Efficient welding parameter adjusting device of electric welding machine
By designing a high-efficiency welding parameter adjustment device for the welding machine including support columns and clamping mechanisms, the problems of unstable material fixation and lack of rotational adjustment function in the prior art are solved, and the accuracy of welding position and rotational adjustment function are realized.
Patent Information
- Application Number
- CN202420732655.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing high-efficiency welding parameter adjustment device of the electric welding machine cannot stabilize the fixing material, resulting in shaking during welding, inaccurate position, and lack of rotational adjustment function.
An efficient welding parameter adjustment device for the welding machine including a support column and a clamping mechanism is designed. The clamping mechanism consists of a working component and a clamping component. The stable movement of the clamping sheet is achieved through the gear and sliding groove block structure driven by the motor, and the rotational adjustment is achieved through the gear and rotary disc structure driven by the hydraulic press.
It realizes stable clamping of the material, avoids jitter during welding, ensures the accuracy of the welding position, and has a rotation adjustment function to meet the rotation needs.
Smart Images
Figure CN222806252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-efficiency welding of electric welders, in particular to a high-efficiency welding parameter regulating device for electric welders. Background Art
[0002] The purpose of the electric welding machine is to melt the solder on the welding rod and the material to be welded by using the high-temperature arc generated when the positive and negative poles are short-circuited instantly, so as to combine the contacted objects. Its structure is very simple, which is a high-power transformer.
[0003] However, when the electric welder's efficient welding parameter adjustment device in the prior art is in use, the welded material cannot be stably fixed on the platform, and the material needs to be clamped and fixed to prevent shaking during welding that causes inaccurate welding position. In addition, the welding structure does not have a rotation adjustment function and cannot meet the rotation requirements. Therefore, a high-efficiency welding parameter adjustment device for an electric welder is needed. Utility Model Content
[0004] The purpose of the utility model is to provide an efficient welding parameter adjustment device for an electric welder, which solves the problem in the prior art that the material needs to be clamped and fixed, prevents the problem of jitter during welding causing inaccurate welding position, and the problem that the welding structure does not have a rotation adjustment function.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient welding parameter adjustment device for an electric welding machine, comprising a support column and a clamping mechanism arranged on the top of the support column, wherein the clamping mechanism comprises a working component and a clamping component;
[0006] The working assembly includes a motor, a bearing plate, a first gear, a first rack and a sliding slot block, the top of the support column is provided with a motor, the top of the motor is fixedly connected to the bearing plate, the top of the motor is fixedly connected to the first gear, the outer wall of the first gear is meshedly connected to the first rack, and the outer wall of the first rack is slidably connected to the sliding slot block;
[0007] The clamping assembly includes a clamping movable block, a clamping sheet, a sliding rod and a fixed block. The top end of the first rack is fixedly connected to the clamping movable block, the bottom end of the clamping movable block is fixedly connected to the clamping sheet, one end of the clamping movable block is slidably connected to the sliding rod, and one end of the sliding rod is fixedly connected to the fixed block.
[0008] Preferably, a hydraulic press is provided at the top of the support column, the bottom of the hydraulic press is fixedly connected to a base plate, one end of the hydraulic press is fixedly connected to a hydraulic shaft, one end of the hydraulic shaft is fixedly connected to a second rack, one side of the second rack is meshingly connected to a second gear, the inner wall of the second gear is fixedly connected to a rotating shaft, and the top of the rotating shaft is fixedly connected to a rotating disk.
[0009] Preferably, the first gear is tightly fitted with the first rack, and the first gear forms a meshing structure with the first rack through a motor.
[0010] Preferably, the sliding slot block is provided with a sliding slot that matches the first rack, and the first rack forms a sliding structure with the sliding slot block through the first gear.
[0011] Preferably, the clamping movable block is provided with a sliding groove which matches the sliding rod, and the clamping movable block forms a sliding structure with the sliding rod through the first rack.
[0012] Preferably, the second rack is tightly fitted with the second gear, and the second rack forms a meshing structure with the second gear via a hydraulic shaft.
