Rapid diode assembling structure
By adopting a structural design of 1 out of 2 and a concave groove belt conveying structure in diode shearing equipment, the problems of low efficiency, clamping and wear of existing equipment are solved, and the diode is quickly and efficiently assembled and lead straightened.
Patent Information
- Application Number
- CN202420979624.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing diode shearing equipment is inefficient, and the diodes are prone to wear of the material and the tube seat during feeding, and the leads are often not straight.
It adopts a structural design of 1 out of 2, feeds 2 diodes at a time, uses a concave groove belt conveying structure to avoid clamping and wear, and straightens the leads during the transmission process.
Improves diode assembly efficiency, avoids the problems of clips and tube seat wear, and ensures the vertical state of the diode leads.
Smart Images

Figure CN222806431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a diode rapid assembly structure, belonging to the technical field of diode processing equipment. Background Art
[0002] The diode processing process involves a diode lead shearing process, which involves using a cutting tool to shear the diode leads to a specified height. Existing diode shearing equipment installs shearing tools on both sides of a feed track slot. The diodes are transported linearly along the feed track slot to the shearing tool position, and only one diode can be transported to the tool position at a time, which severely restricts the efficiency of diode lead shearing. Furthermore, the feed track slot is relatively long, and the diode socket is completely enclosed within the slot. Feeding relies on vibration and gravity, making the diode prone to material jamming and socket wear. Furthermore, the diode leads should remain vertical on the socket, but in actual production, some diode leads have curved or tilted structures. Summary of the Invention
[0003] The purpose of this utility model is to provide a fast diode assembly structure. The utility model adopts a 1-out-2 structural design, feeding two diodes at a time, which doubles the diode assembly efficiency. The conveyor track uses a concave groove belt to prevent material jamming and tube socket wear. In addition, the diode leads can be straightened during the diode assembly process.
[0004] The technical solution of the utility model is as follows: a diode rapid assembly structure, comprising a feeding tray, a plurality of notches distributed in a ring array on the edge of the feeding tray, an assembly block fixed at each notch, two assembly stations arranged at intervals on the assembly block, a U-shaped distribution groove fixed on the outside of the feeding tray, the U-shaped distribution groove comprising two vertical grooves and one horizontal groove, a distribution cylinder arranged on the outside of the U-shaped distribution groove, a push rod of the distribution cylinder fixedly connected to a push plate located in the horizontal groove, a conveyor belt provided at the left end of the horizontal groove, baffles provided on both sides of the conveyor belt, the end of the conveyor belt being connected to the horizontal groove, assembly cylinders fixed on the sides of the baffles on both sides of the tail of the conveyor belt, the push rod of the assembly cylinder fixedly connected to the assembly slider, two assembly sliders arranged opposite to the two vertical grooves, and the head end of the conveyor belt connected to the conveying device of the vibrating feeding tray.
[0005] In the aforementioned diode quick assembly structure, the conveying device is arranged on the outside of the conveyor belt, and the two are arranged parallel to each other. The end of the conveying device is connected to a T-shaped guide groove. The vertical groove of the T-shaped guide groove is connected to the end of the conveying device, and one end of the horizontal groove is connected to the inlet on the side of the conveyor belt. A guide block is provided at the other end of the horizontal groove, and the guide block is connected to the push rod of the guide cylinder.
[0006] In the aforementioned diode quick assembly structure, a vertical stopper is provided at the inlet of the side of the conveyor belt, and the bottom of the vertical stopper is connected to a driving cylinder.
[0007] In the aforementioned diode quick assembly structure, a limiting block is connected between the two baffles on the left side of the inlet of the conveyor belt.
[0008] In the aforementioned diode quick assembly structure, a lead straightening mechanism is provided above the baffle in front of the assembly cylinder. The lead straightening mechanism includes a clamping block and a straightening block respectively provided above the two baffles. The back of the clamping block is fixedly connected to the push rod of the clamping cylinder, and the straightening block is fixedly connected to the push rod of the straightening cylinder. The push rod of the clamping cylinder is perpendicular to the conveying direction of the conveyor belt, and the push rod of the straightening cylinder is parallel to the conveying direction of the conveyor belt.
[0009] In the aforementioned diode quick assembly structure, a distribution limit block is provided between the transverse groove of the U-shaped distribution groove and the feeding tray, and side blocks are provided on the outer sides of the two vertical grooves of the U-shaped distribution groove.
[0010] Beneficial effects of the present invention: Compared with the prior art, the present invention has the following advantages:
[0011] A U-shaped distribution trough is connected to the end of the conveyor belt, and two assembly sliders are provided to correspond to the two vertical slots of the U-shaped distribution trough. A push plate is provided above the horizontal slot. The push plate can move back and forth to push the diodes entering the horizontal slot into the two vertical slots. Then, two assembly sliders can simultaneously push the two diodes into the two assembly stations of the feeding tray, so that two diodes can be assembled at one time, doubling the diode assembly efficiency.
