Bullet train pantograph fairing die
By using pressing components and transmission components in the EMU pantograph shroud mold, the fixing operation of the workpiece is simplified, the problem of inefficient processing of existing molds is solved, and a more efficient workpiece fixing and processing process is achieved.
Patent Information
- Application Number
- CN202421786798.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing EMU pantograph shroud molds require tedious operating steps to define the workpiece during the processing process, resulting in low processing efficiency.
By setting up a pressing assembly and a transmission assembly in the mold, the downward movement of the workpiece pushes the bumps into retract, and the pressing part gradually clamps the workpiece, simplifying the operation steps and improving the fixing efficiency.
It reduces the cumbersomeness of the operation steps, makes the movement of the workpiece itself easy to fix the processing, and improves the processing efficiency.
Smart Images

Figure CN222805975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a mold for a pantograph fairing of a motor vehicle. Background Art
[0002] The pantograph air deflector mold for EMU is a special tool used to produce the pantograph air deflector for EMU. As an important part of the EMU roof, the pantograph air deflector has the main function of optimizing the airflow in the pantograph area of the roof, improving the operating efficiency from the perspective of aerodynamics, and reducing noise and resistance. Therefore, the design and production of the air deflector mold is crucial to ensure the quality and performance of the air deflector.
[0003] Referring to the existing patent publication number: CN205522128U, a motor vehicle pantograph air deflector mold includes a side I, a side II, an inclined surface, a fixed plate I, a fixed plate II, a bolt fixing seat, a height positioning mounting seat, and a pressing plate tooling. The side I and the side II intersect, the angle between the side I and the side II is 13°, the height ratio between the side I and the side II is 4:5, the inclined surfaces are arranged at both ends of the side I and the side II, the side I, the side II and the inclined surface constitute the main body of the motor vehicle pantograph air deflector mold, the height positioning mounting seat ensures the height of the product, the bolt fixing seat and the pressing plate tooling ensure the thickness of the product, and the entire mold body ensures the shape of the product.
[0004] However, in actual use, the existing EMU pantograph air deflector mold needs to be limited to a certain extent when the pantograph air deflector is processed and formed by the mold to avoid deviation or movement during the processing. However, the above application documents are more cumbersome when limiting the workpiece, thereby reducing the processing efficiency of the EMU pantograph air deflector mold. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and propose a pantograph deflector mold for a motor vehicle. The utility model cooperates with the pressing assembly and the transmission assembly so that when the workpiece is placed in the mold, the workpiece moves downward, so that the workpiece can push the protrusion to shrink inward, and at this time the pressing part can gradually move closer to the workpiece to clamp the workpiece to a certain extent, reducing the cumbersome operation steps, so that the workpiece can be fixed by moving itself, which is more convenient and improves efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A motor vehicle pantograph fairing mould, comprising:
[0008] A mold body, the inner side of which is provided with a molding portion that fits with the pantograph guide cover;
[0009] A cavity configured inside the mold body;
[0010] A mounting plate 1 and a mounting plate 2, both of which are mounted inside the cavity, and the mounting plate 1 is arranged perpendicularly to the mounting plate 2;
[0011] A cooling mechanism is installed on the surface of the first mounting plate, a pressing assembly is connected through the surface of the first mounting plate, and a transmission assembly matched with the pressing assembly is connected between the second mounting plates.
[0012] The utility model is further configured that the cooling mechanism comprises: a cooling element, an air inlet end and an air outlet end;
[0013] The cooling member is mounted on the surface of the first mounting plate, the air inlet end is connected to the input end of the cooling member, and the air outlet end is connected to the output end of the cooling member and communicates with the forming portion.
[0014] The utility model is further configured that the pressing assembly includes: a first connecting member, a second connecting member, a pressing portion and a protrusion;
[0015] The connector 1 and the connector 2 are both connected through the surface of the mounting plate 1, the pressing part is installed at one end of the connector 1, and the protrusion is installed at one end of the connector 2 and protrudes out of the mold body.
[0016] The utility model is further configured that the transmission assembly includes: a rotating member and a gear;
[0017] The rotating member is connected between the two mounting plates, and the gear is mounted on the surface of the rotating member.
[0018] The utility model is further configured that the surfaces of the first connecting member and the second connecting member are both structured with teeth meshing with gears.
[0019] The utility model is further configured that the surfaces of the second mounting plate are both installed with limiting frames, and the surface of the rotating member is installed with a torsion spring located in the limiting frame.
[0020] The utility model is further configured that a base is fixed on the lower part of the mold body.
[0021] The beneficial effects of the utility model are as follows: the utility model cooperates with the pressing assembly and the transmission assembly, so that when the workpiece is placed in the mold, due to the downward movement of the workpiece, the workpiece can push the protrusion to shrink inward, and at this time the pressing part can gradually move closer to the workpiece to clamp the workpiece to a certain extent, reducing cumbersome operating steps, so that the workpiece can be fixed by moving itself, which is more convenient and improves efficiency.
