Book tying opening forming device
By designing a booklet tilting forming device combining auxiliary bending mechanism and folding mechanism, the problem that the prior art is difficult to form effective tilting when dealing with soft or tough paper and long books is solved, and efficient tilting of different papers and book lengths is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421378547.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When existing booklet lever machines deal with soft or tough paper and long books, it is difficult to form effective leverage, resulting in reduced production efficiency.
A booklet tilting forming device is designed, using a combination of auxiliary bending mechanism and folding mechanism. Through the set fixing groove, separation groove, folding groove, long groove, circular groove, electric push rod and motor, effective tilting for different paper and book lengths are achieved.
The device can adapt to papers of different softness and toughness, as well as books of different lengths, directly tie pages with longer lengths, significantly improving production efficiency, forming a perfect tie, improving product appearance quality, and preventing uneven or tilting of the tie.
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Figure CN222809014U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of booklet flap machines, and in particular to a booklet flap forming device. Background Art
[0002] When making the cover of a book, a book flap device is usually used. It is mainly used in printing plants, publishing houses and binding plants. In these places, the book flap forming device can greatly improve the efficiency of flap production while ensuring the quality of the flap, which can meet the needs of publishing houses for flap production and improve the overall quality and aesthetics of the book.
[0003] For example, the cover front folding device for the binding machine of patent No. 201820885876.2 includes a frame and a book delivery assembly arranged on the frame, a cover limiter arranged along the length direction of the frame and used to limit the position of the cover, a pushing assembly located on both sides of the book delivery assembly and pushing the cover to tilt toward the book delivery assembly, and a folding assembly arranged above the frame and used to fold the cover. However, there are still the following deficiencies in actual use:
[0004] The above patent is used for the front cover folding device of the flap machine. When it is actually used, when the paper is soft or tough to a certain extent, the flap cannot be formed only by the cylinder providing the driving force to the folding plate for folding. At the same time, when the length of the book is longer than the length of the folding plate, the flap cannot be formed on both sides of the book during folding. At this time, the pages can only be folded by replacing the folding plate, which indirectly leads to a decrease in production efficiency. Utility Model Content
[0005] In order to improve the folding problem of a booklet binding machine, the present application provides a booklet binding forming device.
[0006] The booklet flap forming device provided in the present application adopts the following technical solution:
[0007] A booklet flap forming device comprises a machine table, a fixed groove is provided on the middle surface of the machine table, partition frames are fixedly connected to the two sides of the machine table, separation grooves are provided on the inner side of the machine table and the inner side of the partition frame, a folding groove is provided on one side of the partition frame, an auxiliary bending mechanism comprises long strip grooves symmetrically fixedly provided on both sides of the machine table surface, a circular groove is provided in the lower end path array of the long strip grooves, and a folding mechanism comprises a fixed frame fixedly connected to both sides of the upper surface of the machine table, an electric push rod is fixedly installed on the top of the fixed frame, and a fixed block is fixedly connected to the bottom of the output end of the electric push rod.
[0008] By adopting the above technical solution, the pages that need to be bound can be preliminarily separated by cooperating with the set fixing groove and the separation groove.
[0009] Preferably, a long strip block is slidably connected inside the long slot, a spring is fixedly connected to the bottom of the long strip block, a limiting column is fixedly connected to the bottom of the long strip block, and the limiting column is slidably connected inside the circular slot.
[0010] By adopting the above technical solution and setting the limiting column, the long strip block can be prevented from tipping over when it slides downward under pressure.
[0011] Preferably, an inclined surface is provided on one side of the long strip, and an arc-shaped surface is provided on the side of the long strip close to the inclined surface.
[0012] By adopting the above technical solution, the pages that need to be cuffed can be moved closer to the folding groove through the provided inclined surface, and the pages that need to be cuffed can be assisted in bending through the provided arc surface.
[0013] Preferably, a motor is fixedly mounted on one side of the fixed block, the output end of the motor is fixedly connected to a bevel gear, an inclined surface is provided on one side inside the machine, and the output end of the motor movably passes through the interior of the machine and the fixed cavity.
[0014] By adopting the above technical solution, power can be transmitted to the driven member through the provided bevel gear 1.
[0015] Preferably, a follower is meshed on one side of the bevel gear 1, and fixed cavities 2 are provided on both sides of the fixed cavity 1 formed in the fixed block, and the follower is rotatably connected inside the fixed cavity 1 and the fixed cavity 2.
[0016] By adopting the above technical solution and providing the second fixed cavity, the required rotation space can be given to the driven member.
[0017] Preferably, the side of the follower away from bevel gear one is meshed with bevel gear two, and movable cavities are symmetrically opened on both sides of the fixed block. A bidirectional screw is rotatably connected inside the movable cavity, and one side of the bidirectional screw is fixedly connected to one side of bevel gear two.
[0018] By adopting the above technical solution, the bevel gear 2 is provided to receive the power of the driven member and give it to the bidirectional screw rod.
[0019] Preferably, the outer wall of the bidirectional screw is rollingly connected with a ball, one side of the movable cavity is slidably connected with a slider 1, and the other side of the movable cavity is slidably connected with a slider 2, and the ball is respectively clamped inside the slider 1 and the slider 2.
[0020] By adopting the above technical solution, the slide block 1 and the slide block 2 are provided to compact the paper, thereby preventing the edge from being uneven when folding.
