintenance device according to claim 1, characterized in that: The end of the rotating shell is in the form of a truncated cone, and a cylindrical assembly portion is arranged at the rear thereof, and the air pipe is arranged on the assembly portion.
4. A flue gas duct brushing and maintenance device according to claim 1, characterized in that: The flexible shaft comprises an inner sleeve and an outer sleeve, wherein the inner sleeve is in the form of a hose and the outer sleeve is a metal hose.
5. The flue gas duct brushing and maintenance equipment according to claim 1, characterized in that: The rotating base is in the form of a hexagonal prism or a triangular prism.