Grouting equipment for ceramic products

By designing grouting equipment for ceramic products, using slide rails and lifting parts to achieve vertical stacking and rapid replacement of multiple molds, the problem of low grouting efficiency in the prior art is solved and the grouting efficiency is significantly improved.

CN222807317UActive Publication Date: 2025-04-29HUNAN HUALIAN CHINA IND
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Patent Information

Application Number
CN202421746538.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-29
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the prior art, multiple molds are stacked, and the grouting is completed, and each grouting mold is removed before the next batch of molds can be stacked, resulting in low grouting efficiency.

Method used

A grouting equipment for ceramic products is designed, including a platform, grouting nozzle, slide rail, placement table, drive parts, lifting parts and pressure applying parts. Through the coordination of the slide rail and the lifting part, a vertical stacking of multiple molds is realized. After grouting on one placement table, the next placement table is quickly replaced to improve the grouting efficiency.

Benefits of technology

Through this device, when grouting is completed on one placement table, the other placement table is ready for grouting, which significantly improves the grouting efficiency and solves the problem of inefficient grouting efficiency in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides grouting equipment for ceramic products, which relates to the field of ceramics and comprises a platform and a grouting nozzle arranged on the upper surface of the platform. The bottom end of the sliding rail is provided with a lower sliding end, and the lower sliding end is in sliding connection with a lower sliding groove formed in the upper surface of the platform; the top ends of the sliding rails are provided with upper sliding ends, the upper sliding ends are matched with upper sliding grooves formed in the lower surfaces of the placing tables, and the placing tables are provided with grouting channels penetrating through the upper surfaces of the placing tables; the driving piece is used for driving the sliding rail to slide along the lower sliding groove; the lifting part is arranged on the supporting frame and used for driving the placing table to do lifting motion in the vertical direction when the placing table is located below the supporting frame and the upper sliding end is separated from the upper sliding groove; and the pressure applying part is used for applying vertically downward external force to the molds stacked on the placing table when the grouting nozzle enters the grouting hole. Through the device, the grouting efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of ceramics, in particular to grouting equipment for ceramic products. Background Art

[0002] Ceramic grouting refers to injecting mud made from the blank into a gypsum mold. After a period of time, the mud layer naturally shrinks and separates from the model, and the rough blank can be taken out. In the ceramic grouting process, there are generally two ways. One is to place the molds side by side and perform grouting separately; the other is to stack the molds in the vertical direction and perform one-time grouting through a ceramic grouting machine.

[0003] For example, in the application number CN202322908401.4, the patent name is a high-pressure grouting molding device for ceramic blanks, which includes: a stirring tank, a cleaning ring is provided inside the stirring tank, a permanent magnet is provided on the top of the cleaning ring, and an electromagnet is provided at the position corresponding to the permanent magnet inside the stirring tank, which is used to drive the cleaning ring to move downward; a delivery pipe, the delivery pipe is placed at the bottom of the stirring tank, one end of the delivery pipe is connected to a filter box, and a filter part is provided inside the filter box, and the filter part includes a filter plate. In this patent, the second method is used for grouting, which can filter the mud. When using this method for grouting, multiple molds need to be stacked, and the next batch of molds can be stacked after the grouting is completed and each grouting mold is removed, resulting in low grouting efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a grouting device for ceramic products to solve the technical problem that in the prior art, multiple molds are stacked, and the next batch of molds can only be stacked after the grouting is completed and each grouting mold is removed, resulting in low grouting efficiency.

[0005] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0006] A grouting device for ceramic products, comprising a platform and a grouting nozzle arranged on the upper surface of the platform, wherein the grouting nozzle is connected to a ceramic grouting machine; the device also comprises:

[0007] At least one slide rail, wherein the bottom end of the slide rail is provided with a lower sliding end, and the lower sliding end is slidably connected to a sliding groove provided on the lower surface of the platform;

[0008] At least two placement tables, the top end of the slide rail is provided with an upper sliding end, the upper sliding end matches with an upper sliding groove provided on the lower surface of the placement table, when the upper sliding end is located in the upper sliding groove, the upper sliding end is slidably connected with the upper sliding groove, the placement table is provided with a grouting channel running through its upper surface, the grouting channel is used to communicate with the grouting hole of the mold;

[0009] A driving member for driving the slide rail to slide along the lower slide groove;

[0010] A support frame and a lifting part arranged on the support frame, wherein the lower sliding groove passes through the support frame, and the lifting part is used to drive the placement table to perform lifting movement in the vertical direction when the placement table is located below the support frame and the upper sliding end is separated from the upper sliding groove;

[0011] The pressure-applying part is used to apply a vertical downward external force to the molds stacked on the placement table when the grouting nozzle enters the grouting hole, and at this time, the pressure-applying part seals the grouting hole of the uppermost mold.

