Galvanized flat wire drawing forming device

By designing a galvanized flat wire drawing and forming device, the material slag on the surface of the flat wire is cleaned by rotating screws, and the stability of the flat wire is improved by heating treatment, the problem of material slag entering the mold in traditional devices is solved, achieving higher quality processing effect.

CN222805811UActive Publication Date: 2025-04-29HANCHUAN JINYUAN METAL PRODUCTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421651332.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the process of galvanized flat wire processing, it is difficult for traditional drawing devices to effectively clean the slag on the surface of the flat wire, causing the slag to enter the mold and affect subsequent processing.

Method used

A galvanized flat wire drawing molding device is designed, using a rotating screw to bond the cleaning cotton to the flat wire, clean the slag on the surface, and heat the flat wire through a heating pipe to ensure the smooth progress of the subsequent drawing process.

Benefits of technology

It effectively solves the problem of material slag entering the mold, ensures the quality and continuity of subsequent processing, and reduces the risk of flat wire breaking through heating treatment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222805811U_ABST
    Figure CN222805811U_ABST
Patent Text Reader

Abstract

The utility model discloses a galvanized flat wire drawing forming device, which relates to the technical field of galvanized flat wire processing and comprises a shell and a heating pipe. Mounting plates are fixed to the front side face and the rear side face of the shell correspondingly, supports are fixed to the two ends of the right side face of the shell correspondingly, the top ends of the supports are connected with one side of the bottom face of a mold frame, a drawing mold is installed in the mold frame, and conveying wheel frames are fixed to the left side and the right side of the bottom face in the shell correspondingly. The two heating pipes are installed on the front side face and the rear side face in the shell correspondingly, a cleaning unit is arranged on the top face of the shell, and a dismounting and mounting unit is arranged on the side face of the mold frame. According to the galvanized flat wire drawing forming device, the cleaning cotton is attached to the galvanized flat wire by rotating the screw rod, so that material slag and the like attached to the surface of the galvanized flat wire are cleaned, and the material slag is prevented from entering a mold to affect subsequent machining.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized flat wire processing, in particular to a galvanized flat wire drawing and forming device. Background Art

[0002] Drawing machine is an industrial equipment composed of mechanical equipment, lubrication equipment, electrical equipment, hydraulic and pneumatic systems, etc. It is a device for drawing metal materials. Drawing machine is used to draw metal at room temperature, and its capacity is often expressed by the maximum drawing force. Drawing machine can be divided into chain drawing machine, hydraulic drawing machine, and drum drawing machine according to different structures. In the process of processing galvanized flat wire, it is necessary to use a drawing device to draw it into suitable specifications. However, the traditional method does clean the impurities on its surface before drawing, so the slag will accumulate inside the mold with the galvanized flat wire, thereby affecting the subsequent drawing. For this reason, we propose a galvanized flat wire drawing and forming device. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a galvanized flat wire drawing and forming device, which adopts a rotating screw to fit the cleaning cotton to the galvanized flat wire, so as to clean the slag attached to the surface of the galvanized flat wire to prevent the slag from entering the mold and affecting subsequent processing, and can effectively solve the problems in the background technology.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanized flat wire drawing and forming device, comprising a shell and a heating tube;

[0005] Shell: Both the front and rear sides are fixed with mounting plates, both ends of the right side of the shell are fixed with brackets, the top of the bracket is connected to one side of the bottom of the mold frame, a drawing mold is installed inside the mold frame, and the left and right sides of the bottom of the shell are fixed with conveying wheel racks, there are two heating tubes and they are respectively installed on the front and rear sides of the shell, the top surface of the shell is provided with a cleaning unit, and the side of the mold frame is provided with a disassembly unit;

[0006] Wherein, it also includes a controller, which is arranged at the bottom end of the front side of the shell, the input end of the heating tube is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.

[0007] The conveying wheel frame can convey the galvanized flat wire, and the heating pipe can heat the galvanized flat wire to ensure that the galvanized flat wire is not prone to breakage during the subsequent drawing process, and it is also convenient to install suitable drawing dies according to different drawing conditions to improve the practicability of the device.

