Tension control adjusting device of lapper

By designing a tension control adjustment device in the winding machine, using the real-time detection of negative pressure and tension sensors generated by the exhaust fan, the problem of poor tension adjustment effect during the winding process of fabrics in the prior art is solved, and the stability and reliability of the fabrics during the transmission and winding process are achieved.

CN222808964UActive Publication Date: 2025-04-29LECHANG HENGFA TEXTILE ENTERPRISE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421717465.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-29
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing winding machines have poor tension adjustment effect during the fabric rolling process, which can easily lead to curling edges and distortions and deviations during the fabric rolling, and lack a limit structure, making it inconvenient to use.

Method used

A tension control and adjustment device for a winding machine is designed. The negative pressure generated by the exhaust fan is tightly adsorbed on the surface of the adjustment roller, and combined with the tension sensor and adjustment component, real-time detection and feedback control of the cloth tension is achieved to ensure the stability of the cloth during transmission and winding.

Benefits of technology

It effectively prevents slippage of the fabric during the transmission process, improves the stability and reliability of the device, and realizes rapid and effective adjustment of the fabric tension, avoiding curling and distortion.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222808964U_ABST
    Figure CN222808964U_ABST
Patent Text Reader

Abstract

The utility model discloses a tension control adjusting device of a lapper, and relates to the technical field of textile processing. In the prior art, cloth is easy to distort and deviate in the adjusting process, the cloth adjusting device comprises a bottom plate, four first fixing frames are fixed at the top end of the bottom plate, and two positioning rollers are rotatably arranged among the four first fixing frames; a U-shaped frame is arranged on the upper side of the bottom plate, an adjusting roller is rotationally arranged in the U-shaped frame, cloth is arranged on the lower sides of the two positioning rollers, the adjusting roller is arranged on the lower side of the cloth, and an adjusting assembly is arranged between the bottom plate and the U-shaped frame and used for rapidly adjusting the tension of the cloth; and two second fixing frames are fixed to the top end of the bottom plate, the tension sensor is arranged in the two second fixing frames and used for detecting the tension of the cloth, the cloth is tightly adsorbed to the surface of the adjusting roller through negative pressure generated by the exhaust fan, the slipping phenomenon of the cloth in the conveying process is effectively prevented, and the stability and reliability of the device are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of textile processing, in particular to a tension control and adjustment device for a rolling machine. Background Art

[0002] Textiles, that is, products processed by textiles, include yarns, woven fabrics, knitted fabrics, braided fabrics, etc., which are divided into two categories: woven fabrics and knitted fabrics. After the fabric processing is completed, the fabric needs to be rolled up, that is, the processed fabric is rolled up onto the fabric winding roller to facilitate the transportation of the fabric between various processes and its final preservation. During the fabric winding process, a tension adjustment mechanism is usually equipped to adjust the tension of the fabric during winding, so as to avoid curling of the fabric due to excessive tension during winding.

[0003] In the prior art, the tension of the fabric is mostly adjusted by adjusting the torque of the winding roller motor. The tension adjustment effect is poor, and the fabric is easily distorted and offset during the adjustment process. The existing equipment does not have a limiting structure, which is inconvenient to use.

[0004] In view of the above problems, the utility model document proposes a tension control and adjustment device for a rolling machine. Utility Model Content

[0005] The purpose of the utility model is to provide a tension control and adjustment device for a rolling machine, which can tightly adsorb the cloth on the surface of the adjustment roller through the negative pressure generated by the exhaust fan, effectively prevent the cloth from slipping during the transmission process, improve the stability and reliability of the device, and solve the existing technical problems.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] A tension control and adjustment device for a rolling machine, comprising:

[0008] A bottom plate, wherein four first fixing frames are fixed on the top of the bottom plate, and two positioning rollers are rotated between the four first fixing frames;

