Sawing and boring integrated equipment for rectangular tube

By designing the integrated equipment of rectangular tube saw-boring and boring, integrating boring and milling power heads and saw cutters, and using limit structures and clamping mechanisms, the problem of two processes required for cutting rectangular tubes in the prior art is solved, efficient sawing and boring operations are achieved, and working efficiency and processing quality are improved.

CN222806509UActive Publication Date: 2025-04-29SHANDONG YUXIN ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202422305096.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-22
Publication Date
2025-04-29
Estimated Expiration
2034-09-22

AI Technical Summary

Technical Problem

During the process of unloading the rectangular pipe, the prior art requires two processes to complete the sawing and boring operations, resulting in high equipment costs and low working efficiency.

Method used

A rectangular tube saw-boring integrated equipment is designed, with integrated boring and milling power head and saw cutter. The directional movement and stability of the rectangular tube are ensured through the limiting structure and clamping mechanism, thereby achieving simultaneous sawing and boring.

Benefits of technology

The equipment can complete sawing and boring operations in one process, improving work efficiency, saving equipment costs, and ensuring processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rectangular tube sawing and boring integrated equipment which comprises a base, boring and milling power heads and a saw blade, a limiting structure is arranged at the top of the base, so that a rectangular tube can directionally move in the limiting structure in the length direction of the base, multiple sets of boring and milling power heads are arranged, each set of boring and milling power heads comprises two boring and milling power heads, and the saw blade is arranged between the two boring and milling power heads. The two boring and milling power heads in each set are symmetrically distributed on the two sides of the limiting structure, and the saw blades and the boring and milling power heads in each set are sequentially distributed at intervals and used for sawing off rectangular pipes. According to the rectangular tube sawing and boring integrated equipment, two working procedures can be integrated into one working procedure, and therefore the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rectangular tube processing equipment, in particular to integrated rectangular tube sawing and boring equipment. Background Art

[0002] Rectangular tube, also known as rectangular tube or flat tube, flat square tube or square flat tube, etc., has a lighter weight when the bending and torsional strength are the same, so it is widely used in the manufacture of mechanical parts and engineering structures.

[0003] During the cutting process of rectangular tubes, boring and cutting operations need to be performed on the rectangular tubes at the same time. Taking a 6050mm rectangular tube as an example, it is necessary to cut it into two sections of 3010mm rectangular tubes using a sawing machine, and then perform center hole processing, that is, boring a hole in the middle of the rectangular tube. It takes two processes to complete, with high equipment cost and low work efficiency. Utility Model Content

[0004] The embodiment of the present application provides an integrated rectangular tube sawing and boring device, which can simultaneously realize sawing and boring operations, and can effectively improve work efficiency.

[0005] An embodiment of the present application provides an integrated rectangular tube sawing and boring device, comprising a base, a boring and milling power head and a saw blade, wherein a limiting structure is arranged on the top of the base so that the rectangular tube can be directedly moved along the length direction of the base within the limiting structure, wherein the boring and milling power heads have multiple groups, each group comprising two boring and milling power heads, and the two boring and milling power heads in each group are symmetrically distributed on both sides of the limiting structure, wherein the saw blade and each group of boring and milling power heads are distributed in sequence at intervals for sawing off the rectangular tube.

[0006] In a possible implementation, the number of the saw blades is three, and the number of the boring and milling power heads is two groups, and the two groups of boring and milling power heads are evenly distributed between two adjacent saw blades.

[0007] In a possible implementation, the saw blade is installed on a sawing machine.

[0008] In a possible implementation, the limiting structure includes a plurality of limiting blocks or limiting plates that are spaced and staggered along the length direction, and the plurality of limiting blocks or limiting plates that are spaced and staggered along the length direction cooperate to form a groove-shaped structure.

[0009] In a possible implementation, the rectangular tube sawing and boring integrated equipment also includes a plurality of clamping mechanisms spaced apart along the length direction, the clamping mechanisms including a clamping plate and a telescopic cylinder, wherein the clamping plate constitutes a side wall of the groove-like structure, and the telescopic cylinder is opposite to the clamping plate so that the clamping plate can cooperate with the telescopic cylinder to clamp the rectangular tube when the telescopic cylinder is extended.

[0010] In a possible implementation, there are four clamping mechanisms, and every two clamping mechanisms are symmetrically distributed on both sides of each group of boring and milling power heads.

[0011] Beneficial effects: Compared with the prior art, the integrated rectangular tube sawing and boring equipment provided by the present application integrates a boring and milling power head and a saw blade on the base at the same time. When the rectangular tube is moved into position along the limiting structure, boring and sawing operations can be performed simultaneously, which saves a process and effectively improves work efficiency.

[0012] The limiting blocks or limiting plates spaced apart along the length direction form a groove structure suitable for limiting the torque tube, which can save raw materials and reduce costs while limiting the torque tube;

[0013] The clamping mechanism clamps the rectangular tube so as to ensure the stability of the rectangular tube during the sawing and boring processes, thereby ensuring the processing quality of the sawing and boring processes.

[0014] These and other purposes, features and advantages of the present invention are fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The schematic diagram of the structure of the integrated rectangular tube sawing and boring device of the present application is shown.