[0008] Furthermore, the cleaning unit includes a rotating wheel, a screw, a fixed seat, a T-block and cleaning cotton. The screw is threadedly connected to the screw hole on the top surface of the shell, the bottom end of the screw is rotatably connected to the middle of the top surface of the fixed seat, the bottom surface of the fixed seat is provided with a T-slot, the top surface of the cleaning cotton is fixed with a T-block, the T-block is slidably connected to the T-slot on the bottom surface of the fixed seat, and a rotating wheel is installed on the top of the screw. The screw is rotated to adjust the height of the cleaning cotton to fit the surface of the galvanized flat wire, thereby cleaning the slag attached to the surface of the galvanized flat wire to prevent the slag from entering the interior of the drawing die and affecting subsequent processing.

[0009] Furthermore, the cleaning unit also includes a limit frame and a waste box, wherein there are two limit frames and they are respectively fixed on both sides of the top surface of the fixed seat, the limit frame is slidably connected to the limit groove on the top surface of the outer shell, and the waste box is slidably connected to the through groove on the rear side of the outer shell, and the limit frame slides inside the limit groove to increase the stability of the cleaning cotton upgrade, and the waste box can collect the residue dropped after cleaning.

[0010] Furthermore, the disassembly and assembly unit includes an anti-slip plate, a pressure block, a gear lever, a sliding rod and a slide groove. The slide groove is opened on the side of the mold frame. Sliding rods are fixed at both ends of the left side of the anti-slip plate. The sliding rod is slidably connected to the slide groove. A pressure block is fixed on the left side of the anti-slip plate. There are two gear levers, which are rotatably connected to the two ends of the right side of the mold frame respectively. The sliding rod slides in the slide groove to press the pressure block on the left side of the anti-slip plate against the right side of the drawing mold, and the gear lever is rotated to press the anti-slip plate. This makes it convenient for personnel to replace suitable drawing molds according to different usage conditions to improve the practicability of the device.

[0011] Furthermore, the disassembly and assembly unit also includes a fixing groove and a fixing block, wherein the fixing groove is opened on the left side of the drawing die, and the fixing block is fixed on the left side of the die frame, and the fixing block is stuck into the fixing groove to prevent the drawing die from rotating.

[0012] Furthermore, it also includes a temperature sensor, which is fixed on the front side of the shell. The output end of the temperature sensor is electrically connected to the input end of the controller. The temperature sensor can detect the temperature inside the shell, so as to facilitate personnel to adjust the temperature.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the galvanized flat wire drawing and forming device has the following advantages:

[0014] 1. The galvanized flat wire can be transported by the conveying wheel frame, and the heating tube can heat the galvanized flat wire to ensure that the galvanized flat wire is not prone to breakage during the subsequent drawing process.

[0015] 2. Adjust the height of the cleaning cotton by turning the screw to make it fit with the surface of the galvanized flat wire, so as to clean the slag attached to the surface of the galvanized flat wire to prevent the slag from entering the drawing die and affecting subsequent processing.

[0016] 3. The slide bar slides inside the slide groove to press the pressure block on the left side of the anti-slip plate onto the right side of the drawing die, and the lever is turned to press the anti-slip plate. This makes it convenient for personnel to replace the appropriate drawing die according to different usage conditions to improve the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the rear side structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning unit structure of the utility model.

[0020] In the figure: 1 housing, 2 cleaning unit, 21 rotating wheel, 22 screw, 23 fixing seat, 24 T-block, 25 cleaning cotton, 26 limiting frame, 27 waste box, 3 disassembly unit, 31 anti-slip plate, 32 pressure block, 33 gear lever, 34 slide bar, 35 slide groove, 36 fixing groove, 37 fixing block, 4 mounting plate, 5 bracket, 6 mold frame, 7 drawing mold, 8 conveying wheel frame, 9 heating tube, 10 temperature sensor, 11 controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 , This embodiment provides a technical solution: a galvanized flat wire drawing and forming device, including a housing 1 and a heating tube 9;