[0009] A U-shaped frame is provided on the upper side of the bottom plate, an adjusting roller rotates inside the U-shaped frame, the cloth is arranged on the lower side of two positioning rollers, the adjusting roller is arranged on the lower side of the cloth, and a group of adjusting components are provided between the bottom plate and the U-shaped frame, and the adjusting components are used to quickly adjust the tension of the cloth;

[0010] A tension sensor, wherein two second fixing frames are fixed on the top of the bottom plate, and the tension sensor is arranged in the two second fixing frames for detecting the tension of the cloth;

[0011] Two sets of limiting components, the two sets of limiting components are respectively arranged in two positioning rollers for limiting the movement of the cloth;

[0012] The laminating component is arranged in the adjusting roller and is used for adsorbing the cloth on the surface of the adjusting roller.

[0013] Optionally, the adjustment component includes a first groove opened in the base plate, a limiting slide sliding in the first groove, the U-shaped frame is fixed to the top of the limiting slide, two threaded blocks also slide in the first groove, a first bidirectional screw rod rotates in the first groove, the two threaded blocks are respectively threadedly connected to the positive and negative thread segments on the circumferential surface of the first bidirectional screw rod, the top ends of the two threaded blocks are rotated with support rods through hinges, the side ends of the two support rods are rotated to the bottom end of the limiting slide rod through hinges, a driving motor is fixed to the side end of the base plate, the driving motor is fixedly connected to the first bidirectional screw rod through a coupling, and the driving motor is electrically connected to the tension sensor.

[0014] Optionally, each group of the limiting components includes a second groove opened in the positioning roller, two threaded rings slide in the second groove, a second bidirectional screw rod rotates in the second groove, the two threaded rings are respectively threadedly connected to the positive and negative thread segments on the circumferential surface of the second bidirectional screw rod, limiting rings are fixed on the surfaces of the two threaded rings, and the two limiting rings slide on the surface of the positioning roller.

[0015] Optionally, the surfaces of the two positioning rollers are provided with scales for observing the distance between the two limiting rings.

[0016] Optionally, the bonding component includes a connecting groove opened in the adjusting roller, an air inlet pipe is fixed in the adjusting roller, the air inlet pipe and the connecting groove are connected, a connecting pipe is provided at the side end of the air inlet pipe, a fixing ring is fixed at the side end of the base plate, the connecting pipe is fixed in the fixing ring, an exhaust fan is fixed at the side end of the base plate, and the air inlet of the exhaust fan is fixedly connected to the connecting pipe.

[0017] Optionally, the air inlet pipe is rotated to connect to the side end of the connecting pipe.

[0018] In the present application, according to the length of the fabric, the twisting ring is twisted to drive the second bidirectional screw to rotate, and the rotation of the second bidirectional screw drives the two threaded rings to move in a direction close to or away from each other to adjust the distance between the two threaded rings and the two limiting rings. The two limiting rings will limit the fabric so that it will not deviate;

[0019] The cloth is moved by rotating the winding roller. When the cloth passes through the tension sensor, the tension sensor detects the cloth tension. The tension sensor drives the first bidirectional lead screw to rotate by starting the drive motor. The rotation of the first bidirectional lead screw drives the two threaded blocks to move in directions away from each other. The movement of the threaded blocks in directions away from each other drives one end of the two support rods. The two support rods drive the limiting slide plate and the U-shaped frame to move upward. The U-shaped frame drives the adjusting roller to move upward. The adjusting roller moves to tighten the cloth, so that the tension of the cloth increases, and vice versa. The tension of the cloth decreases.

[0020] In the utility model, the tension control and adjustment device of the roll forming machine can achieve the effect of quickly and effectively adjusting the tension of the cloth by adjusting the components;

[0021] In the utility model, the tension control and adjustment device of the rolling machine can achieve effective effects through the laminating component and the limiting component;

[0022] In this technical solution, combined with the real-time detection and feedback control of the tension sensor, the tension of the cloth can be accurately controlled to avoid loosening or tightening of the cloth during the transmission and winding process. The negative pressure generated by the exhaust fan in the bonding component tightly adsorbs the cloth to the surface of the adjusting roller, effectively preventing the cloth from slipping during the transmission process and improving the stability and reliability of the device.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is the first main stereoscopic view in the utility model;

[0026] Figure 2 It is the second main perspective view in the utility model;

[0027] Figure 3 It is the first partial cross-sectional view in the utility model;

[0028] Figure 4 It is a second partial cross-sectional view in the utility model;

[0029] Figure 5 This is the third partial cross-sectional view of the present invention.