[0016] Figure 2 A schematic diagram of the top view of the structure of the integrated rectangular tube sawing and boring device of the present application is shown. DETAILED DESCRIPTION

[0017] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0018] Those skilled in the art should understand that, in the disclosure of the specification, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0019] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0020] refer to Figure 1 and Figure 2 The embodiment of the present application provides an integrated rectangular tube sawing and boring device, including a base 10, a boring and milling power head 20 and a saw blade 30, wherein a limiting structure is arranged on the top of the base 10, so that the rectangular tube 40 can be directed to move along the length direction of the base 10 in the limiting structure, wherein the boring and milling power head 20 has a plurality of groups, and each group includes two boring and milling power heads 20, and the two boring and milling power heads 20 in each group are symmetrically distributed on both sides of the limiting structure, and are used to bore holes on the two side walls of the rectangular tube 40 respectively, wherein the boring and milling power head 20 can be a Shanying CNC tool or a Jintu CNC boring and milling power head, and the specific specifications can be selected from the following. According to the adaptive selection of the processing requirements of the rectangular tube 40, it is obvious that those skilled in the art can also think of that each group of boring and milling heads 20 can also include only one boring and milling head 20, which has a larger stroke and can directly bore two opposite side walls on the rectangular tube 40. In addition, the saw blade 30 and each group of boring and milling heads 20 are distributed in sequence and are used to saw off the rectangular tube 40. In this way, the boring and milling head 20 and the saw blade 30 can be integrated on the base 10 at the same time, so that after the rectangular tube 40 is placed in place, the boring operation and the sawing operation of the rectangular tube 40 can be realized at the same time, and the previous two processing steps are integrated into one step, which can effectively improve the work efficiency.

[0021] In one embodiment, the saw blades 30 are implemented as three. The boring and milling power heads 20 have two groups, and the two groups of boring and milling power heads 20 are evenly distributed between two adjacent saw blades 30, so that a section of rectangular tube 40 can be cut into two sections, and boring operations can be performed at the middle position of each section of rectangular tube 40.

[0022] Furthermore, the saw blade 30 is installed on a sawing machine. That is to say, the base 10 integrates three sawing machines and two sets of boring and milling power heads 20 at the same time.

[0023] In one embodiment, the limiting structure includes a plurality of limiting blocks or limiting plates 11 that are staggered and distributed at intervals along the length direction, wherein the limiting plate can be an L-shaped plate, and the plurality of limiting blocks or limiting plates 11 that are staggered and distributed at intervals along the length direction cooperate to form a groove structure, so as to limit the rectangular tube 40, so that the rectangular tube 40 can move in a directional manner along the length direction of the base 10, thereby ensuring the cutting accuracy and boring accuracy of the rectangular tube 40. In addition, the distribution method of staggered distribution can also save raw material and equipment costs on the basis of ensuring the limiting effect.

[0024] In one embodiment, the rectangular tube sawing and boring integrated device further includes a plurality of clamping mechanisms 50 spaced apart along the length direction. The clamping mechanism 50 includes a clamping plate 51 and a telescopic cylinder 52, wherein the clamping plate 51 constitutes the side wall of the groove-like structure, and the telescopic cylinder 52 is directly opposite to the clamping plate 51, so that when the telescopic cylinder 52 is extended, the clamping plate 51 can cooperate with the clamping plate 51 to clamp the rectangular tube 40, so that the clamping plate 51 can assist the limiting structure to limit the rectangular tube 40 and ensure the accuracy of the moving direction of the rectangular tube 40, and can also cooperate with the telescopic cylinder 52 to clamp and fix the rectangular tube 40, so as to ensure the stability of the rectangular tube 40 during the processing, thereby ensuring the boring accuracy and cutting accuracy of the rectangular tube 40 and the processing quality.

[0025] Taking into account that more processing time is required in the boring process and boring has higher requirements on the stability of the rectangular tube 40, it is further preferred that the clamping mechanism 50 has four, and every two clamping mechanisms 50 are symmetrically distributed on both sides of each group of boring and milling power heads 20. In this way, the clamping mechanisms 50 on both sides can focus on clamping and fixing the position of the rectangular tube 40 to be bored, which can effectively ensure the quality of the boring.

[0026] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.

Claims

1. Rectangular tube sawing and boring integrated equipment, characterized in that: It includes a base, a boring and milling power head and a saw blade, wherein a limiting structure is arranged on the top of the base so that the rectangular tube can be directedly moved in the limiting structure along the length direction of the base, wherein the boring and milling power head has multiple groups, each group includes two boring and milling power heads, and the two boring and milling power heads in each group are symmetrically distributed on both sides of the limiting structure, wherein the saw blade and each group of boring and milling power heads are distributed in sequence at intervals for sawing off the rectangular tube.

2. The rectangular tube sawing and boring integrated equipment according to claim 1, characterized in that: The number of the saw blades is three, and the number of the boring and milling power heads is two groups, and the two groups of boring and milling power heads are evenly distributed between two adjacent saw blades.

3. The integrated rectangular tube sawing and boring device according to claim 2, characterized in that: The saw blade is installed on the sawing machine.

4. The rectangular tube sawing and boring integrated device according to claim 2, characterized in that: The limiting structure comprises a plurality of limiting blocks or limiting plates which are spaced and staggered along the length direction, and the plurality of limiting blocks or limiting plates which are spaced and staggered along the length direction cooperate with each other to form a groove-shaped structure.

5. The integrated rectangular tube sawing and boring device according to claim 4, characterized in that: It also includes a plurality of clamping mechanisms spaced apart along the length direction, wherein the clamping mechanisms include a clamping plate and a telescopic cylinder, wherein the clamping plate constitutes the side wall of the groove-like structure, and the telescopic cylinder faces the clamping plate so that the clamping plate can cooperate with the telescopic cylinder to clamp the rectangular tube when the telescopic cylinder is extended.

6. The rectangular tube sawing and boring integrated device according to claim 5, characterized in that: There are four clamping mechanisms, and every two clamping mechanisms are symmetrically distributed on both sides of each group of boring and milling power heads.