[0023] Shell 1: The front and rear sides are both fixed with mounting plates 4, the two ends of the right side of the shell 1 are both fixed with brackets 5, the top of the bracket 5 is connected to one side of the bottom of the mold frame 6, the inside of the mold frame 6 is installed with a drawing die 7, the left and right sides of the bottom of the shell 1 are both fixed with conveying wheel frames 8, there are two heating tubes 9 and they are respectively installed on the front and rear sides of the shell 1, the top surface of the shell 1 is provided with a cleaning unit 2, the cleaning unit 2 includes a rotating wheel 21, a screw 22, a fixing seat 23, a T-block 24 and a cleaning cotton 25, the screw 22 is threadedly connected to the screw hole on the top surface of the shell 1, and the bottom end of the screw 22 is connected to the top surface of the fixing seat 23 The middle part of the cleaning cotton 25 is rotatably connected, a T-slot is provided on the bottom surface of the fixing seat 23, a T-block 24 is fixed on the top surface of the cleaning cotton 25, and the T-block 24 is slidably connected to the T-slot on the bottom surface of the fixing seat 23. A rotating wheel 21 is installed on the top of the screw 22. The screw 22 is rotated to adjust the height of the cleaning cotton 25 so that it fits the surface of the galvanized flat wire, thereby cleaning the slag attached to the surface of the galvanized flat wire to prevent the slag from entering the interior of the drawing die 7 and affecting subsequent processing. The cleaning unit 2 also includes a limit frame 26 and a waste box 27. There are two limit frames 26 and they are fixed on both sides of the top surface of the fixing seat 23 respectively. The limit frame 26 The waste box 27 is slidably connected to the limit groove on the top surface of the shell 1, and the waste box 27 is slidably connected to the through groove on the rear side of the shell 1. The limit frame 26 slides inside the limit groove to increase the stability of the cleaning cotton 25 upgrade. At the same time, the waste box 27 can collect the cleaning residues that fall. A disassembly unit 3 is provided on the side of the mold frame 6. The disassembly unit 3 includes an anti-slip plate 31, a pressure block 32, a gear rod 33, a slide rod 34 and a slide groove 35. The slide groove 35 is opened on the side of the mold frame 6. Slide rods 34 are fixed at both ends of the left side of the anti-slip plate 31. The slide rod 34 is slidably connected to the slide groove 35. A pressure block 32 is fixed on the left side of the anti-slip plate 31. The gear rod 33 There are two rods 33, which are rotatably connected to the two ends of the right side of the mold frame 6. The slide rod 34 slides inside the slide groove 35 to press the pressure block 32 on the left side of the anti-slip plate 31 on the right side of the drawing mold 7, and the gear lever 33 is rotated to press the anti-slip plate 31. This is convenient for personnel to replace the appropriate drawing mold 7 according to different usage conditions to improve the practicality of the device. The disassembly and assembly unit 3 also includes a fixing groove 36 and a fixing block 37. The fixing groove 36 is opened on the left side of the drawing mold 7, and the fixing block 37 is fixed on the left side of the mold frame 6. The fixing block 37 is stuck in the fixing groove 36 to prevent the drawing mold 7 from rotating.

[0024] Among them, it also includes a controller 11, which is arranged at the bottom end of the front side of the shell 1, the input end of the heating tube 9 is electrically connected to the output end of the controller 11, and the input end of the controller 11 is electrically connected to the output end of the external power supply. The arranged conveying wheel frame 8 can convey the galvanized flat wire, and the heating tube 9 can heat the galvanized flat wire at the same time to ensure that the galvanized flat wire is not prone to breakage during the subsequent drawing process, and it is also convenient to install a suitable drawing die 7 according to different drawing conditions to improve the practicality of the device, and also includes a temperature sensor 10, the temperature sensor 10 is fixed on the front side of the shell 1, the output end of the temperature sensor 10 is electrically connected to the input end of the controller 11, and the temperature sensor 10 can detect the temperature inside the shell 1, so as to facilitate personnel to adjust the temperature.

