Device for replacing honeycomb body of heating furnace

By designing a replacement device including a fork head connection and a fork head, the problem of difficulty in replacing the honeycomb body in a high temperature environment is solved, and a safe and convenient replacement operation is achieved, reducing operation risks and improving operation efficiency.

CN222806935UActive Publication Date: 2025-04-29GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202421039192.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-04-29
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

It is difficult to replace the honeycomb body of the heating furnace in a high temperature environment, which poses safety risks and low operating efficiency.

Method used

A replacement device including a first straight rod and a second straight rod is designed, and a combination of a fork head connection and a fork head can achieve a stable pick-up and replacement of the honeycomb body, and improve operational safety through an adjustable straight rod length and a protective handle.

Benefits of technology

It realizes safe and convenient replacement of the heating furnace honeycomb body in a high temperature environment, reducing operational risks and improving operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The device for replacing the honeycomb body of the heating furnace comprises a first straight rod and a second straight rod, the first straight rod is connected with the second straight rod in a telescopic mode, the end portion of the first straight rod is fixedly connected with a fork head connecting portion, and the end portion of the fork head connecting portion is connected with a fork head in a telescopic mode. The three fork head connecting parts are uniformly distributed at the end part of the first straight rod, and the included angle between the fork head connecting parts is 120 degrees; the interior of the fork head connecting part is of a hollow structure. The fork head comprises a stretching-in end and a straight inserting part, the straight inserting part is fixedly connected to the end portion of the stretching-in end, a plurality of rivet holes are evenly distributed in the pipe wall of the stretching-in end, the stretching-in end can be connected into the fork head connecting part in an inserted mode, a plurality of open holes are evenly distributed in the pipe wall of the fork head connecting part, and the positions of the open holes correspond to the positions of the rivet holes. And rivets are arranged in the through holes and the rivet holes. The device has the beneficial effects of reasonable structural design, convenience in operation and low processing and manufacturing cost, and the proper width and length can be adjusted according to the size of the honeycomb body of the heating furnace.
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Description

Technical Field

[0001] The utility model relates to the technical field of porous ceramic product replacement tools, in particular to a device for replacing a honeycomb body of a heating furnace. Background Art

[0002] The honeycomb of the heating furnace is mainly used to preheat the gas and air in the heat storage chamber of the heating furnace of the steel rolling system. Its structure is a 100*100*100mm corundum ceramic honeycomb with 2.5mm diameter air holes inside. Once the honeycomb is damaged or blocked, it must be replaced in time. The daily maintenance time is short. The temperature in the heat storage chamber is high. The temperature of the honeycomb is 300-400 degrees when the heating furnace is running. The operators cannot enter the heat storage chamber to operate. Therefore, it is difficult to replace the honeycomb, the safety risk is high, and the operation efficiency is low. However, the scheduled maintenance time is short because the heating furnace cannot be stopped. The maintenance time is short. When replacing the honeycomb, the temperature is as high as 200 degrees or more. Improper operation during replacement is high and the temperature is high, which can easily cause burns.

[0003] Therefore, there is a need for a tool that can assist operators in replacing the honeycomb body. Utility Model Content

[0004] The utility model aims to provide a device for replacing the honeycomb body of a heating furnace, which has reasonable structural design, novel concept, convenient operation, low processing and manufacturing cost, and can adjust the width and length of the honeycomb body of the heating furnace according to the size of the honeycomb body of the heating furnace.

[0005] The utility model discloses a device for replacing a honeycomb body of a heating furnace, comprising a first straight rod 2 and a second straight rod 3, wherein the first straight rod 2 is telescopically connected to the second straight rod 3, the end of the first straight rod 2 is fixedly connected to a fork head connecting part 11, and the end of the fork head connecting part 11 is telescopically connected to a fork head 1.

[0006] There are three fork connection parts 11 , which are evenly arranged at the end of the first straight rod 2 , and the angle between the fork connection parts 11 is 120°; the interior of the fork connection part 11 is a hollow structure.

[0007] The fork head 1 is provided, and when the honeycomb body is replaced, the fork head 1 can be inserted into the honeycomb body for conveniently taking the honeycomb body. There are three forks 1, and the honeycomb body can be taken more firmly during replacement to avoid falling.

[0008] The fork head 1 includes an insertion end 1a and a straight insertion portion 1b, the end of the insertion end 1a is fixedly connected to the straight insertion portion 1b, a plurality of rivet holes 7 are evenly distributed on the tube wall of the insertion end 1a, the insertion end 1a can be inserted into the fork head connecting portion 11, a plurality of openings are evenly distributed on the tube wall of the fork head connecting portion 11, the positions of the openings correspond to the positions of the rivet holes 7, and rivets 6 are installed through the openings and the rivet holes 7.

