Edge covering and assembling equipment and production line
By designing edge-mounting assembly equipment, including die-cutting devices, patching devices and edge-mounting devices, the problems of low assembly efficiency and high accuracy requirements of die-cutting and metal parts are solved, and an efficient and precise assembly process is achieved.
Patent Information
- Application Number
- CN202420423741.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-05
AI Technical Summary
In the prior art, the assembly efficiency of die-cut parts and metal parts is low, and due to high accuracy requirements, errors are prone to occur during manual assembly.
An edge-cover assembly device is designed, including a die-cutting device, a fitting device and an edge-covering device. The die-cutting device realizes rapid loading and cutting of metal parts through the first loading mechanism and the die-cutting mechanism, and the taping device realizes positioning and taping assembly of the die-cutting parts and metal parts through the second loading mechanism, the robot and the positioning mechanism, and the edge-packing device edges the semi-finished product.
It realizes efficient assembly of die-cut parts and metal parts, improves assembly efficiency, and ensures assembly accuracy through the use of positioning mechanisms, and the obtained products have good accuracy.
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Figure CN222807632U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical processing technology, and in particular to an edge-wrapping assembly device and a production line. Background Art
[0002] In the related art, consumer electronic products are usually composed of multiple parts. At present, the assembly method of some parts of such products is still to complete manual assembly before proceeding to the next step. For example, the assembly of die-cut parts and metal parts, manual assembly often requires a lot of manpower, and die-cut parts and metal parts have small structures and high assembly precision requirements. During manual assembly, special attention is often required, which leads to low assembly efficiency of die-cut parts and metal parts. Therefore, how to improve the assembly efficiency of die-cut parts and metal parts has become a technical problem that needs to be solved urgently. Utility Model Content
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an edge-wrapping assembly device and a production line, which can improve the assembly efficiency of die-cut parts and metal parts.
[0004] According to the first aspect of the present application, the hemming assembly equipment includes:
[0005] A die-cutting device, the die-cutting device comprising a first feeding mechanism and a die-cutting mechanism, the die-cutting mechanism being arranged beside the first feeding mechanism, the first feeding mechanism being used to convey a material strip containing metal parts, and the die-cutting mechanism being used to die-cut the metal parts;
[0006] A pasting device, the pasting device comprises a second feeding mechanism, a manipulator and a positioning mechanism, the positioning mechanism is arranged beside the second feeding mechanism, the manipulator is arranged beside the positioning mechanism, the second feeding mechanism is used to convey a material belt containing a die-cut part, the manipulator is used to place the die-cut part on the positioning mechanism, and place the die-cut metal part on the positioning mechanism, the positioning mechanism is used to position and pastingly assemble the die-cut metal part and the die-cut part to obtain a semi-finished product;
[0007] The packaging is arranged beside the sticking device, and the packaging is used to wrap the semi-finished product.
[0008] According to the edge-wrapping assembly equipment of the embodiment of the present application, at least the following beneficial effects are achieved: by setting a die-cutting device, a pasting device and an edge-wrapping device, and the die-cutting device includes a first feeding mechanism and a die-cutting mechanism, and the pasting device includes a second feeding mechanism, a manipulator and a positioning mechanism; first, the first feeding mechanism is used to realize the rapid feeding of the metal parts, and then the die-cutting mechanism is used to cut the metal parts. At the same time, the second feeding mechanism also realizes the rapid feeding of the pre-die-cut die-cut parts on the other side; then, the manipulator places the die-cut parts on the positioning mechanism; after that, the manipulator fits the metal parts to the die-cut parts to obtain a semi-finished product. During the pasting process, the positioning mechanism can adjust the position of the die-cut parts to achieve more accurate pasting; finally, the semi-finished product is transported to the edge-wrapping device for edge wrapping to obtain a finished product. The entire operation process is free of manual participation. On the one hand, it can improve the assembly efficiency; on the other hand, under the action of the positioning mechanism, the assembly accuracy can also be guaranteed. Therefore, the edge-wrapping assembly equipment of the present application can improve the assembly efficiency of die-cut parts and metal parts, and at the same time, it can make the product have better accuracy.
[0009] According to some embodiments of the first aspect of the present application, the die-cutting mechanism includes a driving mechanism, a jump-swing mechanism, a pitch-changing mechanism, an operating table and a cutting die. The operating table is located on the conveying route of the first feeding mechanism, and the operating table is used to place the material strip containing metal parts; the driving mechanism is arranged beside the operating table, one end of the jump-swing mechanism is connected to the driving mechanism, the pitch-changing mechanism is arranged below the jump-swing mechanism, the cutting die is arranged on the operating table, the cutting die is used to cut the metal parts, the jump-swing mechanism is used to jump the cut metal parts to the pitch-changing mechanism for position adjustment, and jump the adjusted metal parts to the travel stop of the robot, and the pitch-changing mechanism is used to adjust the position of the cut metal parts.
