Foam batch splitting machine
By designing a foam batch slitting machine, using the combination of multi-blade cutting blade plate and cylinder clamping plate, the problem of low foam cutting efficiency in the prior art is solved, and efficient and automated foam batch cutting is achieved.
Patent Information
- Application Number
- CN202421421682.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-20
AI Technical Summary
When cutting a batch of foam of the same specifications, existing foam slitting machines need to manually mark and manually cut, which is troublesome and has low cutting efficiency.
A foam batch slitting machine is designed, adopting the structure of an adjustment mechanism, an installation mechanism and a bottom plate. The foam is cut at the same time by multiple blades on the cutting blade plate, and the foam is automatically clamped and cut through the cooperation of the cylinder and the clamping plate.
The efficiency of batch cutting foam is improved, the operation process is simplified, manual intervention is reduced, and the cutting speed and efficiency is improved.
Smart Images

Figure CN222807141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting machines, in particular to a foam batch slitting machine. Background Art
[0002] During the production process, enterprises need to purchase a lot of materials for production. All the incoming materials, purchased equipment spare parts, and raw material transportation and packaging processes in each company produce a lot of foam blocks. When dealing with the foam blocks here, they are basically recycled and sold as waste, which produces low economic benefits. In addition, in the process of selling products, enterprises also need to purchase foam for product separation and packaging. The purchase of finished foam is of higher value. When processing the foam, a slitting machine is needed to cut the foam.
[0003] After searching, the Chinese patent with patent announcement number CN208629573U discloses a plastic foam slitting machine, including a top plate, a clamping block, a transition plate, a rubber pad and a baffle. A connection block is arranged above the top plate, and a grip hole is arranged inside the connection block. A first rotating shaft is installed on the right side of the connection block, and a cutting shell is arranged below the connection block. A cutting plate is arranged inside the cutting shell, and an electric heating rod is arranged inside the cutting plate. The clamping block is located below the top plate, and a spring is installed inside the clamping block. A cutting needle is arranged on the left side of the spring, and a fixing rod is connected to the right side of the spring. The transition plate is located directly below the cutting plate, and a base is arranged below the transition plate. A motor is arranged inside the base. The rubber pad is located on the lower surface of the base, and the baffle is located on the upper surface of the base. The plastic foam slitting machine is convenient for fixing plastic foam, and the plastic foam will not splash during the slitting process, and circular plastic foam can be cut out.
[0004] However, the above design still has some shortcomings. In the above design, when a batch of foams of the same specifications need to be cut, it is necessary to manually mark the foams in advance and then cut them manually. Not only is the operation cumbersome, but the cutting time is long and the cutting efficiency is low. Utility Model Content
[0005] The utility model aims to provide a foam batch cutting machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foam batch slitting machine, comprising an adjusting mechanism, a mounting mechanism and a bottom plate, one side of the bottom plate is fixedly connected with a vertical plate, the other side of the upper end of the vertical plate is fixedly connected with a horizontal plate, the front end surface of the horizontal plate is rotatably provided with a rotating plate, an adjusting mechanism is provided inside the horizontal plate, a connecting plate is provided at the bottom of the horizontal plate, a mounting groove is provided on the lower surface of the connecting plate, a cutting knife plate is movably provided inside the mounting groove, mounting mechanisms are provided on both sides of the upper end of the cutting knife plate, a first telescopic cylinder is installed on the top of the bottom plate, the output end of the first telescopic cylinder is fixedly connected with a bearing plate, a sliding groove is provided on one side of the bearing plate, a slider is slidably connected to the inner wall of the sliding groove, and the slider is fixedly connected to the bearing plate, a cutting groove is evenly provided on the upper surface of the bearing plate, a first fixed plate is fixedly provided on one side of the cutting groove, a second fixed plate is fixedly provided on the other side of the cutting groove, a second telescopic cylinder is installed on the other side of the second fixed plate, and a clamping plate is fixedly connected to the output end of the second telescopic cylinder.
[0007] As a further solution of the utility model: the installation mechanism includes an installation cavity, and the installation cavity is opened on the outer walls on both sides of the upper end of the cutting knife plate, a spring is movably arranged inside the installation cavity, and the two sides of the springs away from each other are fixedly connected with a movable plate.
[0008] As a further solution of the utility model: a limiting hole is provided on one side of the two movable plates which are away from each other, a limiting block is movably arranged inside the limiting hole, and the limiting block is fixedly connected to the movable plate.