[0009] The first straight rod 2 is telescopically connected to the second straight rod 3, specifically, through a plurality of rivet holes 7 evenly arranged on the tube wall of the insertion end 1a and a plurality of openings evenly arranged on the tube wall of the fork connection part 11, the insertion end 1a can be inserted into the interior of the fork connection part 11, and the rivet 6 passes through the opening and the rivet hole 7 to fix the insertion end 1a and the fork connection part 11, so that the fork 1 can be firmly installed on the first straight rod 2, and the fixation is safe, reliable and firm, which is convenient for taking the honeycomb body; at the same time, according to the size of the honeycomb body, through the mutual cooperation of the rivet 6 and the opening and the rivet hole 7, the insertion end 1a can be extended to a suitable position in the fork connection part 11, and then the fork 1 and the fork connection part 11 are fixed by the rivet 6, so that the width of the fork 1 can be adjusted according to the size of the honeycomb body, and it is suitable for a wide range.

[0010] The end of the first straight rod 2 is fixedly connected with a connecting rod 2a, which extends into the second straight rod 3. The wall surface of the connecting rod 2a is provided with a plurality of equidistant screw holes 10. The interior of the second straight rod 3 is a hollow structure, and the wall surface of the second straight rod 3 is provided with a plurality of equidistant connecting holes. The positions of the connecting holes correspond to the positions of the screw holes 10, and bolts 9 are installed through the connecting holes and the screw holes 10.

[0011] The connecting rod 2a arranged at the end of the first straight rod 2 can be extended into the second straight rod 3. Through the cooperation of the bolt 9 with the connecting hole and the screw hole 10, the required length of the honeycomb device of the heating furnace can be adjusted according to the needs of the operator. If the two straight rods are too long, it will be more laborious. If they are too short, they may scald the staff under high temperature conditions. The straight rods can be adjusted according to actual conditions, that is, the connecting rod 2a can be extended into the second straight rod 3. After adjusting the required length, the bolt 9 is passed through the connecting hole and the screw hole 10 to fix the connecting rod 2a and the second straight rod 3. The fixation is safe and stable, the adjustment is convenient, and the use range is wide.

[0012] A handle 4 is fixedly mounted on the end of the second straight rod 3 , and a protective sleeve 5 is sleeved on the tube wall of the handle 4 .

[0013] The handle 4 is provided to facilitate the operation of the operator, and the protective cover 5 can prevent the operator from being scalded during operation, and can also enhance friction and have a certain anti-slip effect.

[0014] Beneficial effects of the utility model:

[0015] 1) The first straight rod 2 is telescopically connected to the second straight rod 3, specifically, the insertion end 1a can be inserted into the interior of the fork head connecting part 11 through a plurality of rivet holes 7 evenly arranged on the tube wall of the insertion end 1a and a plurality of openings evenly arranged on the tube wall of the fork head connecting part 11, and the insertion end 1a and the fork head connecting part 11 are fixed by rivets 6 penetrating the openings and the rivet holes 7, so that the fork head 1 can be firmly installed on the first straight rod 2, and the fixation is safe, reliable and firm, and it is convenient to take the honeycomb body; at the same time, according to the size of the honeycomb body, the insertion end 1a can be extended to a suitable position in the fork head connecting part 11 through the mutual cooperation of the rivet 6, the opening and the rivet hole 7, and then the fork head 1 and the fork head connecting part 11 are fixed by the rivet 6, so that the width of the fork head 1 can be adjusted according to the size of the honeycomb body, and it is suitable for a wide range.

[0016] 2) A fork head 1 is provided. When the honeycomb body is replaced, the fork head 1 can be inserted into the honeycomb body for conveniently taking the honeycomb body. There are three forks 1, which can more stably take the honeycomb body during replacement to avoid it falling.

[0017] 3) The connecting rod 2a arranged at the end of the first straight rod 2 can be extended into the second straight rod 3. Through the cooperation of the bolt 9 with the connecting hole and the screw hole 10, the required length for replacing the heating furnace honeycomb device can be adjusted according to the needs of the operator. If the two straight rods are too long, it will be more laborious. If they are too short, they may scald the staff under high temperature conditions. The straight rods can be adjusted according to actual conditions, that is, the connecting rod 2a can be extended into the second straight rod 3. After adjusting the required length, the bolt 9 is passed through the connecting hole and the screw hole 10 to fix the connecting rod 2a to the second straight rod 3. The fixation is safe and stable, the adjustment is convenient, and the use range is wide.