[0012] Furthermore, the pressure-applying portion includes a first telescopic cylinder disposed on the top of the support frame and a pressure plate disposed on the output shaft of the first telescopic cylinder, and a sealing layer is disposed on the lower surface of the pressure plate.

[0013] Furthermore, the lifting part includes a second telescopic cylinder arranged on the inner side of the support frame and a transition plate arranged on the output shaft of the second telescopic cylinder, the cross-section of the transition plate is T-shaped or dovetail-shaped, and the upper surface of the placement table is provided with a supporting groove matching the transition plate.

[0014] Furthermore, the minimum friction force between the transition plate and the support groove is greater than the maximum friction force between the upper sliding end and the upper sliding groove.

[0015] Furthermore, the device also includes a connecting plate. The slide rails are provided with two and are symmetrically arranged. The two slide rails are connected by the connecting plate so that the movement state of the slide rails remains consistent. The connecting plate is located between the upper sliding end and the lower sliding end.

[0016] Furthermore, the driving member is a third telescopic cylinder fixed on the platform, and an output shaft of the third telescopic cylinder is fixedly connected to the connecting plate.

[0017] Furthermore, the first telescopic cylinder, the second telescopic cylinder and the third telescopic cylinder are hydraulic cylinders or pneumatic cylinders.

[0018] The beneficial effect of the utility model is that when the molds stacked on one of the placement tables are being grouted, the other placement table can be placed on the slide rail, and multiple molds can be stacked vertically. After the stacking is completed, the grouting operation is waited for to be completed. When the grouting is completed, the placement table under the support frame is connected to the molds on the placement table that have been grouted and taken out together. Then, the other placement table can be quickly driven to the bottom of the support frame, that is, the molds on the placement table that have not been grouted are driven to the grouting position for grouting. Therefore, the grouting efficiency can be effectively improved through this device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the placement table in the utility model moving along the slide rail to the bottom of the support frame;

[0020] Figure 2 This is a schematic diagram of the placement table in the utility model being placed on the platform;

[0021] Figure 3 It is a top view of the utility model;

[0022] Figure 4 It is a top view of the transition plate entering into the support groove in the utility model.

[0023] Figure 1-Figure 4 In the middle: 1. First telescopic cylinder; 2. Pressing plate; 3. Support frame; 4. Platform; 5. Grouting nozzle; 6. Placement table; 7. Second telescopic cylinder; 8. Transition plate; 9. Support groove; 10. Grouting channel; 11. Slide rail; 12. Connecting plate; 13. Upper slide groove; 14. Lower slide groove; 15. Third telescopic cylinder. DETAILED DESCRIPTION

[0024] As attached Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the utility model includes: a grouting device for ceramic products, including a platform 4 and a grouting nozzle 5 arranged on the upper surface of the platform 4, and the grouting nozzle 5 is connected to the ceramic grouting machine; the device also includes:

[0025] At least one slide rail 11, the bottom end of the slide rail 11 is provided with a lower sliding end, and the lower sliding end is slidably connected to a lower slide groove 14 provided on the upper surface of the platform 4;

[0026] At least two placing tables 6, the top of the slide rail 11 is provided with an upper sliding end, the upper sliding end matches the upper sliding groove 13 provided on the lower surface of the placing table 6, when the upper sliding end is located in the upper sliding groove 13, the upper sliding end is slidably connected with the upper sliding groove 13, the placing table 6 is provided with a grouting channel 10 running through its upper surface, the grouting channel 10 is used to communicate with the grouting hole of the mold;

[0027] A driving member for driving the slide rail 11 to slide along the lower slide groove 14;

[0028] The support frame 3 and the lifting part arranged on the support frame 3, wherein the lower slide groove 14 passes through the support frame 3, and the lifting part is used to drive the placement table 6 to perform lifting movement along the vertical direction when the placement table 6 is located below the support frame 3 and the upper sliding end is separated from the upper slide groove 13;

[0029] The pressure-applying part is used to apply a vertical downward external force to the molds stacked on the placement table 6 when the grouting nozzle 5 enters the grouting hole, and at this time, the pressure-applying part seals the grouting hole of the mold located at the top.

