Traceless deviation rectifying equipment for flexible materials

By designing a trace-free correction device including a frame, a gripping fixture and a driving mechanism, the problems of complex structure and high cost of existing equipment are solved, and the correction effect of simple structure, low cost and stable work is achieved.

CN222808981UActive Publication Date: 2025-04-29ZHEJIANG ANMAX INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420844751.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-04-29
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing flexible material trace-free correction equipment has complex structure and high cost.

Method used

A trace-free correction device including a frame, a gripping fixture and a driving mechanism is designed to realize the overall approach or distance of the gripping fixture through the beam and the driving mechanism, thereby reducing the use of the power source.

Benefits of technology

The equipment structure is simplified, costs are reduced, work stability is improved, and better traceless correction effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides traceless deviation rectifying equipment for flexible materials, and belongs to the technical field of machinery. The problem that an existing device is complex in structure is solved. The traceless deviation rectifying equipment for the flexible material comprises a rack and grabbing clamps, at least three cross beams are horizontally arranged on the rack and are arranged side by side in the width direction of the cross beams, a row of grabbing clamps are arranged below each cross beam, and the two cross beams located at the head and the tail are arranged on the rack in the width direction of the cross beams in a sliding mode. The rack is provided with a driving mechanism used for driving the two cross beams located at the head and the tail to be close to each other or away from each other. And the rest cross beams are fixedly connected with the rack. The traceless deviation rectifying equipment for the flexible material is simple in structure.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machinery and relates to a traceless deviation correction device, in particular to a traceless deviation correction device made of flexible materials. Background Art

[0002] Flexible materials such as sponge, latex cotton, woven fabrics, rubber, etc., in actual production projects, usually have irregular deformations of several millimeters to tens of millimeters due to their own manufacturing process, their own physical and chemical properties, the influence of environmental temperature and humidity, the length of time for releasing internal stress during foaming, the influence of external forces and other factors. Therefore, correction is required during the stacking operation.

[0003] For the correction process, people have developed corresponding automated equipment, such as a traceless correction and lamination method, device and system for flexible materials disclosed in the Chinese Patent Library (application number: 202310365083.3), wherein the traceless correction and lamination device includes: a bearing part, which is used to provide a basis for bearing various components; an extraction part, which is directly or indirectly arranged on the bearing part, and the extraction part is used to extract the flexible material; a correction part, which is arranged on the bearing part and is used to drive and control the correction action, and the correction part includes a correction power source for driving the correction action, a correction track for regulating the trajectory of the correction action, a correction control unit for controlling the direction and amplitude of the correction action, and a correction execution end for executing the correction action; a fastening part, which is arranged on the correction execution end and is used to fasten with at least part of the flexible material to cooperate with the correction action of the correction part.

[0004] In the above patent, each deviation correction part includes a deviation correction power source, and the overall structure is not only complex but also costly. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems in the prior art and to propose a traceless deviation correction device made of flexible materials, the technical problem to be solved is how to simplify the structure.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a traceless correction device for flexible materials, including a frame and a grabbing clamp, a horizontal beam is arranged on the frame, there are at least three beams and they are arranged in parallel along the width direction of the beam, and a row of the above-mentioned grabbing clamps is arranged under each beam, characterized in that the two beams at the head and tail are both slidably arranged on the frame along the width direction of the beam, and the frame is provided with a driving mechanism for driving the two beams at the head and tail to approach or move away from each other; the remaining beams are fixedly connected to the frame.

[0007] The two beams at the head and tail are driven by a driving mechanism to make the corresponding two rows of grabbing clamps move closer to or away from each other as a whole to perform a correction action. In this way, the power source for driving the grabbing clamps can be effectively reduced in actual design, making the structure of the entire correction equipment simpler, with the advantages of simple structure, stable operation and low cost.

[0008] In the above-mentioned seamless deviation correction device for flexible materials, power components are provided at both ends of each beam; on the same beam, the two power components are respectively used to drive the two grabbing clamps at the head and tail to translate along the length direction of the beam, so that the deviation correction device can exert a strong pull on the flexible material all around, thereby achieving a better seamless deviation correction effect.

