Cleaning device for treating green body residues adhered to aerated brick cutting tool
By designing a cleaning device with a rotating gear system, the problem of adhesion residue of the aerated brick cutting tool is solved, efficient cleaning and product quality improvement are achieved, and the tool is protected when not in use, reducing operation risks.
Patent Information
- Application Number
- CN202421341437.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing aerated brick cutting tools tend to adhere to the blank residue during the cutting process, resulting in a decrease in cutting efficiency and product quality, and require shutdown and manual cleaning, which is inefficient and increases the risk of operation.
A cleaning device is designed, including a operating table and a cutting blade. The inside of the operating table is equipped with a cutting blade and a rotating gear system. The rotating gear is driven to mesh and connect through a rotating motor, and the cleaning roller is driven to clean the residue on the outer wall of the cutting blade, and when not in use, the threaded rod and slide are driven by the servo motor to protect it.
It realizes efficient cleaning of residues on the surface of the cutting tool, avoids residue accumulation and mixing into the subsequent production process, improves cutting efficiency and product quality, and protects the tool when not in use, reducing operating risks.
Smart Images
Figure CN222807340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material processing equipment, in particular to a cleaning device for processing aerated brick cutting tool adhered to a green body residue. Background Art
[0002] Aerated brick cutting machine is the core equipment in the aerated concrete production process. It is mainly used for accurate and efficient cutting of aerated blocks. Its working principle usually involves the flipping hanger flipping the mold 90 degrees in the air and then demoulding it, placing the blank together with the mold side plate on the cutting table, and the longitudinal cutting device is driven by the motor to move itself to cut the blank placed on the cutting table, while the transverse cutting device is driven by the motor to move to the center of the blank for horizontal cutting.
[0003] In the production process of aerated bricks, cutting is a key step, which determines the size and shape of the final product. During the cutting process, due to the characteristics of the aerated brick body, residues often adhere to the tool, which not only affects the cutting efficiency and product quality, but also may damage the tool and increase production costs. The existing cleaning method is mostly manual cleaning by stopping the machine, which is inefficient and increases the risk of operation. Utility Model Content
[0004] The utility model aims to provide a cleaning device for treating the residue of aerated brick cutting tools adhering to the blank, so as to solve the problem that the residue of aerated brick cutting tools adhering to the blank is difficult to clean in the current market as mentioned in the background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a cleaning device for processing aerated brick cutting tool adhesion green body residue, comprising an operating table and a cutting blade, wherein the inner side of the operating table is provided with a cutting blade.
[0006] Preferably, a connecting bin is welded to the inner side of the operating table, and two groups of rotating gears are arranged inside the connecting bin. Cleaning rollers extending to both sides of the cutting blades are welded to the tops of the two groups of rotating gears. A rotating motor is installed on the inner side of the operating table below the connecting bin by bolts, and the output end of the rotating motor is connected to a group of rotating gears through a coupling.
[0007] Preferably, a fixing shell is welded on the top of the operating table, which is located outside the cutting blade, and sliding grooves are provided on both sides of the top of the operating table, which are located on the cutting blade.
[0008] Preferably, a connecting shaft is provided inside the cutting blade, a first transmission gear is clamped at one end of the connecting shaft, a transmission motor is provided on the inner side of the operating table at one side of the connecting bin, the output end of the transmission motor is connected to the second transmission gear through a coupling, and a transmission belt is provided on the outer wall of the transmission motor and the second transmission gear.
[0009] Preferably, a fixing frame is welded to the top end of the inner side of the operating table, a servo motor is mounted on one side of the fixing frame via bolts, and an output end of the servo motor is connected to a threaded rod via a coupling.
[0010] Preferably, the outer wall of the threaded rod is sleeved with a sliding block penetrating the sliding groove, and a protective shell is welded to the top end of the sliding block.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. When the residue on the surface of the cutting tool needs to be cleaned, a rotating motor drives a group of rotating gears to rotate forward, and the group of rotating gears is meshed and connected with another group of rotating gears, so that the other group of rotating gears rotates reversely, and the two groups of rotating gears drive the cleaning roller to clean the embryo residue adhered to the outer wall of the cutting blade, thereby timely removing the residue on the outer wall of the cutting blade, thereby avoiding the accumulation of residue, ensuring the continuity and efficiency of the cleaning work, and preventing the residue from being mixed into the subsequent production process, affecting the cutting efficiency and product quality of the product.