[0009] As a further solution of the utility model: the adjusting mechanism comprises a worm, and the front end of the worm is fixedly connected to the rear end of the rotating plate, the bottom of the worm is transmission-connected to a worm wheel, and the interior of the worm wheel is fixedly connected to a rotating rod.
[0010] As a further solution of the utility model: a threaded rod is fixedly connected to one side of the rotating rod, and a moving block is threadedly connected to the outer wall of the threaded rod.
[0011] As a further solution of the utility model: a limit rod is movably provided through the upper end surface of the moving block, a connecting block is fixedly connected to the bottom of the moving block, and the bottom of the connecting block is fixedly connected to the top of the connecting plate.
[0012] The utility model has the following beneficial effects:
[0013] (1) Through the structural design of the connecting plate, the cutting blade plate, the mounting groove, and the mounting mechanism, multiple blades on the cutting blade plate can be used to cut the foam at the same time, and the distance between each blade is the same, so that the effect of batch cutting can be achieved, thereby improving the cutting efficiency. At the same time, the distance between the blades can be easily adjusted to meet the cutting requirements of different scenarios, solving the problem that when a batch of foams of the same specifications need to be cut, it is necessary to manually mark the foam in advance and then cut it manually, which is not only troublesome to operate, but also takes a long time to cut and has low cutting efficiency;
[0014] (2) Through the structural design of the first fixed plate, the supporting plate, the first telescopic cylinder, the clamping plate, the second telescopic cylinder, and the second fixed plate, when the foam needs to be cut, the foam is placed between the first fixed plate and the second fixed plate, and then the clamping plate can be driven to move by the output end of the second telescopic cylinder, so that the foam can be clamped, which is more convenient for cutting the foam later. The supporting plate can be driven upward by the output end of the first telescopic cylinder, and the upward movement of the supporting plate drives the foam on the supporting plate to move upward, and cooperates with the cutting blade to achieve the cutting of the foam. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional partial schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the partial internal structure of the main view of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged partial structure of point A of the utility model;
[0018] Figure 4 It is a schematic diagram of the enlarged partial structure of point B of the utility model.
[0019] In the figure: 1. vertical plate; 2. first fixed plate; 3. bearing plate; 4. first telescopic cylinder; 5. horizontal plate; 6. connecting plate; 7. rotating plate; 8. adjusting mechanism; 801. limiting rod; 802. moving block; 803. connecting block; 804. threaded rod; 805. worm; 806. rotating rod; 807. worm gear; 9. mounting mechanism; 901. moving plate; 902. spring; 903. mounting cavity; 904. limiting hole; 905. limiting block; 10. cutting knife plate; 11. clamping plate; 12. second telescopic cylinder; 13. second fixed plate; 14. cutting groove; 15. bottom plate; 16. mounting groove; 17. slide groove; 18. slider. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0022] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0023] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] See also Figure 1-4The utility model provides an embodiment: a foam batch slitting machine, including an adjusting mechanism 8, a mounting mechanism 9 and a bottom plate 15, one side of the bottom plate 15 is fixedly connected with a vertical plate 1, the other side of the upper end of the vertical plate 1 is fixedly connected with a horizontal plate 5, the front end surface of the horizontal plate 5 is rotatably provided with a rotating plate 7, the interior of the horizontal plate 5 is provided with an adjusting mechanism 8, the adjusting mechanism 8 includes a worm 805, and the front end of the worm 805 is fixedly connected to the rear end of the rotating plate 7, the bottom of the worm 805 is transmission-connected with a worm wheel 807, the interior of the worm wheel 807 is fixedly connected with a rotating rod 806, one side of the rotating rod 806 is fixedly connected with a threaded rod 804, the outer wall of the threaded rod 804 is threadedly connected with a moving block 802, the upper end surface of the moving block 802 is penetrated by a limit rod 801 that is movably provided, the bottom of the moving block 802 is fixed A connecting block 803 is fixedly connected, and the bottom of the connecting block 803 is fixedly connected to the top of the connecting plate 6. A connecting plate 6 is arranged at the bottom of the cross plate 5. A mounting groove 16 is provided on the lower surface of the connecting plate 6. A cutting blade 10 is movably arranged inside the mounting groove 16. A mounting mechanism 9 is provided on both sides of the upper end of the cutting blade 10. The mounting mechanism 9 includes a mounting cavity 903, and the mounting cavity 903 is provided on both sides of the outer walls of the upper end of the cutting blade 10. A spring 902 is movably arranged inside the mounting cavity 903. A movable plate 901 is fixedly connected to the side where the two springs 902 are away from each other. A limiting hole 904 is provided on the side where the two movable plates 901 are away from each other. A limiting block 905 is movably arranged inside the limiting hole 904, and the limiting block 905 is fixedly connected to the movable plate 901.