[0009] In the above-mentioned non-marking correction device for flexible materials, the driving mechanism includes a horizontally arranged long lead screw and a driving motor for driving the long lead screw to rotate. The length of the long lead screw extends along the width direction of the beam, and both ends of the long lead screw are rotatably arranged on the frame. The threads at both ends of the long lead screw are opposite, and nuts are installed at both ends of the long lead screw. The two nuts are respectively fixed to the two beams at the head and tail. Only one driving motor and one long lead screw are used to achieve the head and tail beams to approach or move away from each other, which not only has stable operation, but also can further simplify the structure.

[0010] In the above-mentioned traceless correction device for flexible materials, the drive motor is arranged on one side of the long lead screw, and the drive motor is connected to the middle part of the long lead screw through the transmission structure, so that the drive motor drives the long lead screw to rotate smoothly.

[0011] In the above-mentioned non-marking correction device for flexible materials, the long lead screw is composed of a coupling and two short lead screws arranged side by side, and the threads on the two short lead screws are opposite; the ends of the two short lead screws that are far away from each other are rotatably arranged on the frame through a bearing, the adjacent ends of the two short lead screws are connected through a coupling, and the above-mentioned transmission structure is connected to one of the short lead screws. The long lead screw adopts a split structure, which is easy to design and process.

[0012] In the above-mentioned markless correction device for flexible materials, the end of one short lead screw close to the other short lead screw is rotatably arranged on the frame through bearing 2, and bearing 2 is located between the transmission structure and the coupling, so that the long lead screw as a whole runs more smoothly and the working stability of the equipment is improved.

[0013] In the above-mentioned seamless deviation correction device for flexible materials, the transmission structure is a belt transmission structure or a gear transmission structure, which has the advantages of simple structure and stable operation.

[0014] In the above-mentioned traceless deviation correction device for flexible materials, the two beams at the head and tail are slidably connected to the frame through the guide rail slider group, so that the above-mentioned two beams can slide more smoothly.

[0015] In the above-mentioned non-marking correction device for flexible materials, the power component includes a screw motor and a base slidably arranged on the beam along the length direction of the beam, and a nut 2 cooperating with the screw motor is fixed on the base; the two grabbing clamps at the head and tail of the same beam are both installed on the corresponding base. The above-mentioned design has the advantages of simple structure and stable operation.

[0016] As another solution, in the above-mentioned seamless correction device for flexible materials, the power component includes a cylinder installed on the beam and a connecting seat connected to the cylinder piston rod, and the two grabbing clamps at the head and tail of the same beam are installed on the corresponding connecting seats.

[0017] Compared with the existing technology, the non-marking correction device for flexible materials has the following advantages:

[0018] 1. The two beams at the head and tail are driven by the driving mechanism to make the corresponding two rows of grabbing fixtures move closer to or away from each other as a whole to perform the correction action. In this way, the power source for driving the grabbing fixture action can be effectively reduced in the actual design, making the structure of the entire correction equipment simpler, with the advantages of simple structure, stable operation and low cost.

[0019] 2. Only one motor and one long lead screw are used to achieve the movement of the head and tail beams toward or away from each other, which not only ensures stable operation but also further simplifies the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of a traceless correction device for flexible materials.

[0021] Figure 2 This is a connection diagram of the motor, beam and long lead screw.

[0022] Figure 3 yes Figure 2 A magnified schematic diagram of center A.

[0023] Figure 4 yes Figure 2 A magnified schematic diagram of point B in the middle.

[0024] In the figure, 1, frame; 2, grabbing fixture; 3, crossbeam; 4, long screw; 4a, coupling; 4b, short screw; 5, driving motor; 6, nut one; 7, bearing two; 8, screw motor; 9, base. DETAILED DESCRIPTION

[0025] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments. Embodiment 1

[0026] like Figure 1 and Figure 2 As shown, the traceless correction device for flexible materials includes a frame 1 and a grabbing clamp 2, wherein the grabbing clamp 2 is a prior art, and specific reference may be made to a staggered puncture grabbing device disclosed in the Chinese Patent Library (application number: 202320770687.1), and in actual use, the grabbing clamp 2 is adaptively adjusted according to different setting positions.