[0030] In the figure: 1. bottom plate; 2. U-shaped frame; 3. adjusting roller; 4. first fixed frame; 5. positioning roller; 6. limiting ring; 7. exhaust fan; 8. driving motor; 9. connecting pipe; 10. fixing ring; 11. second fixed frame; 12. tension sensor; 13. first groove; 14. limiting slide plate; 15. first bidirectional screw rod; 16. threaded block; 17. supporting rod; 18. connecting groove; 19. second groove; 20. threaded ring; 21. second bidirectional screw rod; 22. twisting ring; 23. air intake pipe. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0034] Embodiment 1

[0035] See also Figure 1-Figure 5 As shown, in this embodiment, a tension control and adjustment device for a roll forming machine is provided. A solid bottom plate 1 is prepared, and four first fixing frames 4 are fixedly installed on the top of the bottom plate. The four fixing frames are evenly distributed and used to support and position subsequent components. Two positioning rollers 5 are installed between two first fixing frames 4 through bearings. These positioning rollers 5 are used to guide the cloth to pass through.

[0036] A U-shaped frame 2 is arranged above the bottom plate 1, and an adjusting roller 3 is rotatably mounted on the U-shaped frame 2 through a bearing. After the cloth passes through the positioning roller 5, an adjusting roller 3 is arranged below. The tension of the cloth is controlled by changing the position of the adjusting roller 3.

[0037] Adjustment component, in order to realize rapid adjustment of fabric tension, a first groove 13 is opened in the bottom plate 1, and a limiting slide plate 14 is slidably installed, the U-shaped frame 2 is fixed to the top of the limiting slide plate 14, and a first bidirectional screw rod 15 is also installed in the first groove 13 and is rotated, and two threaded blocks 16 are respectively threadedly connected to the positive and negative thread segments of the first bidirectional screw rod 15, and the top of each threaded block 16 is connected to the support rod 17 through a hinge shaft, and the other end of the support rod 17 is also connected to the bottom end of the limiting slide plate 14 through a hinge shaft, and a driving motor 8 is installed at the side end of the bottom plate 1, and the first bidirectional screw rod 15 is driven to rotate through a coupling, so as to realize the up and down movement of the U-shaped frame 2 and the adjusting roller 3, and then adjust the fabric tension;

[0038] Two second fixing frames 11 are fixed on the bottom plate 1, and a tension sensor 12 is installed in the second fixing frames 11 to detect the tension of the cloth in real time and transmit the signal to the driving motor 8 for feedback control;

[0039] A limiting assembly is provided with a second groove 19 in each positioning roller 5, and a second bidirectional screw rod 21 is installed. Two threaded rings 20 are respectively threadedly connected to the positive and negative thread segments of the second bidirectional screw rod 21. The outer surface of the threaded ring 20 fixes the limiting ring 6. The distance between the two limiting rings 6 is adjusted by rotating the second bidirectional screw rod 21 to adapt to fabrics of different widths.

[0040] Embodiment 2

[0041] Improved on the basis of embodiment 1: Refer to attached Figure 1 A tension control and adjustment device for a roll forming machine also includes a laminating component, a connecting groove 18 is opened in the adjusting roller 3, and an air inlet pipe 23 is fixed, the air inlet pipe 23 is connected with the connecting groove 18, and the side end of the air inlet pipe 23 is connected with a fixing ring 10 fixed on the side end of the bottom plate 1 through a connecting pipe 9. An exhaust fan 7 is installed on the other side of the bottom plate 1, and its exhaust port is connected with the connecting pipe 9. Negative pressure is generated by the exhaust fan 7 to adsorb the cloth on the surface of the adjusting roller 3 to prevent slipping.