[0026] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when in use, multiple blades on the cutting blade board 10 can be used to cut the foam at the same time, and the distance between each blade is the same, so that the effect of batch cutting can be achieved, thereby improving the cutting efficiency. At the same time, when it is necessary to adjust the distance of the blades, that is, to disassemble and replace the cutting blade board 10, the two limit blocks 905 can be pressed to make the limit blocks 905 move in a direction away from the limit holes 904 and close to the mounting cavity 903. When the limit blocks 905 move to a suitable position, the cutting blade board 10 is moved downward until the upper end of the cutting blade board 10 is disengaged from the mounting groove 16, thereby completing the disassembly of the cutting blade board 10. When a new cutting blade board 10 needs to be installed, the cutting blade board 10 is placed directly below the connecting plate 6 and the two limit blocks are pressed again. When the limit block 905 moves to a suitable position, the upper end of the cutting blade 10 moves toward the inside of the mounting groove 16, and the movement of the cutting blade 10 drives the limit block 905 to move. When the limit block 905 moves to the opposite side of the limit hole 904, the spring 902 is no longer subjected to external force, and the limit block 905 is driven to be inserted into the limit hole 904, thereby fixing the cutting blade 10. By disassembling and replacing the cutting blade 10, it is convenient to adjust the distance of the blade, thereby meeting the cutting requirements of different scenarios, and solving the problem that when a batch of foams of the same specification need to be cut, it is necessary to manually mark the foams in advance and then cut them manually, which is not only troublesome to operate, but also takes a long time to cut and has low cutting efficiency.
[0027] Wherein: by providing a rotating plate 7 and an adjusting mechanism 8, the rotating plate 7 can be rotated, and the rotating plate 7 drives the worm 805 to rotate, the worm 805 drives the rotating rod 806 to rotate through the worm wheel 807, the rotating rod 806 drives the threaded rod 804 to rotate, the threaded rod 804 drives the moving block 802 to move, the moving block 802 moves and drives the connecting plate 6 to move through the connecting block 803, the connecting plate 6 moves and drives the cutting blade 10 to move, and by facilitating the reasonable adjustment of the horizontal position of the cutting blade 10, it is convenient to better cut the foam, thereby improving the practicality of the device.
[0028] A first telescopic cylinder 4 is installed on the top of the bottom plate 15, and the output end of the first telescopic cylinder 4 is fixedly connected to the bearing plate 3, a slide groove 17 is provided on one side of the bearing plate 3, a slider 18 is slidably connected to the inner wall of the slide groove 17, and the slider 18 is fixedly connected to the bearing plate 3, and a groove 14 is evenly provided on the upper surface of the bearing plate 3, a first fixed plate 2 is fixedly provided on one side of the groove 14, a second fixed plate 13 is fixedly provided on the other side of the groove 14, a second telescopic cylinder 12 is installed on the other side of the second fixed plate 13, and a clamping plate 11 is fixedly connected to the output end of the second telescopic cylinder 12;
[0029] Specifically, Figure 1 and Figure 2As shown, during use, when the foam needs to be cut, the foam is placed between the first fixed plate 2 and the second fixed plate 13, and then the clamping plate 11 can be driven to move by the output end of the second telescopic cylinder 12, so that the foam can be clamped, which is more convenient for cutting the foam later, and the supporting plate 3 can be driven to move upward by the output end of the first telescopic cylinder 4, and the upward movement of the supporting plate 3 drives the foam on the supporting plate 3 to move upward, and cooperates with the cutting blade 10 to achieve the cutting of the foam.