[0030] In this embodiment, the operation process of the entire device is as follows: first, the first placement table 6 is placed on the slide rail 11, that is, the upper sliding end is combined with the upper slide groove 13, so that the upper sliding end is slidably connected with the upper slide groove 13, and then multiple molds are stacked on the placement table 6, so that the grouting holes between the molds are connected to each other, and at the same time, the grouting holes of the bottom layer of the mold are connected to the grouting channel 10. After completion, the driving member drives the slide rail 11 so that a part of the slide rail 11 extends through the support frame 3, and then the placement table 6 is pushed toward the support frame 3 by external force, mainly by manpower. When the placing table 6 moves to the bottom of the supporting frame 3, the placing table 6 is notified to be driven. At this time, the grouting nozzle 5 is located directly below the grouting channel 10. At this time, the driving member causes the slide rail 11 to move toward the rear of the supporting frame 3, and finally the upper sliding end is separated from the upper slide groove 13. Then, the lifting part causes the placing table 6 to move to the upper surface of the platform 4. At this time, the grouting nozzle 5 enters the grouting hole, and the pressure part applies a vertical downward external force to the mold stacked on the placing table 6 to ensure that the slurry will not overflow when the ceramic grouting machine is grouting. At this time, the ceramic grouting machine can start grouting. During the grouting process, the second placement table 6 is placed on the slide rail 11, and multiple molds are stacked on the placement table 6, so that the grouting holes between the molds are connected to each other, and the grouting holes of the bottom mold are connected to the grouting channel 10. After completion, wait for the grouting of the mold on the first placement table 6 to be completed. After the grouting is completed, the ceramic grouting machine stops grouting, the pressure part stops pressing, and the lifting part drives the placement table 6 to move upward for a distance, so that the grouting nozzle 5 is separated from the grouting channel 10. At this time, the driving part again makes a part of the slide rail 11 pass through the support frame 3. At this time, firstly, the first placement table 6 is pushed by manpower so that the placement table 6 moves to the front of the support frame 3, and then the second placement table 6 is pushed so that the placement table 6 Move to the bottom of the support frame 3. After completion, if the weight on the first placement table 6 can be borne by manpower, the placement table 6 can be directly removed from the slide rail 11 by manpower. If the weight on the placement table 6 is too heavy, the placement table 6 can be removed from the slide rail 11 by a forklift. After removing the first placement table 6, the driving member drives the slide rail 11 to move to the rear of the support frame 3, and then the second placement table 6 under the support frame 3 is repeated as follows. The lifting part moves the placement table 6 to the upper surface of the platform 4. At this time, the grouting nozzle 5 enters the grouting hole, and the pressure part applies a vertical downward external force to the mold stacked on the placement table 6 to ensure that the slurry will not overflow when the ceramic grouting machine is grouting. At this time, the ceramic grouting machine can start grouting. During the grouting process of the second placement table 6, the molds on the first placement table 6 are removed one by one, and then the first placement table 6 is placed on the slide rail 11 again, and the above operation is repeated. In summary, the grouting efficiency can be improved through this device.

[0031] As an implementation method, Figure 1 , Figure 2 , Figure 3 As shown, the pressure-applying part includes a first telescopic cylinder 1 arranged on the top of the support frame 3 and a pressure plate 2 arranged on the output shaft of the first telescopic cylinder 1. A sealing layer is provided on the lower surface of the pressure plate 2. Through the pressure plate 2 and the sealing layer, the grouting holes of the uppermost mold can be sealed when the pressure plate 2 applies pressure to the mold.

[0032] As an implementation method, Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the lifting part includes a second telescopic cylinder 7 arranged on the inner side of the support frame 3 and a transition plate 8 arranged on the output shaft of the second telescopic cylinder 7. The cross-section of the transition plate 8 is T-shaped or dovetail-shaped, and the upper surface of the placement table 6 is provided with a supporting groove 9 matching the transition plate 8.

[0033] In this embodiment, when the placement table 6 slides along the slide rail 11 to the bottom of the support table, the transition plate 8 will enter the support groove 9. When the slide rail 11 moves toward the rear of the support frame 3, due to the friction between the upper sliding end and the upper slide groove 13, the placement table 6 may also be driven to move backward. Therefore, at this time, it is necessary to manually apply an external force to the placement table 6 to prevent the placement table 6 from sliding with the slide rail 11, or to make the minimum friction between the transition plate 8 and the support groove 9 greater than the maximum friction between the upper sliding end and the upper slide groove 13, so that when the slide rail 11 moves toward the rear of the support frame 3, the placement table 6 can remain stable.

