Protective fence blank shape repairing device capable of collecting waste materials conveniently
By designing a protective rail blank repair device including processing bed, base, cleaning mechanism and turning mechanism, the problem of waste accumulation caused by the lack of cleaning mechanism in the existing device is solved, automatic cleaning and multi-faceted repair are achieved, and production efficiency and cleanliness of the working environment are improved.
Patent Information
- Application Number
- CN202421223327.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing protective rail blank repair device that is convenient for collecting waste lacks a cleaning mechanism during use, which leads to accumulation of waste in the device, increasing the difficulty of cleaning, affecting efficiency and safety, and requires manual flipped surfaces to be cleaned during repair.
A protective rail blank repair device including a processing bed, a base, a cleaning mechanism and a turning mechanism is designed. The cleaning mechanism consists of a first electric sliding table, a support frame, a second electric sliding table, a connecting block, a cylinder, a first motor, a grinding sheet, a third electric sliding table, a connecting plate, a cleaning brush and a material collection box. The material turning mechanism consists of a two-way electric sliding table, a connecting frame, a second motor, a connecting rod and a clamping sheet. Through the coordinated work of these components, automatic cleaning of waste and multi-faceted repair of the blank are realized.
The device reduces the difficulty and labor intensity of manual operation through an automatic cleaning mechanism, improves production efficiency, ensures timely cleaning of waste during processing, effectively reduces impurities accumulation in the production process, and improves the cleanliness and production efficiency of the overall working environment.
Smart Images

Figure CN222806704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to guardrail blank shaping and repairing, and in particular to a guardrail blank shaping and repairing device which is convenient for collecting waste materials. Background Art
[0002] The guardrail billet shaping equipment includes several key components, such as guardrails, waste collectors, conveyor systems, billet shaping tools and control systems. The guardrails ensure the safety of operators and prevent them from contacting running mechanical parts; the waste collector is used to centrally store the waste generated in the production process; the conveyor system transports the waste from the generation point to the collector through a conveyor belt; the billet shaping tool shears, compresses, packs or crushes the collected waste for further recycling or processing. The control system monitors and adjusts the operating status of the equipment through sensors and control panels to ensure the efficiency and safety of the waste treatment process. The entire system is closely connected through various components. The connection and coordination work realizes the efficient and safe management of waste, which not only improves the production environment and reduces the labor cost of waste treatment, but also improves the quality and efficiency of waste recycling. The advantage of guardrail blank shaping equipment plus cleaning mechanism is that it further improves the efficiency and safety of waste treatment. The cleaning mechanism can automatically remove accumulated waste, prevent blockage and equipment failure, reduce downtime, and maintain continuous operation of the production line. In addition, the cleaning mechanism reduces the need for manual cleaning, reduces the safety risks of operators, and improves the cleanliness of the overall working environment and production efficiency. Therefore, there is a special need for a guardrail blank shaping device that is convenient for collecting waste.
[0003] However, the existing guardrail blank shaping device that is convenient for collecting waste materials lacks a cleaning mechanism during use, which may cause waste materials to accumulate in the device, increase the difficulty of cleaning, and affect efficiency and safety. During shaping, manual flipping is required for cleaning. Utility Model Content
[0004] The purpose of the utility model is to provide a guardrail blank shaping device that is convenient for collecting waste, so as to solve the problem that the existing guardrail blank shaping device that is convenient for collecting waste proposed in the above background technology lacks a cleaning mechanism during use, which may cause waste to accumulate in the device, increase the difficulty of cleaning, and affect efficiency and safety. During shaping, manual flipping of the surface is required for cleaning.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a guardrail blank shaping device that is convenient for collecting waste materials, comprising a processing bed and a base, characterized in that: a base is installed on one side surface of the processing bed, a cleaning mechanism is arranged on the upper surface of the processing bed, and a material turning mechanism is arranged on both side surfaces of the processing bed;
[0006] The cleaning mechanism includes a first electric slide, a support frame, a second electric slide, a connecting block, a cylinder, a first motor, a grinding disc, a third electric slide, a connecting plate, a cleaning brush and a material receiving box. The first electric slide is installed on both side surfaces of the processing bed, the inner surface of the first electric slide is threadedly connected to the support frame, the second electric slide is installed on one side surface of the support frame, the inner surface of the second electric slide is threadedly connected to the connecting block, one side surface of the connecting block is fixedly connected to the cylinder, one side surface of the cylinder is installed with the first motor, one side surface of the first motor is rotatably connected to the grinding disc, the inner surface of the support frame is installed with the third electric slide, one side surface of the third electric slide is threadedly connected to the connecting plate, a cleaning brush is installed on one side surface of the connecting plate, and a material receiving box is placed on the inner surface of the processing bed.
[0007] Preferably, the first electric slide is connected to the upper support frame to form a sliding structure.
[0008] Preferably, the inner side of the processing bed is cleaned by a cleaning brush.