[0025] The working principle of a galvanized flat wire drawing and forming device provided by the utility model is as follows: first, the housing 1 is fixed with the mounting plate 4, and a suitable drawing die 7 is inserted into the die frame 6 according to the drawing situation, and the fixing block 37 is stuck in the fixing groove 36 to prevent the drawing die 7 from rotating, and the slide bar 34 slides in the slide groove 35 to make the pressure block 32 on the left side of the anti-slip plate 31 press on the right side of the drawing die 7, and the gear lever 33 is rotated to press the anti-slip plate 31 to fix it, so that it is convenient for personnel to replace the suitable drawing die 7 according to different usage conditions to improve the practicality of the device, and the conveying wheel frame 8 is set to convey the galvanized flat wire, and the heating pipe 9 can heat the galvanized flat wire to ensure that the galvanized flat wire is not prone to breakage during the subsequent drawing process, and at the same time, the screw 22 is rotated to adjust the height of the cleaning cotton 25 to make it fit with the surface of the galvanized flat wire, so as to clean the slag attached to the surface of the galvanized flat wire, so as to prevent the slag from entering the interior of the drawing die 7 and affecting the subsequent processing.

[0026] It is worth noting that the controller 11 disclosed in the above embodiment uses the model S7-200, and the heating tube 9 can be freely configured according to the actual application scenario. It is recommended to use a heating tube of model DN4050, and the temperature sensor 10 can use a temperature sensor of model AS5600. The controller 11 controls the heating tube 9 and the temperature sensor 10 to work using the method commonly used in the prior art.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A galvanized flat wire drawing and forming device, characterized in that: It comprises a housing (1) and a heating tube (9); Shell (1): Both the front and rear sides are fixed with mounting plates (4); both ends of the right side of the shell (1) are fixed with brackets (5); the top end of the bracket (5) is connected to one side of the bottom surface of the mold frame (6); a drawing mold (7) is installed inside the mold frame (6); both left and right sides of the bottom surface of the shell (1) are fixed with conveying wheel frames (8); there are two heating tubes (9) which are respectively installed on the front and rear sides of the shell (1); a cleaning unit (2) is provided on the top surface of the shell (1); and a disassembly unit (3) is provided on the side of the mold frame (6); It also includes a controller (11), which is arranged at the bottom end of the front side of the shell (1), the input end of the heating tube (9) is electrically connected to the output end of the controller (11), and the input end of the controller (11) is electrically connected to the output end of an external power supply.

2. A galvanized flat wire drawing and forming device according to claim 1, characterized in that: The cleaning unit (2) comprises a rotating wheel (21), a screw (22), a fixing seat (23), a T-shaped block (24) and a cleaning cotton (25); the screw (22) is threadedly connected to a screw hole on the top surface of the housing (1); the bottom end of the screw (22) is rotatably connected to the middle of the top surface of the fixing seat (23); the bottom surface of the fixing seat (23) is provided with a T-shaped slot; the top surface of the cleaning cotton (25) is fixed with a T-shaped block (24); the T-shaped block (24) is slidably connected to the T-shaped slot on the bottom surface of the fixing seat (23); and the top end of the screw (22) is provided with a rotating wheel (21).

3. A galvanized flat wire drawing and forming device according to claim 2, characterized in that: The cleaning unit (2) further comprises a limiting frame (26) and a waste box (27); the limiting frames (26) are provided in two portions and are respectively fixed on two sides of the top surface of the fixing seat (23); the limiting frames (26) are slidably connected to the limiting grooves on the top surface of the outer shell (1); and the waste box (27) is slidably connected to the through grooves on the rear side surface of the outer shell (1).

4. A galvanized flat wire drawing and forming device according to claim 1, characterized in that: The disassembly and assembly unit (3) comprises an anti-slip plate (31), a pressure block (32), a shift rod (33), a slide rod (34) and a slide groove (35); the slide groove (35) is arranged on the side of the mold frame (6); slide rods (34) are fixed at both ends of the left side of the anti-slip plate (31); the slide rods (34) are slidably connected to the slide groove (35); a pressure block (32) is fixed on the left side of the anti-slip plate (31); there are two shift rods (33) which are rotatably connected to both ends of the right side of the mold frame (6).

5. A galvanized flat wire drawing and forming device according to claim 1, characterized in that: The disassembly and assembly unit (3) further comprises a fixing groove (36) and a fixing block (37), wherein the fixing groove (36) is provided on the left side of the drawing die (7), and the fixing block (37) is fixed on the left side of the die frame (6).

6. A galvanized flat wire drawing and forming device according to claim 1, characterized in that: It also comprises a temperature sensor (10), wherein the temperature sensor (10) is fixed on the front side of the housing (1), and the output end of the temperature sensor (10) is electrically connected to the input end of the controller (11).