[0013] Preferably, the rotating shaft forms a rotating structure with the rotating disk through the second rack and the second gear.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The motor fixed at the bottom of the carrier plate is operated to drive the first gear to rotate, so that the first gear drives the first rack to move. In the sliding groove opened in the sliding groove block, the movement of the first rack will cause the movement of the clamping movable block. The other end of the clamping movable block will slide on the sliding rod to ensure the synchronization and stability of the clamping movement. The clamping piece can provide a stable clamping function for the material.
[0016] 2. The hydraulic press fixed on the top of the bottom plate is used to extend and retract the hydraulic shaft, which can push the second rack to slide in the sliding groove provided on the bottom plate. One side of the second rack is in meshing relationship with the second gear, so that the second gear can drive the rotating shaft and the rotating disk to rotate and adjust the angle of the clamped material. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a first-view structural diagram of the high-efficiency welding parameter adjustment device for electric welding machines proposed by the utility model;
[0018] Figure 2 This is a second perspective structural schematic diagram of the high-efficiency welding parameter adjustment device for electric welding machines proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the clamping structure of the high-efficiency welding parameter adjustment device for electric welding machines proposed by the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the rotating structure of the high-efficiency welding parameter adjustment device for electric welding machines.
[0021] In the figure: 1. support column; 2. motor; 3. bearing plate; 4. first gear; 5. first rack; 6. sliding groove block; 7. clamping movable block; 8. clamping plate; 9. sliding rod; 10. fixed block; 11. hydraulic press; 12. bottom plate; 13. hydraulic shaft; 14. second rack; 15. second gear; 16. rotating shaft; 17. rotating disk. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] like Figure 1-4 As shown, the electric welding machine high-efficiency welding parameter adjustment device shown in the figure includes a support column 1 and a clamping mechanism arranged on the top of the support column 1, and the clamping mechanism includes a working component and a clamping component;
[0025] The working assembly includes a motor 2, a bearing plate 3, a first gear 4, a first rack 5 and a sliding slot block 6. The motor 2 is arranged on the top of the support column 1, the top of the motor 2 is fixedly connected to the bearing plate 3, the top of the motor 2 is fixedly connected to the first gear 4, the outer wall of the first gear 4 is meshedly connected to the first rack 5, and the outer wall of the first rack 5 is slidably connected to the sliding slot block 6;
[0026] The clamping assembly includes a clamping movable block 7, a clamping plate 8, a sliding rod 9 and a fixed block 10. The top end of the first rack 5 is fixedly connected to the clamping movable block 7, the bottom end of the clamping movable block 7 is fixedly connected to the clamping plate 8, one end of the clamping movable block 7 is slidably connected to the sliding rod 9, and one end of the sliding rod 9 is fixedly connected to the fixed block 10.
[0027] Among them, Figure 3 As shown, the first gear 4 fits tightly with the first rack 5, and the first gear 4 forms a meshing structure with the first rack 5 through the motor 2, which is beneficial to reducing maintenance costs. The structure is composed of simple mechanical parts, and the first rack 5 drives the sliding slot block 6 to move.
[0028] Among them, Figure 3 As shown, the sliding groove block 6 is provided with a sliding groove that matches the first rack 5. The first rack 5 forms a sliding structure with the sliding groove block 6 through the first gear 4, which is beneficial to reduce friction and delay the service life of parts, so that the first rack 5 drives the clamping movable block 7 to move while sliding in the sliding groove of the sliding groove block 6.
[0029] Among them, Figure 2 As shown, the clamping movable block 7 is provided with a sliding groove that matches the sliding rod 9. The clamping movable block 7 forms a sliding structure with the sliding rod 9 through the first rack 5, which is beneficial to ensure the stability of the clamping structure and prevent the occurrence of the phenomenon of asynchronous angles on both sides.
[0030] Example 2
[0031] like Figure 1 , Figure 2 and Figure 4 As shown, this embodiment further illustrates Example 1, a hydraulic press 11 is provided at the top of the support column 1, a bottom of the hydraulic press 11 is fixedly connected to a base plate 12, one end of the hydraulic press 11 is fixedly connected to a hydraulic shaft 13, one end of the hydraulic shaft 13 is fixedly connected to a second rack 14, one side of the second rack 14 is meshingly connected to a second gear 15, an inner wall of the second gear 15 is fixedly connected to a rotating shaft 16, and the top of the rotating shaft 16 is fixedly connected to a rotating disk 17.