[0012] 2. The transmission structure uses a transmission belt plus two bars to form a concave groove belt transmission structure. Driven by the motor, the transmission belt can continuously transport the diodes forward, eliminating the occurrence of material jams and tube seat wear.
[0013] 3. By setting a pressing block and a straightening block on both sides of the conveyor belt, the pressing block pushes out and presses the lead of the diode, and then the straightening block moves in a straight line along the conveying direction of the conveyor belt, and the lead is straightened by rubbing.
[0014] In summary, the utility model adopts a 1-out 2 structural design, feeding two diodes at a time, which doubles the diode assembly efficiency. The transmission track adopts a concave groove belt transmission, which eliminates the problem of material jamming and straight wear of the tube seat. In addition, the diode leads can be straightened during the diode assembly process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the connection structure between the push plate and the distribution cylinder;
[0017] Figure 3 Schematic diagram of the connection structure between the straightening block and the straightening cylinder.
[0018] Figure markings: 1-feeding tray, 2-assembly block, 3-assembly station, 4-U-shaped distribution groove, 5-distribution cylinder, 6-push plate, 7-conveyor belt, 8-stop bar, 9-assembly cylinder, 10-assembly slider, 11-conveyor device, 12-T-guide groove, 13-guide block, 14-guide cylinder, 15-vertical block, 16-limit block, 17-pressing block, 18-straightening block, 19-pressing cylinder, 20-straightening cylinder, 21-distribution limit block, 22-side block. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0020] The embodiment of the utility model: a diode quick assembly structure, such as Figure 1-3 As shown, it includes a feeding tray 1, and a plurality of notches are distributed in a ring array on the edge of the feeding tray 1, and an assembly block 2 is fixed at each notch, and two assembly stations 3 are arranged at intervals on the assembly block 2, and a U-shaped distribution groove 4 is fixed on the outside of the feeding tray 1. The U-shaped distribution groove 4 includes two vertical grooves and a horizontal groove, and a distribution cylinder 5 is arranged on the outside of the U-shaped distribution groove 4, and the push rod of the distribution cylinder 5 is fixedly connected to the vertically arranged push plate 6 located in the horizontal groove, and the push rod of the distribution cylinder 5 is parallel to the horizontal groove of the U-shaped distribution groove 4, and the distribution cylinder 5 is located above the horizontal groove, and a conveyor belt 7 is provided at the left end in the middle of the horizontal groove, and baffles 8 are provided on both sides of the conveyor belt 7. The end of the conveyor belt 7 is connected with the horizontal groove, and assembly cylinders 9 are fixed on the sides of the baffles 8 on both sides of the tail of the conveyor belt 7. The push rod of the assembly cylinder 9 is fixedly connected to the assembly slider 10, and the two assembly sliders 10 are arranged opposite the two vertical grooves. The head end of the conveyor belt 7 is connected to the conveying device 11 of the vibrating feeding tray.
[0021] The diodes conveyed by the vibrating disk enter the conveyor belt 7 from the conveyor device 11 and are transported forward along the conveyor belt 7. From the end of the conveyor belt 7, they enter the horizontal groove of the U-shaped distribution groove 4. Then, the push plate 6 is pushed forward by the distribution cylinder 5, so that the diodes in the horizontal groove enter the vertical groove in front. At the same time, the diodes in the conveyor belt 7 continue to be transported forward and enter the horizontal groove. When the push plate 6 is retracted backward under the action of the distribution cylinder 5, the diodes in the horizontal groove are pushed into the vertical groove at the rear. When there are diodes in both vertical grooves, the two assembly cylinders 9 are actuated, so that the assembly slide 10 is pushed forward into the vertical groove. Under the push of the assembly slide 10, the two diodes in the vertical groove are pushed into the two assembly stations 3 of the assembly block 2, so that two diodes are assembled at the same time. Then the feed tray 1 rotates and the assembled diodes are sent to the shearing station for lead shearing. Then the assembly cylinder 9 drives the assembly slide 10 to reset, and the distribution cylinder 5 is actuated again.
[0022] The conveyor device 11 is arranged outside the conveyor belt 7, and the two are arranged parallel to each other. The end of the conveyor device 11 is connected to a T-shaped guide groove 12. The vertical groove of the T-shaped guide groove 12 is connected to the end of the conveyor device 11, and one end of the horizontal groove is connected to the inlet on the side of the conveyor belt 7. The other end of the horizontal groove is provided with a guide block 13, which is connected to the push rod of the guide cylinder 14. The diode enters the vertical groove of the T-shaped guide groove 12 from the conveyor device 11 and moves to the middle of the horizontal groove under the mutual compression. Then, the guide block 13 pushes out and pushes the diode from the T-shaped guide groove 12 into the conveyor belt 7.
[0023] A vertical stopper 15 is provided at the entrance on the side of the conveyor belt 7. The bottom of the vertical stopper 15 is connected to a driving cylinder. When the guide block 13 is pushed forward, the vertical stopper 15 drops downward, and the diode is pushed from the T-shaped guide groove 12 into the conveyor belt 7 through the guide block 13.