[0022] 1. The pantograph deflector mold of the EMU is provided with a pressing assembly and a transmission assembly to cooperate, so that when the workpiece is placed in the mold for processing, the workpiece can push the protrusion to shrink inward due to the downward movement of the workpiece, and the protrusion can drive the pressing part to move synchronously in the opposite direction through the transmission assembly. At this time, the pressing part can gradually move closer to the workpiece to clamp the workpiece to a certain extent, reducing cumbersome operating steps, so that the movement of the workpiece itself can be fixed, which is more convenient and improves efficiency.
[0023] 2. The pantograph air deflector mold of the EMU is provided with a cooling mechanism. After the pantograph air deflector is processed, a certain amount of heat is easily generated around it. At this time, due to the existence of heat, it is inconvenient for personnel to take and place the workpiece. Under the action of the cooling mechanism, after the cooling part is started, air can be drawn from the air inlet end and discharged into the molding part from the air outlet end, so as to quickly cool the processed workpiece, avoid the need to spend a long time waiting for cooling, and save time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of a pantograph fairing mold for a motor vehicle proposed in the utility model;
[0025] Figure 2 This is a schematic diagram of the overall side section structure of a motor vehicle pantograph fairing mold proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the front cross-section structure of a transmission assembly of a motor vehicle pantograph fairing mold proposed by the utility model;
[0027] Figure 4 The utility model provides a kind of motor vehicle pantograph guide cover mold Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0028] In the figure: 1. mold body; 2. forming part; 3. cavity; 4. base; 5. mounting plate 1; 6. cooling part; 7. air outlet; 8. pressing part; 9. bump; 10. rotating part; 11. gear; 12. connecting part 1; 13. connecting part 2; 14. air inlet; 15. torsion spring; 16. limiting frame; 17. mounting plate 2. DETAILED DESCRIPTION
[0029] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0031] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.
[0032] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0033] Reference Figure 1-4 A pantograph air deflector mold for a motor vehicle comprises: a mold body 1, the inner side of which is configured with a molding part 2 that fits the pantograph air deflector, which is the basic frame of the entire mold, responsible for supporting and fixing various internal components, and can ensure that the air deflector can accurately replicate the shape of the mold during the molding process, thereby ensuring the accuracy and quality of the product; a cavity 3, which is configured inside the mold body 1, and provides space for the installation of components through the cavity 3; a mounting plate 1 5 and a mounting plate 2 17, which are both installed inside the cavity 3, and the mounting plate 1 5 is vertically arranged with the mounting plate 2 17, and the mounting plate 1 5 and the mounting plate 2 17 are installed in the cavity 3. The use of the mounting plate 15 can improve the strength of the mold body 1, and is also convenient for supporting and installing the components through the mounting plate 15 and the mounting plate 2 17; a cooling mechanism is installed on the surface of the mounting plate 15, and under the action of the cooling mechanism, a certain cooling and temperature reduction treatment can be performed on the workpiece after processing and forming, saving time; a pressing component is connected through the surface of the mounting plate 5, and a transmission component matched with the pressing component is connected between the mounting plates 2 17, and the force of the workpiece during the downward movement can be easily transmitted to the position of the pressing component through the transmission component, so that the pressing component can clamp and limit the workpiece to a certain extent, and the operation is convenient.
[0034] Specifically, refer to Figure 2-3The cooling mechanism includes: a cooling member 6, an air inlet end 14 and an air outlet end 7; the cooling member 6 is installed on the surface of the mounting plate 5, the air inlet end 14 is connected to the input end of the cooling member 6, the air outlet end 7 is connected to the output end of the cooling member 6 and is connected to the forming portion 2. Through this embodiment, under the action of the cooling mechanism, after the cooling member 6 is started, air can be drawn from the air inlet end 14 and discharged from the air outlet end 7 into the forming portion 2, thereby quickly cooling the processed workpiece, avoiding the need to spend a long time waiting for cooling, and saving time.
[0035] Specifically, refer to Figure 2 The pressing assembly includes: a connector 12, a connector 2 13, a pressing portion 8 and a protrusion 9; the connector 12 and the connector 2 13 are both connected through the surface of the mounting plate 1 5, so that the connector 12 and the connector 2 13 can move horizontally in the mounting plate 1 5 to transmit the action, the pressing portion 8 is installed at one end of the connector 12, and the protrusion 9 is installed at one end of the connector 2 13 and protrudes out of the mold body 1. Through this embodiment, the workpiece is placed at the position of the forming portion 2 of the mold body 1, so that the workpiece will first contact the protruding protrusion 9 during the downward movement, and as the workpiece is guided by the inclined forming portion 2, the protrusion 9 gradually moves inward and drives the connector 2 13 to move together.