[0009] Preferably, the material turning mechanism includes a bidirectional electric slide, a connecting frame, a second motor, a connecting rod and a clamping plate. The bidirectional electric slide is installed on one side surface of the processing bed, the connecting frame is threadedly connected to one side surface of the bidirectional electric slide, the second motor is fixedly connected to the upper surface of the connecting frame, the second motor is connected to a connecting rod on one side surface, and the clamping plate is fixedly connected to the outer surface of the connecting rod.
[0010] Preferably, the bidirectional electric slide and the connecting frame drive the second motor to form a telescopic structure.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the guardrail blank shaping device which is convenient for collecting waste, clamps the blank by placing the material on the processing bed and starting the two-way electric slide to drive the connecting frame to contract. The operation is convenient, stable and reliable, ensuring the fixation of the material during the shaping process. After one side of the blank is cleaned, the second motor can be used to drive the clamping piece to rotate and turn it over, thereby improving work efficiency. Then, by starting a series of electric slides and cylinders, etc., accurate shaping of the blank is achieved. The first motor drives the grinding piece to rotate to ensure the quality and effect of the shaping. In terms of waste processing, starting the third electric slide can drive the cleaning brush to descend, and then the first electric slide drives the cleaning brush to clean the waste in the processing bed into the material receiving box. This device reduces the difficulty and labor intensity of manual operation, improves production efficiency, and has precise clamping and cleaning functions, ensuring timely cleaning of waste during processing, and effectively reducing the accumulation of impurities during the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the structure of the material turning mechanism of the utility model;
[0015] Figure 4 For the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0016] In the figure: 1. processing bed; 2. base; 3. cleaning mechanism; 301. first electric slide; 302. support frame; 303. second electric slide; 304. connecting block; 305. cylinder; 306. first motor; 307. grinding disc; 308. third electric slide; 309. connecting plate; 310. cleaning brush; 311. material collecting box; 4. turning mechanism; 401. bidirectional electric slide; 402. connecting frame; 403. second motor; 404. connecting rod; 405. clamping sheet. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-4 The utility model provides a technical solution: a guardrail blank shaping device convenient for collecting waste materials, comprising a processing bed 1 and a base 2, characterized in that: the base 2 is installed on one side surface of the processing bed 1, a cleaning mechanism 3 is arranged on the upper surface of the processing bed 1, and a turning mechanism 4 is arranged on both sides of the processing bed 1;
[0019] The cleaning mechanism 3 includes a first electric slide 301, a support frame 302, a second electric slide 303, a connecting block 304, a cylinder 305, a first motor 306, a grinding disc 307, a third electric slide 308, a connecting plate 309, a cleaning brush 310 and a material receiving box 311. The first electric slide 301 is installed on both side surfaces of the processing bed 1, and the inner side surface of the first electric slide 301 is threadedly connected to the support frame 302. The second electric slide 303 is installed on one side surface of the support frame 302. The inner side surface of the second electric slide 303 is threadedly connected to the inner side surface of the second electric slide 303. A connecting block 304 is connected, a cylinder 305 is fixedly connected to one side surface of the connecting block 304, a first motor 306 is installed on one side surface of the cylinder 305, a grinding disc 307 is rotatably connected to one side surface of the first motor 306, a third electric slide 308 is installed on the inner side surface of the support frame 302, a connecting plate 309 is threadedly connected to one side surface of the third electric slide 308, a cleaning brush 310 is installed on one side surface of the connecting plate 309, a material receiving box 311 is placed on the inner side surface of the processing bed 1, and a material receiving box 311 is placed on the inner side surface of the processing bed 1 through the first electric slide 301 and the support frame 302. 02, the second electric slide 303, the connecting block 304, the cylinder 305, the first motor 306, the grinding disc 307, the third electric slide 308, the connecting plate 309, the cleaning brush 310 and the material receiving box 311 are set up so that the waste can be cleaned and collected. First, the first electric slide 301 is started, and then the first electric slide 301 drives the support frame 302 to rotate, then the second electric slide 303 is started, and then the second electric slide 303 drives the connecting block 304 to move, and then the cylinder 305 is started to drive the first motor 306 to lift Then, the first motor 306 is started, and then the first motor 306 drives the grinding disc 307 to rotate, and then the blank in the processing bed 1 can be repaired, and then the waste generated can be started by the third electric slide 308, and then the third electric slide 308 drives the connecting plate 309 and the cleaning brush 310 to descend to a certain position, and then the first electric slide 301 is started to drive the cleaning brush 310 to clean the waste in the processing bed 1 into the material receiving box 311, and then the material receiving box 311 can be taken out for cleaning after it is full.
[0020] Furthermore, the first electric slide 301 is connected to the support frame 302 to form a sliding structure. Through the arrangement of the first electric slide 301, the cleaning effect of the device is better.
[0021] Furthermore, the inner side of the processing bed 1 is cleaned by a cleaning brush 310 , and waste materials can be cleaned by the setting of the cleaning brush 310 .