[0034] In addition, preferably, Figure 1 , Figure 2 , Figure 3 As shown, the device also includes a connecting plate 12. Two slide rails 11 are provided and are symmetrically arranged. The two slide rails 11 are connected by the connecting plate 12 to keep the movement state of the slide rails 11 consistent. The connecting plate 12 is located between the upper sliding end and the lower sliding end.

[0035] As an implementation method, Figure 3 As shown, the driving member is a third telescopic cylinder 15 fixed on the platform 4 , and the output shaft of the third telescopic cylinder 15 is fixedly connected to the connecting plate 12 .

[0036] Here, preferably, the first telescopic cylinder 1, the second telescopic cylinder 7 and the third telescopic cylinder 15 are hydraulic cylinders or pneumatic cylinders.

[0037] The above is a detailed introduction to a grouting device for ceramic products provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A grouting device for ceramic products, comprising a platform (4) and a grouting nozzle (5) arranged on the upper surface of the platform (4), wherein the grouting nozzle (5) is connected to a ceramic grouting machine; characterized in that: The device also includes: At least one slide rail (11), the bottom end of the slide rail (11) being provided with a lower sliding end, the lower sliding end being slidably connected to a lower sliding groove (14) provided on the upper surface of the platform (4); At least two placement platforms (6), the top end of the slide rail (11) is provided with an upper sliding end, the upper sliding end matches with an upper sliding groove (13) provided on the lower surface of the placement platform (6), when the upper sliding end is located in the upper sliding groove (13), the upper sliding end is slidably connected with the upper sliding groove (13), the placement platform (6) is provided with a grouting channel (10) penetrating its upper surface, the grouting channel (10) is used to communicate with the grouting hole of the mold; A driving member for driving the slide rail (11) to slide along the lower slide groove (14); A support frame (3) and a lifting part arranged on the support frame (3), wherein the lower slide groove (14) passes through the support frame (3), and the lifting part is used to drive the placement table (6) to perform lifting movement along the vertical direction when the placement table (6) is located below the support frame (3) and the upper sliding end is separated from the upper slide groove (13); The pressure-applying part is used to apply a vertical downward external force to the molds stacked on the placement table (6) when the grouting nozzle (5) enters the grouting hole, and at this time, the pressure-applying part seals the grouting hole of the mold located at the top.

2. A grouting device for ceramic products according to claim 1, characterized in that: The pressure-applying part comprises a first telescopic cylinder (1) arranged on the top of the support frame (3) and a pressure plate (2) arranged on the output shaft of the first telescopic cylinder (1); a sealing layer is provided on the lower surface of the pressure plate (2).

3. A grouting device for ceramic products according to claim 2, characterized in that: The lifting part comprises a second telescopic cylinder (7) arranged on the inner side of the support frame (3) and a transition plate (8) arranged on the output shaft of the second telescopic cylinder (7); the cross section of the transition plate (8) is T-shaped or dovetail-shaped; and the upper surface of the placement platform (6) is provided with a supporting groove (9) matching the transition plate (8).

4. The grouting equipment for ceramic products according to claim 3, characterized in that: The minimum friction force between the transition plate (8) and the support groove (9) is greater than the maximum friction force between the upper sliding end and the upper sliding groove (13).

5. The grouting equipment for ceramic products according to claim 4, characterized in that: The device further comprises a connecting plate (12), two of the slide rails (11) are provided and are symmetrically arranged, the two slide rails (11) are connected via the connecting plate (12) so that the movement state of the slide rails (11) remains consistent, and the connecting plate (12) is located between the upper sliding end and the lower sliding end.

6. The grouting equipment for ceramic products according to claim 5, characterized in that: The driving member is a third telescopic cylinder (15) fixed on the platform (4), and the output shaft of the third telescopic cylinder (15) is fixedly connected to the connecting plate (12).

7. The grouting equipment for ceramic products according to claim 6, characterized in that: The first telescopic cylinder (1), the second telescopic cylinder (7) and the third telescopic cylinder (15) are hydraulic cylinders or pneumatic cylinders.

Citation Information

Patent Citations

  • High-pressure slip casting device for greenware

    CN221338944U