[0013] 2. When the cutting tool to be cleaned by the cleaning device is not in use, the servo motor drives the threaded rod to reverse, and the reverse rotation of the threaded rod drives the slider to move. At the same time, the slider drives the protective shell to fit with one side of the fixed shell. The outer side of the cutting blade is protected by the protective shell and the fixed shell, so that the cutting tool of the aerated brick is protected when not in use to prevent accidental injury to the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2 It is a three-dimensional diagram of the utility model;
[0016] Figure 3 This is a main perspective view of the connection bin of the utility model;
[0017] Figure 4 This is a rear perspective view of the connection compartment of the utility model;
[0018] Figure 5 It is a schematic diagram of the internal structure of the connecting warehouse of the utility model.
[0019] In the figure: 1, operating table; 101, fixed shell; 102, sliding groove; 2, cutting blade; 201, connecting shaft; 202, first transmission gear; 203, transmission motor; 204, second transmission gear; 205, transmission belt; 3, connecting bin; 301, rotating gear; 302, cleaning roller; 303, rotating motor; 4, fixed frame; 401, servo motor; 402, threaded rod; 403, slider; 404, protective shell. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: a cleaning device for processing the residue of aerated brick cutting tool adhering to the green body, comprising an operating table 1 and a cutting blade 2, wherein the cutting blade 2 is arranged on the inner side of the operating table 1.
[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 It can be seen that a connecting bin 3 is welded on the inner side of the operating table 1, and two groups of rotating gears 301 are arranged inside the connecting bin 3. Cleaning rollers 302 extending to both sides of the cutting blade 2 are welded on the top of the two groups of rotating gears 301. A rotating motor 303 is installed on the inner side of the operating table 1 below the connecting bin 3 by bolts, and the output end of the rotating motor 303 is connected to a group of rotating gears 301 through a coupling, and the two groups of rotating gears 301 are meshingly connected.
[0023] During specific implementation, when it is necessary to clean the residue on the surface of the cutting tool, the operator starts the rotating motor 303, and the output end of the rotating motor 303 drives a group of rotating gears 301 to rotate forward through a coupling. The group of rotating gears 301 is meshed and connected with another group of rotating gears 301, so that the other group of rotating gears 301 rotates in the reverse direction, and the cleaning roller 302 is driven by the two groups of rotating gears 301 to clean the embryo residue adhered to the outer wall of the cutting blade 2, thereby promptly removing the residue on the outer wall of the cutting blade 2, thereby avoiding the accumulation of residue, ensuring the continuity and efficiency of the cleaning work, and preventing the residue from being mixed into the subsequent production process, affecting the cutting efficiency and product quality of the product.
[0024] See also Figure 1 and Figure 2 It can be seen that a fixing shell 101 is welded on the top of the operating platform 1 outside the cutting blade 2 , and sliding grooves 102 are opened on both sides of the top of the operating platform 1 on the cutting blade 2 .
[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 It can be seen that a connecting shaft 201 is provided inside the cutting blade 2, one end of the connecting shaft 201 is clamped with a first transmission gear 202, a transmission motor 203 is provided on the inner side of the operating table 1 on one side of the connecting bin 3, the output end of the transmission motor 203 is connected to the second transmission gear 204 through a coupling, the outer walls of the transmission motor 203 and the second transmission gear 204 are sleeved with a transmission belt 205, and the outer walls of the transmission motor 203 and the second transmission gear 204 are meshed and connected with the inner wall of the transmission belt 205.
[0026] In specific implementation, when a cutting tool is needed to cut aerated bricks, the operator starts the transmission motor 203, and the output end of the transmission motor 203 drives the second transmission gear 204 to rotate through the coupling. The rotation of the second transmission gear 204 drives the transmission belt 205 and the first transmission gear 202 to rotate, and the first transmission gear 202 drives the connecting shaft 201 and the cutting blade 2 to rotate. The cutting blade 2 cuts the aerated bricks, and at the same time, the embryo residue adhered to the surface of the cutting blade 2 is cleaned through the connecting bin 3, the rotating gear 301, the cleaning roller 302 and the rotating motor 303.