[0010] According to some embodiments of the first aspect of the present application, the jumping and swinging mechanism includes a first rocker arm, a second rocker arm, a plurality of first suction nozzles and a plurality of second suction nozzles, one end of the first rocker arm and one end of the second rocker arm are both connected to the driving mechanism, a plurality of the first suction nozzles are arranged at the other end of the first rocker arm, a plurality of the second suction nozzles are arranged at the other end of the second rocker arm, the first suction nozzle is used to suck the cut metal parts, the first rocker arm is used to jump the cut metal parts on the first suction nozzle to the pitch changing mechanism, the second suction nozzle is used to suck the metal parts on the pitch changing mechanism, and the second rocker arm is used to jump the metal parts on the second suction nozzle to the travel stop position of the manipulator.
[0011] According to some embodiments of the first aspect of the present application, the variable distance mechanism includes a placement table and a variable distance cylinder, the placement table is used to place the metal part, the variable distance cylinder is connected to the placement table, and the variable distance cylinder is used to adjust the position of the placement table.
[0012] According to some embodiments of the first aspect of the present application, the cutting mold is provided with a plurality of cutting holes, and the first suction nozzle is used to suck the metal piece from the cutting holes to cut the metal piece.
[0013] According to some embodiments of the first aspect of the present application, the edge-binding device includes a first pulling mechanism, an edge-binding mold and a second pulling mechanism, the first pulling mechanism is located next to the positioning mechanism, the edge-binding mold is located next to the first pulling mechanism, and the second pulling mechanism is located next to the edge-binding mold. The first pulling mechanism is used to convey the material strip with semi-finished products, the edge-binding mold is used to edge the semi-finished products to obtain finished products, and the second pulling mechanism is used to pull the material strip with finished products.
[0014] According to some embodiments of the first aspect of the present application, the edge-binding device also includes a correction jig, which is located between the first pulling mechanism and the edge-binding mold. The correction jig is used to correct the position of the material strip with the semi-finished product placed on it and convey it to the edge-binding mold.
[0015] The production line according to the second embodiment of the present application includes the hemming assembly equipment as described in the first embodiment.
[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:
[0018] Figure 1 A schematic diagram of the structure of the hemming assembly equipment provided in an embodiment of the present application;
[0019] Figure 2 A schematic diagram of the structure of the die-cutting mechanism provided in the embodiment of the present application;
[0020] Figure 3 A schematic diagram of the structure of the pitch-changing mechanism provided in an embodiment of the present application;
[0021] Figure 4 A schematic diagram of the structure of the driving mechanism and the swing mechanism provided in the embodiment of the present application;
[0022] Figure 5A schematic diagram of the structure of a cutting mold provided in an embodiment of the present application;
[0023] Figure 6 A schematic diagram of the structure of the hemming device provided in an embodiment of the present application.
[0024] Reference numerals:
[0025] The die-cutting device 100, the first feeding mechanism 110, the die-cutting mechanism 120, the driving mechanism 121, the swing mechanism 122, the first rocker arm 1221, the second rocker arm 1222, the first suction nozzle 1223, the second suction nozzle 1224, the pitch-changing mechanism 123, the placement table 1231, the pitch-changing cylinder 1232, the operating table 124, the cutting die 125, the cutting hole 1251, and the third pulling mechanism 126;
[0026] The pasting device 200, the second feeding mechanism 210, the robot 220, and the positioning mechanism 230;
[0027] The hemming device 300 , the first material drawing mechanism 310 , the hemming mold 320 , the second material drawing mechanism 330 , and the correction jig 340 . DETAILED DESCRIPTION
[0028] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0029] It should be noted that although the functional modules are divided in the system diagram and the logical order is shown in the flowchart, in some cases, the steps shown or described can be performed in a different order than the module division in the system or the order in the flowchart. The terms in the specification, claims and the above drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0030] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0032] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0033] Below, according to Figures 1 to 6 The hemming assembly equipment according to the embodiment of the present application is described.
[0034] It is understandable that if Figure 1 As shown, a hemming assembly device is provided, comprising:
[0035] The die-cutting device 100 includes a first feeding mechanism 110 and a die-cutting mechanism 120. The die-cutting mechanism 120 is disposed beside the first feeding mechanism 110. The first feeding mechanism 110 is used to convey a material strip containing metal parts, and the die-cutting mechanism 120 is used to die-cut the metal parts.
[0036] The pasting device 200 includes a second feeding mechanism 210, a manipulator 220 and a positioning mechanism 230. The positioning mechanism 230 is arranged beside the second feeding mechanism 210. The manipulator 220 is arranged beside the positioning mechanism 230. The second feeding mechanism 210 is used to convey a material belt containing a die-cut part. The manipulator 220 is used to place the die-cut part on the positioning mechanism 230 and place the die-cut metal part on the positioning mechanism 230. The positioning mechanism 230 is used to position and pastingly assemble the die-cut metal part and the die-cut part to obtain a semi-finished product.