[0032] Among them, Figure 4 As shown, the second rack 14 fits tightly with the second gear 15 , and the second rack 14 forms a meshing structure with the second gear 15 through the hydraulic shaft 13 , which is conducive to the second gear 15 being driven by the extension and retraction of the second rack 14 to cause the rotating shaft 16 to rotate.
[0033] Among them, Figure 1 As shown, the rotating shaft 16 forms a rotating structure with the rotating disk 17 through the second rack 14 and the second gear 15, which is conducive to adjusting the angle of the clamping structure by rotating the rotating disk 17, and facilitates precise adjustment of its position.
[0034] When in use: first, the motor 2 fixed at the bottom of the carrier plate 3 is operated to drive the first gear 4 to rotate, so that the first gear 4 drives the first rack 5 to move. In the sliding groove provided by the sliding groove block 6, the movement of the first rack 5 will cause the movement of the clamping movable block 7. The other end of the clamping movable block 7 will slide on the sliding rod 9 to ensure the synchronization and stability of the clamping movement. The clamping sheet 8 can provide a stable clamping function for the material.
[0035] Finally, by operating the hydraulic press 11 fixed on the top of the base plate 12 to extend and retract the hydraulic shaft 13, the second rack 14 can be pushed to slide in the sliding groove provided in the base plate 12. One side of the second rack 14 is in meshing relationship with the second gear 15, so that the second gear 15 can drive the rotating shaft 16 and the rotating disk 17 to rotate and adjust the angle of the clamped material.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient welding parameter adjustment device for an electric welding machine, comprising a support column (1) and a clamping mechanism arranged on the top of the support column (1), characterized in that: The clamping mechanism comprises a working component and a clamping component; The working assembly comprises a motor (2), a bearing plate (3), a first gear (4), a first rack (5) and a sliding slot block (6); the motor (2) is arranged on the top of the support column (1); the top of the motor (2) is fixedly connected to the bearing plate (3); the top of the motor (2) is fixedly connected to the first gear (4); the outer wall of the first gear (4) is meshingly connected to the first rack (5); the outer wall of the first rack (5) is slidably connected to the sliding slot block (6); The clamping assembly comprises a clamping movable block (7), a clamping sheet (8), a sliding rod (9) and a fixed block (10); the top end of the first rack (5) is fixedly connected to the clamping movable block (7); the bottom end of the clamping movable block (7) is fixedly connected to the clamping sheet (8); one end of the clamping movable block (7) is slidably connected to the sliding rod (9); and one end of the sliding rod (9) is fixedly connected to the fixed block (10).
2. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 1, characterized in that: A hydraulic press (11) is arranged at the top of the support column (1), a bottom of the hydraulic press (11) is fixedly connected to a bottom plate (12), one end of the hydraulic press (11) is fixedly connected to a hydraulic shaft (13), one end of the hydraulic shaft (13) is fixedly connected to a second rack (14), one side of the second rack (14) is meshingly connected to a second gear (15), an inner wall of the second gear (15) is fixedly connected to a rotating shaft (16), and a top end of the rotating shaft (16) is fixedly connected to a rotating disk (17).
3. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 1, characterized in that: The first gear (4) is tightly fitted with the first rack (5), and the first gear (4) forms a meshing structure with the first rack (5) through the motor (2).
4. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 1, characterized in that: The sliding groove block (6) is provided with a sliding groove that matches the first rack (5), and the first rack (5) forms a sliding structure with the sliding groove block (6) through the first gear (4).
5. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 1, characterized in that: The clamping movable block (7) is provided with a sliding groove that matches the sliding rod (9), and the clamping movable block (7) forms a sliding structure with the sliding rod (9) through the first rack (5).
6. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 2, characterized in that: The second rack (14) is tightly fitted with the second gear (15), and the second rack (14) forms a meshing structure with the second gear (15) via the hydraulic shaft (13).
7. The high-efficiency welding parameter adjustment device for electric welding machine according to claim 2, characterized in that: The rotating shaft (16) forms a rotating structure with the rotating disk (17) through the second rack (14) and the second gear (15).