[0018] 4) The handle 4 is provided to facilitate the operation of the operator, and the protective cover 5 can prevent the operator from being scalded during operation, and can also enhance friction and have a certain anti-slip effect.

[0019] 5) The structure design is reasonable, the concept is novel, the operation is convenient, the processing and manufacturing cost is low, and the width and length can be adjusted according to the size of the honeycomb body of the heating furnace. It is worthy of large-scale promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 for Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0022] Figure 3 for Figure 1 A schematic diagram of the local enlarged structure at B in the middle;

[0023] Figure 4 Schematic diagram of the structure of the honeycomb body.

[0024] In the figure: a fork head 1, an insertion end 1a, a straight insertion portion 1b, a first straight rod 2, a connecting rod 2a, a second straight rod 3, a handle 4, a handle cover 5, a rivet 6, a rivet hole 7, a bolt 9, a screw hole 10, and a fork head connecting portion 11. DETAILED DESCRIPTION

[0025] Example 1.

[0026] The following will be combined with the attached Figure 1-3 The utility model is further described.

[0027] The utility model comprises a fork 1, an insertion end 1a, a straight insertion portion 1b, a first straight rod 2, a second straight rod 3, a handle 4, a handle cover 5, a rivet 6, a rivet hole 7, and a fork connecting portion 11. The specific structure comprises the first straight rod 2 and the second straight rod 3, the first straight rod 2 is telescopically connected to the second straight rod 3, the end of the first straight rod 2 is fixedly connected to the fork connecting portion 11, and the end of the fork connecting portion 11 is telescopically connected to the fork 1.

[0028] There are three fork connection parts 11 , which are evenly arranged at the end of the first straight rod 2 , and the angle between the fork connection parts 11 is 120°; the interior of the fork connection part 11 is a hollow structure.

[0029] The fork head 1 includes an insertion end 1a and a straight insertion portion 1b, the end of the insertion end 1a is fixedly connected to the straight insertion portion 1b, a plurality of rivet holes 7 are evenly distributed on the tube wall of the insertion end 1a, the insertion end 1a can be inserted into the fork head connecting portion 11, a plurality of openings are evenly distributed on the tube wall of the fork head connecting portion 11, the positions of the openings correspond to the positions of the rivet holes 7, and rivets 6 are installed through the openings and the rivet holes 7.

[0030] A handle 4 is fixedly mounted on the end of the second straight rod 3 , and a protective sleeve 5 is sleeved on the tube wall of the handle 4 .

[0031] The protective cover 5 is made of rubber.

[0032] Instructions for use: insert the insertion end 1a into the interior of the fork head connection part 11, penetrate the opening and the rivet hole 7 with the rivet 6, fix the insertion end 1a and the fork head connection part 11, and the fork head 1 can be firmly installed on the first straight rod 2, and the fixation is safe, reliable, and stable, which is convenient for taking out the honeycomb body; at the same time, according to the size of the honeycomb body, the insertion end 1a can be extended to a suitable position in the fork head connection part 11 through the mutual cooperation of the rivet 6, the opening and the rivet hole 7, and then the fork head 1 and the fork head connection part 11 are fixed by the rivet 6, and the width of the fork head 1 can be adjusted according to the size of the honeycomb body; then the straight insertion part 1b of the fork head 1 is inserted into the honeycomb body, and the honeycomb body in the heating furnace can be taken out and replaced, which is convenient and safe to operate; the number of forks 1 is three, and the honeycomb body can be taken more firmly during replacement to avoid falling.

[0033] Example 2.

[0034] The utility model comprises a fork 1, an insertion end 1a, a straight insertion portion 1b, a first straight rod 2, a connecting rod 2a, a second straight rod 3, a handle 4, a handle cover 5, a rivet 6, a rivet hole 7, a bolt 9, a screw hole 10, and a fork connecting portion 11. The specific structure comprises the first straight rod 2 and the second straight rod 3, the first straight rod 2 is telescopically connected to the second straight rod 3, the end of the first straight rod 2 is fixedly connected to the fork connecting portion 11, and the end of the fork connecting portion 11 is telescopically connected to the fork 1.

[0035] There are three fork connection parts 11 , which are evenly arranged at the end of the first straight rod 2 , and the angle between the fork connection parts 11 is 120°; the interior of the fork connection part 11 is a hollow structure.