[0024] A limit block 16 is connected between the two baffles 8 on the left side of the inlet of the conveyor belt 7. The limit block 16 can prevent the diodes entering the conveyor belt 7 from the T-shaped guide groove 12 from falling backward, ensuring that the diodes are always in a vertical state.
[0025] A lead straightening mechanism is located above the bars 8 in front of the assembly cylinder 9. This mechanism includes a clamping block 17 and a straightening block 18, each mounted above the two bars 8. The back of the clamping block 17 is fixedly connected to the push rod of a clamping cylinder 19, while the straightening block 18 is fixedly connected to the push rod of a straightening cylinder 20. The push rod of the clamping cylinder 19 is perpendicular to the conveying direction of the conveyor belt 7, while the push rod of the straightening cylinder 20 is parallel to the conveying direction of the conveyor belt 7. During diode lead straightening, the clamping block 17 is first pushed forward by the clamping cylinder 19, while the straightening block 18 remains stationary. The clamping block 17 and the straightening block 18 then operate to compress the leads. The straightening cylinder 20 then actuates, pushing the straightening block 18 along the length of the conveyor belt 7. The rubbing action of the clamping block 17 and the straightening block 18 straightens the diode leads. The clamping block 17 then retracts, and the straightening block 18 returns to its original position.
[0026] A distribution stopper 21 is provided between the horizontal groove of the U-shaped distribution groove 4 and the feed tray 1. The distribution stopper 21 is provided to limit the horizontal groove and prevent the diodes in the horizontal groove from moving forward and out of the horizontal groove position. Side blocks 22 are provided on the outside of the two vertical grooves of the U-shaped distribution groove 4 to ensure that when the push plate 6 moves back and forth to push the diodes, the diodes are always located in the vertical grooves of the U-shaped distribution groove 4 to prevent them from falling out of the vertical grooves.
Claims
1. A diode quick assembly structure, characterized in that: The invention comprises a feeding tray (1), wherein the edge of the feeding tray (1) is provided with a plurality of notches in a circular array, wherein an assembly block (2) is fixed at each notch, and two assembly stations (3) are arranged at intervals on the assembly block (2); a U-shaped distribution groove (4) is fixed at the outer side of the feeding tray (1), wherein the U-shaped distribution groove (4) comprises two vertical grooves and one horizontal groove, and a distribution cylinder (5) is arranged at the outer side of the U-shaped distribution groove (4); a push rod of the distribution cylinder (5) and a push plate (6) located in the horizontal groove The conveyor belt (7) is fixedly connected, the left end of the transverse groove is provided with a conveyor belt (7), and baffles (8) are provided on both sides of the conveyor belt (7). The end of the conveyor belt (7) is connected to the transverse groove. The baffles (8) on both sides of the tail of the conveyor belt (7) are fixed with assembly cylinders (9). The push rod of the assembly cylinder (9) is fixedly connected to the assembly slide block (10). The two assembly slide blocks (10) are arranged opposite to the two vertical grooves. The head end of the conveyor belt (7) is connected to the conveying device (11) of the vibrating feeding tray.
2. The diode quick assembly structure according to claim 1, characterized in that: The conveying device (11) is arranged outside the conveying belt (7) and the two are arranged in parallel. The end of the conveying device (11) is connected to a T-shaped guide groove (12). The vertical groove of the T-shaped guide groove (12) is connected to the end of the conveying device (11), and one end of the transverse groove is connected to the inlet of the side of the conveying belt (7). The other end of the transverse groove is provided with a guide block (13), and the guide block (13) is connected to the push rod of the guide cylinder (14).
3. A diode quick assembly structure according to claim 2, characterized in that: A vertical stopper (15) is provided at the inlet of the side of the conveyor belt (7), and the bottom of the vertical stopper (15) is connected to a driving cylinder.
4. The diode quick assembly structure according to claim 2, characterized in that: A limiting block (16) is connected between the two baffle bars (8) on the left side of the inlet of the conveyor belt (7).
5. The diode quick assembly structure according to claim 1, characterized in that: A lead wire straightening mechanism is arranged above the baffle (8) in front of the assembly cylinder (9), and the lead wire straightening mechanism comprises a clamping block (17) and a straightening block (18) respectively arranged above the two baffles (8), the back of the clamping block (17) is fixedly connected to the push rod of the clamping cylinder (19), and the straightening block (18) is fixedly connected to the push rod of the straightening cylinder (20), the push rod of the clamping cylinder (19) is perpendicular to the conveying direction of the conveyor belt (7), and the push rod of the straightening cylinder (20) is parallel to the conveying direction of the conveyor belt (7).
6. The diode quick assembly structure according to claim 1, characterized in that: A distribution limit block (21) is provided between the transverse groove of the U-shaped distribution groove (4) and the feeding tray (1), and side stop blocks (22) are provided outside the two vertical grooves of the U-shaped distribution groove (4).