[0022] Furthermore, the turning mechanism 4 includes a bidirectional electric slide 401, a connecting frame 402, a second motor 403, a connecting rod 404 and a clamping piece 405. The bidirectional electric slide 401 is installed on one side surface of the processing bed 1, and the connecting frame 402 is threadedly connected to one side surface of the bidirectional electric slide 401. The upper surface of the connecting frame 402 is fixedly connected to the second motor 403, and the connecting rod 404 is connected to one side surface of the second motor 403. The outer surface of the connecting rod 404 is fixedly connected to the clamping piece 405. The arrangement of the second motor 403, the connecting rod 404 and the clamping piece 405 enables the blank to be subjected to multi-sided shaping. First, the material is placed in the processing bed 1, and then the bidirectional electric slide 401 is started. Then the bidirectional electric slide 401 drives the connecting frame 402 to retract inward. When the clamping piece 405 touches the blank, it can be clamped. After one side of the blank is cleaned, the second motor 403 can be started, and then the second motor 403 drives the clamping piece 405 to rotate through the connecting rod 404, and then the material can be turned over and continued to be cleaned.
[0023] Furthermore, the bidirectional electric slide 401 and the connecting frame 402 drive the second motor 403 to form a telescopic structure. The arrangement of the bidirectional electric slide 401 can provide a better clamping effect.
[0024] Working principle: first put the material into the processing bed 1, then start the two-way electric slide 401, then the two-way electric slide 401 drives the connecting frame 402 to retract inward, when the clamping piece 405 touches the blank, it can be clamped, when one side of the blank is cleaned, the second motor 403 can be started, and then the second motor 403 drives the clamping piece 405 to rotate through the connecting rod 404, and then the material can be turned over and continued to be cleaned, start the first electric slide 301, and then the first electric slide 301 drives the supporting frame 302 to rotate, then start the second electric slide 303, and then the second electric slide 30 3 drives the connecting block 304 to move, and then starts the cylinder 305 to drive the first motor 306 to rise and fall, and then starts the first motor 306 and then the first motor 306 drives the grinding disc 307 to rotate, and then the blank in the processing bed 1 can be repaired, and then the waste generated can be started by the third electric slide 308, and then the third electric slide 308 drives the connecting plate 309 and the cleaning brush 310 to descend to a certain position, and then the first electric slide 301 is started to drive the cleaning brush 310 to clean the waste in the processing bed 1 into the material receiving box 311, and then the material receiving box 311 can be taken out for cleaning after it is full.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A guardrail blank shaping device for collecting waste, comprising a processing bed (1) and a base (2), characterized in that: A base (2) is installed on one side surface of the processing bed (1), a cleaning mechanism (3) is arranged on the upper surface of the processing bed (1), and a material turning mechanism (4) is arranged on both side surfaces of the processing bed (1); The cleaning mechanism (3) comprises a first electric slide (301), a support frame (302), a second electric slide (303), a connecting block (304), a cylinder (305), a first motor (306), a grinding sheet (307), a third electric slide (308), a connecting plate (309), a cleaning brush (310) and a material receiving box (311). The first electric slide (301) is installed on both side surfaces of the processing bed (1), the inner side surface of the first electric slide (301) is threadedly connected to the support frame (302), the second electric slide (303) is installed on one side surface of the support frame (302), and the second electric slide (303) is installed on the inner side surface of the processing bed (1). ) is threadedly connected to a connecting block (304), one side surface of the connecting block (304) is fixedly connected to a cylinder (305), one side surface of the cylinder (305) is installed with a first motor (306), one side surface of the first motor (306) is rotatably connected to a grinding plate (307), the inner surface of the support frame (302) is installed with a third electric slide (308), one side surface of the third electric slide (308) is threadedly connected to a connecting plate (309), one side surface of the connecting plate (309) is installed with a cleaning brush (310), and a material receiving box (311) is placed on the inner surface of the processing bed (1).
2. A guardrail blank shaping device for facilitating waste collection according to claim 1, characterized in that: The first electric slide (301) is connected to the support frame (302) to form a sliding structure.
3. A guardrail blank shaping device for facilitating waste collection according to claim 1, characterized in that: The inner cleaning brush (310) of the processing bed (1) is used for cleaning.
4. A guardrail blank shaping device for collecting waste according to claim 1, characterized in that: The material turning mechanism (4) comprises a bidirectional electric slide (401), a connecting frame (402), a second motor (403), a connecting rod (404) and a clamping plate (405); a bidirectional electric slide (401) is installed on one side surface of the processing bed (1); a connecting frame (402) is threadedly connected to one side surface of the bidirectional electric slide (401); a second motor (403) is fixedly connected to the upper surface of the connecting frame (402); a connecting rod (404) is connected to one side surface of the second motor (403); and a clamping plate (405) is fixedly connected to the outer surface of the connecting rod (404).
5. A guardrail blank shaping device for facilitating waste collection according to claim 4, characterized in that: The bidirectional electric slide (401) and the connecting frame (402) drive the second motor (403) to form a telescopic structure.