[0036] Specifically, refer to Figure 2-3 The transmission assembly includes: a rotating member 10 and a gear 11; the rotating member 10 is connected between the mounting plates 17, and the gear 11 is installed on the surface of the rotating member 10. Through this implementation, the connecting member 13 can drive the gear 11 to rotate under the action of the rotating member 10 during the activity. At this time, the gear 11 can push the connecting member 12 and the pressing part 8 to move in the opposite direction of the connecting member 13. The pressing part 8 can gradually move closer to the workpiece to clamp the workpiece to a certain extent, reducing the cumbersome operation steps, so that the movement of the workpiece itself can be fixed.
[0037] Furthermore, the surfaces of connecting member 12 and connecting member 2 13 are both constructed with teeth that mesh with gear 11. Through this design, it is ensured that they can mesh accurately. This precise meshing reduces energy loss in the transmission process, thereby improving transmission efficiency. Compared with other types of connection methods (such as friction connection, pin connection, etc.), gear transmission has higher transmission ratio accuracy and more stable transmission performance. Through tooth meshing, the slippage in the transmission process can be effectively reduced.
[0038] Furthermore, a limiting frame 16 is installed on the surface of the second mounting plate 17, a torsion spring 15 located in the limiting frame 16 is installed on the surface of the rotating member 10, and a base 4 is fixed to the lower part of the mold body 1. Through this design, the base 4 can provide stable support for the mold body 1, and can drive the torsion spring 15 to be compressed to a certain extent during the rotation of the rotating member 10. Then, when the workpiece is taken out, the torsion spring 15 can restore its elasticity and drive the pressing assembly to reset through the transmission assembly, so as to facilitate the clamping and limiting processing of subsequent workpieces and improve flexibility.
[0039] Working principle: When using the utility model, first place the workpiece at the position of the forming part 2 of the mold body 1, so that the workpiece will first contact the protruding block 9 during the downward movement, and as the workpiece is guided by the inclined forming part 2, the block 9 gradually moves inward, at this time, the block 9 will drive the gear 11 to rotate through the connecting piece 2 13, and the gear 11 drives the connecting piece 12 and the pressing part 8 to move, and the pressing part 8 can gradually move closer to the workpiece to clamp the workpiece to a certain extent, reducing the cumbersome operation steps, so that the movement of the workpiece itself can be fixed, which is more convenient and improves efficiency. After the pantograph guide cover is processed, a certain amount of heat is easily generated around it. At this time, due to the presence of heat, it is inconvenient for personnel to pick up and place the workpiece, and under the action of the cooling mechanism, the cooling part 6 can draw air from the air inlet end 14 after being started and discharge it into the forming part 2 from the air outlet end 7, thereby quickly cooling the processed workpiece, avoiding the need to spend a long time waiting for cooling, and saving time.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A motor vehicle pantograph fairing mould, characterized in that: include: A mold body (1) has a molding portion (2) on its inner side that fits the pantograph guide cover; A cavity (3) constructed inside the mold body (1); A mounting plate 1 (5) and a mounting plate 2 (17), both of which are mounted inside the cavity (3), and the mounting plate 1 (5) and the mounting plate 2 (17) are arranged perpendicularly to each other; A cooling mechanism is installed on the surface of the first mounting plate (5), a pressing assembly is connected through the surface of the first mounting plate (5), and a transmission assembly matching with the pressing assembly is connected between the second mounting plate (17).
2. The pantograph fairing mold for a motor vehicle according to claim 1, characterized in that: The cooling mechanism comprises: a cooling element (6), an air inlet end (14) and an air outlet end (7); The cooling element (6) is mounted on the surface of the mounting plate (5), the air inlet end (14) is connected to the input end of the cooling element (6), and the air outlet end (7) is connected to the output end of the cooling element (6) and communicates with the forming portion (2).
3. The pantograph fairing mold for a motor vehicle according to claim 1, characterized in that: The pressing assembly comprises: a first connecting piece (12), a second connecting piece (13), a pressing portion (8) and a protrusion (9); The connecting piece 1 (12) and the connecting piece 2 (13) are both connected through the surface of the mounting plate 1 (5), the pressing portion (8) is installed at one end of the connecting piece 1 (12), and the protrusion (9) is installed at one end of the connecting piece 2 (13) and protrudes out of the mold body (1).
4. The pantograph fairing mold for a motor vehicle according to claim 1, characterized in that: The transmission assembly comprises: a rotating member (10) and a gear (11); The rotating member (10) is connected between the second mounting plate (17), and the gear (11) is mounted on the surface of the rotating member (10).
5. The pantograph fairing mold for a motor vehicle according to claim 3, characterized in that: The surfaces of the first connecting member (12) and the second connecting member (13) are both configured with teeth meshing with the gear (11).
6. The pantograph fairing mold for a motor vehicle according to claim 4, characterized in that: A limiting frame (16) is installed on the surface of the second mounting plate (17), and a torsion spring (15) located in the limiting frame (16) is installed on the surface of the rotating member (10).
7. The pantograph fairing mold for a motor vehicle according to claim 1, characterized in that: A base (4) is fixed to the lower part of the mold body (1).
Citation Information
Patent Citations
Motor car pantograph kuppe mould
CN205522128U