[0030] Working principle: In the present application, when the foam needs to be cut, the foam is placed between the first fixed plate 2 and the second fixed plate 13, and then the clamping plate 11 can be driven to move by the output end of the second telescopic cylinder 12, so that the foam can be clamped, and then the supporting plate 3 is driven to move upward by the output end of the first telescopic cylinder 4, and the upward movement of the supporting plate 3 drives the foam on the supporting plate 3 to move upward, and cooperates with the cutting blade 10 to achieve the cutting of the foam, and secondly, the multiple blades on the cutting blade 10 can be used to cut the foam at the same time, and the distance between each blade is the same, so that the effect of batch cutting can be achieved, thereby improving the cutting efficiency, and at the same time, when the distance between the blades needs to be adjusted, that is, the cutting blade 10 is disassembled and replaced, the two limit blocks 905 can be pressed so that the limit blocks 905 are moved in a direction away from the limit hole 904 and close to the installation cavity 903. When the limit block 905 moves to the appropriate position, the cutting blade 10 is moved downward until the upper end of the cutting blade 10 is disengaged from the mounting groove 16, thereby completing the removal of the cutting blade 10. When a new cutting blade 10 needs to be installed, the cutting blade 10 is placed directly below the connecting plate 6 and the two limit blocks 905 are pressed again. When the limit block 905 moves to the appropriate position, the upper end of the cutting blade 10 is moved toward the inside of the mounting groove 16, and the movement of the cutting blade 10 drives the limit block 905 to move. When the limit block 905 moves to the opposite side of the limit hole 904, the spring 902 is no longer subjected to external force, and the limit block 905 will be driven to be inserted into the limit hole 904, thereby fixing the cutting blade 10. By disassembling and replacing the cutting blade 10, it is possible to facilitate the adjustment of the distance between the blades, thereby meeting the cutting requirements of different scenarios.
[0031] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. At the same time, the electrical components appearing in this application are all externally connected to the power supply and control switch when in use. The control method is automatically controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. Therefore, the present invention no longer explains the control method and circuit connection in detail, and the external controller mentioned in the specification can control the electrical components mentioned in this article, and the external controller is a conventional known device.
[0032] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0033] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above are only preferred implementation methods of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the utility model, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A foam batch slitting machine, comprising an adjustment mechanism (8), a mounting mechanism (9) and a bottom plate (15), characterized in that: One side of the bottom plate (15) is fixedly connected to a vertical plate (1), the other side of the upper end of the vertical plate (1) is fixedly connected to a horizontal plate (5), a rotating plate (7) is rotatably provided on the front end surface of the horizontal plate (5), an adjusting mechanism (8) is provided inside the horizontal plate (5), a connecting plate (6) is provided at the bottom of the horizontal plate (5), a mounting groove (16) is provided on the lower surface of the connecting plate (6), a cutting blade (10) is movably provided inside the mounting groove (16), mounting mechanisms (9) are provided on both sides of the upper end of the cutting blade (10), a first telescopic cylinder (4) is installed on the top of the bottom plate (15), and the first telescopic cylinder The output end of the support plate (4) is fixedly connected to a supporting plate (3), a slide groove (17) is provided on one side of the supporting plate (3), a sliding block (18) is slidably connected to the inner wall of the slide groove (17), and the sliding block (18) is fixedly connected to the supporting plate (3), the upper surface of the supporting plate (3) is evenly provided with grooves (14), a first fixing plate (2) is fixedly arranged on one side of the groove (14), a second fixing plate (13) is fixedly arranged on the other side of the groove (14), a second telescopic cylinder (12) is installed on the other side of the second fixing plate (13), and the output end of the second telescopic cylinder (12) is fixedly connected to a clamping plate (11).
2. A foam batch cutting machine according to claim 1, characterized in that: The mounting mechanism (9) comprises a mounting cavity (903), and the mounting cavity (903) is provided on the outer walls on both sides of the upper end of the cutting blade (10), a spring (902) is movably arranged inside the mounting cavity (903), and the two sides of the two springs (902) that are away from each other are fixedly connected to a movable plate (901).
3. A foam batch cutting machine according to claim 2, characterized in that: A limiting hole (904) is provided on one side of the two movable plates (901) that is away from each other, and a limiting block (905) is movably arranged inside the limiting hole (904), and the limiting block (905) is fixedly connected to the movable plate (901).
4. A foam batch cutting machine according to claim 1, characterized in that: The adjusting mechanism (8) comprises a worm (805), wherein the front end of the worm (805) is fixedly connected to the rear end of the rotating plate (7), the bottom of the worm (805) is transmission-connected to a worm wheel (807), and the interior of the worm wheel (807) is fixedly connected to a rotating rod (806).
5. A foam batch cutting machine according to claim 4, characterized in that: A threaded rod (804) is fixedly connected to one side of the rotating rod (806), and a moving block (802) is threadedly connected to the outer wall of the threaded rod (804).
6. A foam batch cutting machine according to claim 5, characterized in that: A limit rod (801) is movably provided through the upper end surface of the moving block (802), a connecting block (803) is fixedly connected to the bottom of the moving block (802), and the bottom of the connecting block (803) is fixedly connected to the top of the connecting plate (6).
Citation Information
Patent Citations
Foam cutting machine
CN208629573U