[0042] However, as is well known to those skilled in the art, the working principles and wiring methods of the exhaust fan 7 and the drive motor 8 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.

[0043] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are merely used to distinguish between various features and have no actual order or directional meaning, and this application is not limited to this.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tension control and adjustment device for a roll forming machine, characterized in that: include: A bottom plate (1), wherein four first fixing frames (4) are fixed on the top of the bottom plate (1), and two positioning rollers (5) are rotated between the four first fixing frames (4); A U-shaped frame (2) is provided on the upper side of the bottom plate (1), an adjusting roller (3) is rotated inside the U-shaped frame (2), the cloth is arranged on the lower side of two positioning rollers (5), the adjusting roller (3) is arranged on the lower side of the cloth, and a group of adjusting components is provided between the bottom plate (1) and the U-shaped frame (2), and the adjusting components are used to quickly adjust the tension of the cloth; A tension sensor (12), wherein two second fixing frames (11) are fixed to the top of the bottom plate (1), and the tension sensor (12) is arranged in the two second fixing frames (11) and is used to detect the tension of the cloth; Two groups of limiting components, the two groups of limiting components are respectively arranged in two positioning rollers (5) for limiting the movement of the cloth; A laminating component is arranged in the adjusting roller (3) and is used for adsorbing the cloth onto the surface of the adjusting roller (3).

2. A tension control and adjustment device for a roll forming machine as claimed in claim 1, characterized in that: The adjustment component comprises a first groove (13) opened in the base plate (1), a limiting slide plate (14) sliding in the first groove (13), the U-shaped frame (2) being fixed to the top end of the limiting slide plate (14), two threaded blocks (16) sliding in the first groove (13), a first bidirectional screw rod (15) rotating in the first groove (13), the two threaded blocks (16) being respectively threadedly connected to the positive and negative thread segments on the circumferential surface of the first bidirectional screw rod (15), the top ends of the two threaded blocks (16) being rotated with support rods (17) through hinge shafts, the side ends of the two support rods (17) being rotated on the bottom end of the limiting slide plate (14) through hinge shafts, a driving motor (8) being fixed to the side end of the base plate (1), the driving motor (8) being fixedly connected to the first bidirectional screw rod (15) through a coupling, and the driving motor (8) being electrically connected to the tension sensor (12).

3. A tension control and adjustment device for a roll forming machine as claimed in claim 2, characterized in that: Each group of the limiting components comprises a second groove (19) provided in the positioning roller (5), two threaded rings (20) sliding in the second groove (19), a second bidirectional screw rod (21) rotating in the second groove (19), the two threaded rings (20) respectively being threadedly connected to the positive and negative thread segments on the circumferential surface of the second bidirectional screw rod (21), the surfaces of the two threaded rings (20) being fixed with limiting rings (6), and the two limiting rings (6) sliding on the surface of the positioning roller (5).

4. A tension control and adjustment device for a roll forming machine as claimed in claim 3, characterized in that: The surfaces of the two positioning rollers (5) are both provided with scales for observing the distance between the two limiting rings (6).

5. A tension control and adjustment device for a roll forming machine as claimed in any one of claims 1 to 3, characterized in that: The laminating component comprises a connecting groove (18) provided in the adjusting roller (3); an air inlet pipe (23) is fixed in the adjusting roller (3); the air inlet pipe (23) and the connecting groove (18) are connected; a connecting pipe (9) is provided at the side end of the air inlet pipe (23); a fixing ring (10) is fixed at the side end of the bottom plate (1); the connecting pipe (9) is fixed in the fixing ring (10); an exhaust fan (7) is fixed at the side end of the bottom plate (1); and an air inlet of the exhaust fan (7) and the connecting pipe (9) are fixedly connected.

6. A tension control and adjustment device for a roll forming machine as claimed in claim 5, characterized in that: The air inlet pipe (23) is rotated to be connected to the side end of the connecting pipe (9).