[0036] The fork head 1 includes an insertion end 1a and a straight insertion portion 1b, the end of the insertion end 1a is fixedly connected to the straight insertion portion 1b, a plurality of rivet holes 7 are evenly distributed on the tube wall of the insertion end 1a, the insertion end 1a can be inserted into the fork head connecting portion 11, a plurality of openings are evenly distributed on the tube wall of the fork head connecting portion 11, the positions of the openings correspond to the positions of the rivet holes 7, and rivets 6 are installed through the openings and the rivet holes 7.

[0037] The end of the first straight rod 2 is fixedly connected with a connecting rod 2a, which extends into the second straight rod 3. The wall surface of the connecting rod 2a is provided with a plurality of equidistant screw holes 10. The interior of the second straight rod 3 is a hollow structure, and the wall surface of the second straight rod 3 is provided with a plurality of equidistant connecting holes. The positions of the connecting holes correspond to the positions of the screw holes 10, and bolts 9 are installed through the connecting holes and the screw holes 10.

[0038] A handle 4 is fixedly mounted on the end of the second straight rod 3 , and a protective sleeve 5 is sleeved on the tube wall of the handle 4 .

[0039] The protective cover 5 is made of rubber.

[0040] Method of use: insert the insertion end 1a into the interior of the fork head connection part 11, and fix the insertion end 1a and the fork head connection part 11 by rivet 6 penetrating the opening and the rivet hole 7, so that the fork head 1 can be firmly installed on the first straight rod 2, and the fixation is safe, reliable, and stable, which is convenient for taking the honeycomb body; at the same time, according to the size of the honeycomb body, through the mutual cooperation of the rivet 6, the opening and the rivet hole 7, the insertion end 1a can be extended to a suitable position in the fork head connection part 11, and then the fork head 1 and the fork head connection part 11 can be fixed by the rivet 6, so that the width of the fork head 1 can be adjusted according to the size of the honeycomb body; at the end of the first straight rod 2 The provided connecting rod 2a can be extended into the second straight rod 3. Through the cooperation of the bolt 9 with the connecting hole and the screw hole 10, the required length of the honeycomb device of the heating furnace can be adjusted according to the needs of the operator. The connecting rod 2a can be extended into the second straight rod 3. After adjusting the required length, the bolt 9 is passed through the connecting hole and the screw hole 10 to fix the connecting rod 2a and the second straight rod 3; finally, the honeycomb body is inserted into the straight insertion part 1b of the fork head 1, so that the honeycomb body in the heating furnace can be taken out and replaced, and the operation is convenient and safe; the number of forks 1 is three, and the honeycomb body can be taken more firmly during replacement to avoid falling.

Claims

1. A device for replacing a honeycomb body of a heating furnace, characterized in that: The invention comprises a first straight rod (2) and a second straight rod (3), wherein the first straight rod (2) and the second straight rod (3) are telescopically connected, the end of the first straight rod (2) is fixedly connected to a fork head connecting part (11), and the end of the fork head connecting part (11) is telescopically connected to the fork head (1).

2. The device for replacing a honeycomb body of a heating furnace according to claim 1, characterized in that: The number of the fork connection parts (11) is three, which are evenly distributed at the end of the first straight rod (2), and the angle between the fork connection parts (11) is 120°; the interior of the fork connection parts (11) is a hollow structure.

3. The device for replacing a honeycomb body of a heating furnace according to claim 2, characterized in that: The fork head (1) comprises an insertion end (1a) and a straight insertion portion (1b), the end of the insertion end (1a) being fixedly connected to the straight insertion portion (1b), a plurality of rivet holes (7) being evenly distributed on the tube wall of the insertion end (1a), the insertion end (1a) being insertable into the fork head connecting portion (11), a plurality of openings being evenly distributed on the tube wall of the fork head connecting portion (11), the positions of the openings corresponding to the positions of the rivet holes (7), and rivets (6) being installed through the openings and the rivet holes (7).

4. The device for replacing a honeycomb body of a heating furnace according to claim 3, characterized in that: The end of the first straight rod (2) is fixedly connected to a connecting rod (2a), the connecting rod (2a) extends into the second straight rod (3), a tube wall of the connecting rod (2a) is provided with a plurality of equidistant screw holes (10), the interior of the second straight rod (3) is a hollow structure, a tube wall of the second straight rod (3) is provided with a plurality of equidistant connecting holes, the positions of the connecting holes correspond to the positions of the screw holes (10), and bolts (9) are installed through the connecting holes and the screw holes (10).

5. The device for replacing a honeycomb body of a heating furnace according to claim 4, characterized in that: A handle (4) is fixedly mounted on the end of the second straight rod (3), and a protective sleeve (5) is sleeved on the tube wall of the handle (4).