[0037] The hemming device 300 is disposed beside the pasting device 200 and is used for hemming the semi-finished product.
[0038] By setting a die-cutting device 100, a pasting device 200 and an edge-binding device 300, and the die-cutting device 100 includes a first feeding mechanism 110 and a die-cutting mechanism 120, and the pasting device 200 includes a second feeding mechanism 210, a manipulator 220 and a positioning mechanism 230; firstly, the first feeding mechanism 110 is used to quickly feed the metal parts, and then the die-cutting mechanism 120 is used to cut the metal parts. At the same time, the second feeding mechanism 210 also quickly feeds the pre-die-cut die-cut parts on the other side; then, the manipulator 220 places the die-cut parts on the positioning mechanism 230; thereafter, the manipulator 220 again bonds the metal parts to the die-cut parts to obtain semi-finished products. During the bonding process, the positioning mechanism 230 can adjust the position of the die-cut parts to achieve more accurate bonding; finally, the semi-finished products are transported to the edge-binding device 300 for edge binding to obtain finished products. The entire operation process is free of manual intervention, which can improve assembly efficiency on the one hand, and ensure assembly accuracy on the other hand under the action of the positioning mechanism 230. Therefore, the hemming assembly equipment of the present application can improve the assembly efficiency of die-cut parts and metal parts, and at the same time, can make the product have better accuracy.
[0039] It is understandable that if Figure 2 As shown, the die-cutting mechanism 120 includes a driving mechanism 121, a jump-swing mechanism 122, a pitch-changing mechanism 123, an operating table 124 and a cutting die 125. The operating table 124 is located on the conveying route of the first feeding mechanism 110, and the operating table 124 is used to place the material strip containing metal parts; the driving mechanism 121 is arranged beside the operating table 124, one end of the jump-swing mechanism 122 is connected to the driving mechanism 121, the pitch-changing mechanism 123 is arranged below the jump-swing mechanism 122, and the cutting die 125 is arranged on the operating table 124. The cutting die 125 is used to cut the metal parts, the jump-swing mechanism 122 is used to jump the cut metal parts to the pitch-changing mechanism 123 for position adjustment, and jump the position-adjusted metal parts to the travel stop of the robot 220, and the pitch-changing mechanism 123 is used to adjust the position of the cut metal parts.
[0040] It is understandable that if Figure 4As shown, the jumping and swinging mechanism 122 includes a first rocker arm 1221, a second rocker arm 1222, a plurality of first suction nozzles 1223 and a plurality of second suction nozzles 1224, one end of the first rocker arm 1221 and one end of the second rocker arm 1222 are both connected to the driving mechanism 121, a plurality of first suction nozzles 1223 are arranged at the other end of the first rocker arm 1221, a plurality of second suction nozzles 1224 are arranged at the other end of the second rocker arm 1222, the first suction nozzle 1223 is used to suck the cut metal parts, the first rocker arm 1221 is used to jump the cut metal parts on the first suction nozzle 1223 to the pitch changing mechanism 123, the second suction nozzle 1224 is used to suck the metal parts on the pitch changing mechanism 123, and the second rocker arm 1222 is used to jump the metal parts on the second suction nozzle 1224 to the travel stop position of the manipulator 220.
[0041] It is understandable that if Figure 3 As shown, the pitch-changing mechanism 123 includes a placement table 1231 and a pitch-changing cylinder 1232 . The placement table 1231 is used to place metal parts. The pitch-changing cylinder 1232 is connected to the placement table 1231 . The pitch-changing cylinder 1232 is used to adjust the position of the placement table 1231 .
[0042] It is understandable that if Figure 5 As shown, the cutting mold 125 is provided with a plurality of cutting holes 1251 , and the first suction nozzle 1223 is used to suck the metal piece from the cutting holes 1251 to cut the metal piece.
[0043] It should be noted that if Figure 2 As shown, the die-cutting mechanism 120 further includes a third material pulling mechanism 126, and the third material pulling mechanism 126 is used to pull the waste strip after cutting the metal parts.
[0044] It should be noted that if Figure 4 As shown, the driving mechanism 121 includes a driving module and a bracket. The driving module is arranged on the bracket, and the bracket is fixed. The driving module is used to drive the first rocker arm 1221 and the second rocker arm 1222 to drive the first suction nozzle 1223 and the second suction nozzle 1224 to jump.