[0027] Specifically,

[0028] The frame 1 is provided with horizontal beams 3, and there are at least three beams 3 arranged in parallel along the width direction of the beams 3, and a row of grabbing fixtures 2 arranged at intervals along the length direction of the beams 3 is provided under each beam 3. In the actual product, the number of beams 3 is 4, and naturally the number of beams 3 can also be set to 3, 5, etc. according to different sizes of workpieces.

[0029] Among them, the two beams 3 at the head and tail are both slidably arranged on the frame 1 along the width direction of the beam 3, and the frame 1 is provided with a driving mechanism for driving the two beams 3 at the head and tail to move closer to or away from each other; both ends of the remaining beams 3 are fixedly connected to the frame 1. Further explanation, power components are arranged at both ends of each beam 3; on the same beam 3, the two power components are respectively used to drive the two grasping clamps 2 at the head and tail to translate along the length direction of the beam 3, so that the correction device can pull the flexible material strongly all around, and obtain a better traceless correction effect, and at this time, the remaining grasping clamps 2 are directly arranged on the corresponding beam 3.

[0030] The two cross beams 3 at the head and tail are driven by a driving mechanism to make the corresponding two rows of grabbing clamps 2 move closer to or away from each other as a whole to perform a correction action. In this way, the power source for driving the grabbing clamps 2 can be effectively reduced in actual design, making the structure of the entire correction equipment simpler, with the advantages of simple structure, stable operation and low cost.

[0031] In this embodiment,

[0032] like Figure 2 and Figure 3 As shown, the driving mechanism includes a horizontally arranged long lead screw 4 and a driving motor 5 for driving the long lead screw 4 to rotate. The length of the long lead screw 4 extends along the width direction of the cross beam 3, and both ends of the long lead screw 4 are rotatably arranged on the frame 1. The threads at both ends of the long lead screw 4 are opposite, and nuts 6 are installed at both ends of the long lead screw 4, and the two nuts 6 are respectively fixed to the two cross beams 3 at the head and tail. In this way, only one driving motor 5 and one long lead screw 4 are used to achieve the head and tail cross beams 3 to approach or move away from each other, which not only has stable operation, but also can further simplify the structure.

[0033] To further explain, the drive motor 5 is arranged on one side of the long lead screw 4, and the drive motor 5 is connected to the middle part of the long lead screw 4 through a transmission structure, so that the drive motor 5 drives the long lead screw 4 to rotate smoothly.

[0034] The transmission structure is a belt transmission structure or a gear transmission structure, which has the advantages of simple structure, stable operation, etc. The preferred transmission structure is a belt transmission structure to achieve flexible transmission.

[0035] The specific structure of the long lead screw 4 is as follows: the long lead screw 4 is composed of a coupling 4a and two short lead screws 4b arranged side by side, and the threads on the two short lead screws 4b are opposite. The ends of the two short lead screws 4b that are far away from each other are rotatably arranged on the frame 1 through a bearing 1, and the adjacent ends of the two short lead screws 4b are connected through a coupling 4a, and the above-mentioned transmission structure connects one of the short lead screws 4b. The long lead screw 4 adopts a split structure, which is convenient for design and processing. Further explanation, the end of one of the short lead screws 4b close to the other short lead screw 4b is rotatably arranged on the frame 1 through a bearing 2 7, and the bearing 2 7 is between the transmission structure and the coupling 4a, so that the long lead screw 4 as a whole can run more smoothly and improve the working stability of the equipment.

[0036] like Figure 2 As shown, the two beams 3 at the head and tail are slidably connected to the frame 1 through the guide rail slider group, so that the two beams 3 slide more smoothly. Among them, the guide rail slider group is an existing product and will not be introduced in detail here. Naturally, the two beams 3 at the head and tail are slidably connected to the frame 1 through the slide groove guide block group.