[0027] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 It can be seen that a fixing frame 4 is welded to the top of the inner side of the operating table 1, a servo motor 401 is installed on one side of the fixing frame 4 by bolts, the output end of the servo motor 401 is connected to a threaded rod 402 through a coupling, the outer wall of the threaded rod 402 is sleeved with a slider 403 that passes through the sliding groove 102, a protective shell 404 is welded to the top of the slider 403, the outer wall of the slider 403 is slidably connected to the inner wall of the sliding groove 102, and the inner wall of the slider 403 is threadedly connected to the outer wall of the threaded rod 402.
[0028] In specific implementation, when the cutting tool is not in use, the reverse mode of the servo motor 401 is started, and the output end of the servo motor 401 drives the threaded rod 402 to reverse through the coupling. The reverse rotation of the threaded rod 402 drives the slider 403 threadedly connected to the threaded rod 402 to move, and the slider 403 slides on the inner wall of the sliding groove 102. At the same time, the slider 403 drives the protective shell 404 to fit with one side of the fixed shell 101, and the outer side of the cutting blade 2 is protected by the protective shell 404 and the fixed shell 101, so that the cutting tool of the aerated brick is protected when not in use to prevent accidental injury to the operator.
[0029] To sum up: when it is necessary to use a cleaning device to clean the blank residue adhered to the surface of the cutting tool, the operator starts the transmission motor 203, and the output end of the transmission motor 203 drives the second transmission gear 204 to rotate through the coupling, and the rotation of the second transmission gear 204 drives the transmission belt 205 and the first transmission gear 202 to rotate, and the first transmission gear 202 drives the connecting shaft 201 and the cutting blade 2 to rotate, and the cutting blade 2 cuts the aerated bricks, and drives a group of rotating gears 301 to rotate forward through the rotating motor 303, and the group of rotating gears 301 is meshed and connected with another group of rotating gears 301, so that the other group of rotating gears 301 is reversed, and the cleaning roller 302 is driven by the two groups of rotating gears 301 to clean the blank residue adhered to the outer wall of the cutting blade 2, thereby timely removing the residue on the outer wall of the cutting blade 2.
[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cleaning device for treating the residue of aerated brick cutting tools adhering to the green body, comprising an operating table (1) and a cutting blade (2), characterized in that: A cutting blade (2) is arranged on the inner side of the operating table (1); A connecting bin (3) is welded to the inner side of the operating table (1), and two groups of rotating gears (301) are arranged inside the connecting bin (3). Cleaning rollers (302) extending to both sides of the cutting blade (2) are welded to the top ends of the two groups of rotating gears (301). A rotating motor (303) is installed on the inner side of the operating table (1) below the connecting bin (3) by means of bolts, and the output end of the rotating motor (303) is connected to one group of rotating gears (301) by means of a coupling.
2. A cleaning device for treating the residue of aerated brick cutting tool adhered to the green body according to claim 1, characterized in that: The top end of the operating platform (1) is located outside the cutting blade (2) and is welded with a fixed shell (101). The top end of the operating platform (1) is located on both sides of the cutting blade (2) and is provided with sliding grooves (102).
3. A cleaning device for treating the residue of aerated brick cutting tool adhered to the green body according to claim 1, characterized in that: A connecting shaft (201) is provided inside the cutting blade (2), one end of the connecting shaft (201) is clamped with a first transmission gear (202), a transmission motor (203) is provided on the inner side of the operating table (1) at one side of the connection bin (3), the output end of the transmission motor (203) is connected to a second transmission gear (204) via a coupling, and a transmission belt (205) is sleeved on the outer wall of the transmission motor (203) and the second transmission gear (204).
4. A cleaning device for treating the residue of aerated brick cutting tool adhered to the green body according to claim 3, characterized in that: A fixing frame (4) is welded to the top end of the inner side of the operating table (1), a servo motor (401) is mounted on one side of the fixing frame (4) via bolts, and an output end of the servo motor (401) is connected to a threaded rod (402) via a coupling.
5. A cleaning device for treating the residue of aerated brick cutting tool adhered to the green body according to claim 4, characterized in that: The outer wall of the threaded rod (402) is sleeved with a sliding block (403) penetrating the sliding groove (102), and a protective shell (404) is welded to the top of the sliding block (403).