[0045] It is understandable that if Figure 6 As shown, the edge-binding device 300 includes a first material pulling mechanism 310, an edge-binding mold 320 and a second material pulling mechanism 330. The first material pulling mechanism 310 is located next to the positioning mechanism 230, the edge-binding mold 320 is located next to the first material pulling mechanism 310, and the second material pulling mechanism 330 is located next to the edge-binding mold 320. The first material pulling mechanism 310 is used to convey the material strip with the semi-finished product placed thereon, the edge-binding mold 320 is used to edge the semi-finished product to obtain the finished product, and the second material pulling mechanism 330 is used to pull the material strip with the finished product placed thereon.
[0046] It is understandable that if Figure 6As shown, the hemming device 300 also includes a correction jig 340 , which is positioned between the first material pulling mechanism 310 and the hemming mold 320 . The correction jig 340 is used to correct the position of the material strip with the semi-finished product placed thereon and convey it to the hemming mold 320 .
[0047] It can be understood that the present application also provides a production line, including the hemming assembly equipment as described in the above embodiment.
[0048] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
Claims
1. A hemming assembly device, characterized in that: include: A die-cutting device, the die-cutting device comprising a first feeding mechanism and a die-cutting mechanism, the die-cutting mechanism being arranged beside the first feeding mechanism, the first feeding mechanism being used to convey a material strip containing metal parts, and the die-cutting mechanism being used to die-cut the metal parts; A pasting device, the pasting device comprises a second feeding mechanism, a manipulator and a positioning mechanism, the positioning mechanism is arranged beside the second feeding mechanism, the manipulator is arranged beside the positioning mechanism, the second feeding mechanism is used to convey a material belt containing a die-cut part, the manipulator is used to place the die-cut part on the positioning mechanism, and place the die-cut metal part on the positioning mechanism, the positioning mechanism is used to position and pastingly assemble the die-cut metal part and the die-cut part to obtain a semi-finished product; An edge binding device is arranged beside the pasting device and is used for binding the semi-finished product.
2. The hemming assembly equipment according to claim 1, characterized in that: The die-cutting mechanism includes a driving mechanism, a jump-swing mechanism, a pitch-changing mechanism, an operating table and a cutting die. The operating table is located on the conveying route of the first feeding mechanism, and the operating table is used to place the material belt containing metal parts; the driving mechanism is arranged beside the operating table, one end of the jump-swing mechanism is connected to the driving mechanism, the pitch-changing mechanism is arranged below the jump-swing mechanism, the cutting die is arranged on the operating table, the cutting die is used to cut the metal parts, the jump-swing mechanism is used to jump the cut metal parts to the pitch-changing mechanism for position adjustment, and jump the adjusted metal parts to the travel stop of the robot, and the pitch-changing mechanism is used to adjust the position of the cut metal parts.
3. The hemming assembly equipment according to claim 2, characterized in that: The jumping and swinging mechanism includes a first rocker arm, a second rocker arm, a plurality of first suction nozzles and a plurality of second suction nozzles. One end of the first rocker arm and one end of the second rocker arm are both connected to the driving mechanism. A plurality of the first suction nozzles are arranged at the other end of the first rocker arm, and a plurality of the second suction nozzles are arranged at the other end of the second rocker arm. The first suction nozzle is used to suck the cut metal parts. The first rocker arm is used to jump the cut metal parts on the first suction nozzle to the pitch changing mechanism. The second suction nozzle is used to suck the metal parts on the pitch changing mechanism. The second rocker arm is used to jump the metal parts on the second suction nozzle to the travel stop position of the manipulator.
4. The hemming assembly equipment according to claim 3, characterized in that: The pitch-changing mechanism comprises a placement table and a pitch-changing cylinder. The placement table is used to place the metal piece. The pitch-changing cylinder is connected to the placement table and is used to adjust the position of the placement table.
5. The hemming assembly equipment according to claim 3, characterized in that: The cutting mold is provided with a plurality of cutting holes, and the first suction nozzle is used for sucking the metal piece from the cutting holes to cut the metal piece.
6. The hemming assembly equipment according to claim 1, characterized in that: The edge-binding device includes a first material pulling mechanism, an edge-binding mold and a second material pulling mechanism. The first material pulling mechanism is located next to the positioning mechanism, the edge-binding mold is located next to the first material pulling mechanism, and the second material pulling mechanism is located next to the edge-binding mold. The first material pulling mechanism is used to convey the material strip with semi-finished products, the edge-binding mold is used to edge the semi-finished products to obtain finished products, and the second material pulling mechanism is used to pull the material strip with finished products.
7. The hemming assembly equipment according to claim 6, characterized in that: The hemming device also includes a correction jig, which is located between the first material pulling mechanism and the hemming mold. The correction jig is used to correct the position of the material strip with the semi-finished product placed on it and transport it to the hemming mold.
8. A production line, characterized in that: It comprises the hemming assembly equipment as described in any one of claims 1 to 7.