[0037] like Figure 2 and Figure 4 As shown, the power component includes a screw motor 8 and a base 9 slidably arranged on the beam 3 along the length direction of the beam 3, a nut 2 matched with the screw motor 8 is fixed on the base 9, and the two grabbing fixtures 2 at the head and tail of the same beam 3 are both installed on the corresponding base 9. Among them, the screw motor 8 is an existing product and can be directly purchased on the market. Embodiment 2

[0038] The structure and principle of the second embodiment are basically the same as those of the first embodiment, except that the power component includes a cylinder installed on the beam 3 and a connecting seat connected to the cylinder piston rod, and the two grabbing clamps 2 at the head and tail of the same beam 3 are installed on corresponding connecting seats.

[0039] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A non-marking correction device for flexible materials, comprising a frame (1) and a grabbing fixture (2), wherein a crossbeam (3) is horizontally arranged on the frame (1), the crossbeam (3) is at least three and arranged in parallel along the width direction of the crossbeam (3), and a row of the grabbing fixtures (2) is arranged under each crossbeam (3), characterized in that: The two cross beams (3) at the head and tail are both slidably arranged on the frame (1) along the width direction of the cross beam (3), and the frame (1) is provided with a driving mechanism for driving the two cross beams (3) at the head and tail to move toward or away from each other; the remaining cross beams (3) are fixedly connected to the frame (1).

2. The traceless correction device for flexible materials according to claim 1, characterized in that: Each crossbeam (3) is provided with power components at both ends; on the same crossbeam (3), the two power components are used to drive the two grabbing clamps (2) at the head and tail to move in a translational manner along the length direction of the crossbeam (3).

3. The traceless correction device for flexible materials according to claim 1 or 2, characterized in that: The driving mechanism comprises a horizontally arranged long lead screw (4) and a driving motor (5) for driving the long lead screw (4) to rotate. The length of the long lead screw (4) extends along the width direction of the cross beam (3), and both ends of the long lead screw (4) are rotatably arranged on the frame (1). The threads at both ends of the long lead screw (4) are opposite to each other. Nuts (6) are installed at both ends of the long lead screw (4), and the two nuts (6) are respectively fixedly connected to the two cross beams (3) at the head and the tail.

4. The traceless correction device for flexible materials according to claim 3, characterized in that: The drive motor (5) is arranged on one side of the long lead screw (4), and the drive motor (5) is connected to the middle part of the long lead screw (4) via a transmission structure.

5. The traceless correction device for flexible materials according to claim 4, characterized in that: The long lead screw (4) is composed of a coupling (4a) and two short lead screws (4b) arranged side by side, and the threads on the two short lead screws (4b) are opposite to each other; the ends of the two short lead screws (4b) that are separated from each other are rotatably arranged on the frame (1) through a bearing, the adjacent ends of the two short lead screws (4b) are connected through the coupling (4a), and the transmission structure is connected to one of the short lead screws (4b).

6. The traceless correction device for flexible materials according to claim 5, characterized in that: The end of one of the short lead screws (4b) close to the other short lead screw (4b) is rotatably arranged on the frame (1) via a second bearing (7), and the second bearing (7) is located between the transmission structure and the coupling (4a).

7. The non-marking correction device for flexible materials according to claim 4, 5 or 6, characterized in that: The transmission structure is a belt transmission structure or a gear transmission structure.

8. The traceless correction device for flexible materials according to claim 1, characterized in that: The two cross beams (3) at the head and tail are both slidably connected to the frame (1) via a guide rail slider group.

9. The traceless correction device for flexible materials according to claim 2, characterized in that: The power component comprises a screw motor (8) and a base (9) slidably arranged on the cross beam (3) along the length direction of the cross beam (3), and two nuts matched with the screw motor (8) are fixed on the base (9); the two grabbing clamps (2) at the head and tail of the same cross beam (3) are both installed on the corresponding base (9).

10. The traceless deviation correction device for flexible materials according to claim 2, characterized in that: The power component comprises a cylinder mounted on the crossbeam (3) and a connecting seat connected to the piston rod of the cylinder, and the two grabbing clamps (2) at the head and tail of the same crossbeam (3) are both mounted on corresponding connecting seats.

Citation Information

Patent Citations

  • Traceless deviation-rectifying and laminating method, device and system for flexible material

    CN116395474A

  • Staggered puncture grabbing device and system

    CN220129735U