[0021] Preferably, one side of the slider 1 and the slider 2 are both fixedly connected with an extension block 1, a square hole is provided on the side of the slider 1 close to the slider 2, and an extension block 2 is fixedly connected to the side of the slider 2 close to the slider 1, and the extension block 2 is slidably connected inside the square hole, and a plug-in block is fixedly connected to the bottom of the slider 1 and the slider 2.
[0022] By adopting the above technical solution, the extending block 1 is provided to assist the slider 1 and the slider 2 to reduce the bending degree of the page through the long strip before compaction, so as to make the page as flat as possible.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By using the cooperation of the auxiliary bending mechanism and the folding mechanism, it can adapt to papers of different softness and toughness, as well as books of different lengths, and can directly edge-cut the pages with longer lengths, thereby significantly improving production efficiency, forming a perfect edge-cut, improving the appearance quality of the product, preventing the occurrence of uneven or tilted edge-cuts, and indirectly improving the flexibility and versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of a booklet edge forming device of the present application;
[0026] Figure 2 This is a top view of the three-dimensional structure of a booklet edge forming device of the present application;
[0027] Figure 3 This is a partial three-dimensional structure diagram of a booklet edge forming device of the present application;
[0028] Figure 4 This is a schematic diagram of an auxiliary bending mechanism of a booklet flap forming device of the present application;
[0029] Figure 5 This is a partial schematic diagram of a folding mechanism of a booklet flap forming device of the present application;
[0030] Figure 6 This is a cross-sectional schematic diagram of a folding mechanism of a booklet flap forming device of the present application;
[0031] Figure 7 A booklet edge forming device is provided for this application Figure 6 A magnified view of location A;
[0032] Figure 8 This is a partial disassembly diagram of the folding mechanism of a booklet flap forming device of the present application.
[0033] Reference numerals: 1, machine table; 101, fixing slot; 102, partition frame; 103, separation slot; 104, folding slot;
[0034] 2. Auxiliary bending mechanism; 201. Long strip groove; 202. Circular groove; 203. Long strip block; 204. Spring; 205. Limiting column; 206. Inclined surface; 207. Arc surface;
[0035] 3. Folding mechanism; 301. Fixed frame; 302. Electric push rod; 303. Fixed block; 304. Motor; 305. Bevel gear 1; 306. Fixed chamber 1; 307. Follower; 308. Fixed chamber 2; 309. Bevel gear 2; 310. Movable chamber; 311. Bidirectional screw; 312. Ball bearing; 313. Slider 1; 314. Slider 2; 315. Extension block 1; 316. Square hole; 317. Extension block 2; 318. Plug-in block. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1 —8 further describes this application in detail.
[0037] The embodiment of the present application discloses a booklet flap forming device.
[0038] The observation view of this device (front, back, left, right) is as follows Figure 1 For reference benchmark.
[0039] Example 1
[0040] Reference Figure 1 A booklet flap forming device includes a machine table 1, a fixing groove 101 is opened on the middle surface of the machine table 1, one side of the bottom of a partition frame 102 is symmetrically fixedly connected to both sides of the machine table 1, a separation groove 103 is arranged between the inner side of the machine table 1 and the inner side of the partition frame 102, and a folding groove 104 is opened inside one side of the partition frame 102.
[0041] By setting, the operator sets the booklet card that needs to be bound in the fixed slot 101, and then puts the pages that need to be bound into the separation slot 103, and the preparation work is completed.
[0042] Reference Figure 1-4 The auxiliary bending mechanism 2 includes a long groove 201 symmetrically opened on both sides of the machine 1, and the circular grooves 202 are opened at the lower end of the inner surface of the long groove 201. The outer wall of the long block 203 is slidably connected to the inside of the long groove 201. The two ends of the spring 204 are respectively fixedly connected to the bottom of the long block 203 and the surface of the long groove 201. The upper end of the limit column 205 is fixedly connected to the lower end of the long block 203. At the same time, the outer wall of the limit column 205 is slidably connected to the inside of the circular groove 202. The inclined surface 206 is arranged on the side of the long block 203 close to the partition frame 102, and the arc surface 207 is arranged at the lower end of the long block 203 close to the inclined surface 206.
[0043] By setting, the operator manually pushes the book inside the fixed groove 101 to move the page inside the separation groove 103 toward the long strip 203. When the page moves toward the long strip 203, the page will first contact the inclined surface 206, and the inclined surface 206 makes the page approach the folding groove 104. When the page continues to slide forward through the inclined surface 206, the page will slowly enter the curved surface 207 (the curved surface 207 needs to be higher than the planes on both sides of the folding groove 104 to prevent creases on the surface of the page). The curved surface 207 will slowly bend the entering page. When the page completely enters the curved surface 207, the auxiliary work is completed.
[0044] Reference Figure 1 , 2 , 5, 6, 7, 8, the folding mechanism 3 includes a fixing frame 301 fixedly connected to both sides of the machine platform 1, a housing of an electric push rod 302 is fixedly mounted on the surface of the fixing frame 301, an upper surface of a fixing block 303 is fixedly connected to the bottom of the output end of the electric push rod 302, a housing of a motor 304 is fixedly mounted on a side surface of the fixing block 303, one side of a bevel gear 305 is fixedly connected to one side of the output end of the motor 304, the bevel gear 305 rotates inside a fixing cavity 306, and the fixing cavity 306 rotates inside a fixing cavity 306. 06 is opened inside one side of the fixed block 303, the driven member 307 is composed of two driven wheels and a connecting column, the driven wheel on one side of the driven member 307 is meshed in the tooth groove of the bevel gear 1 305, the driven member 307 is simultaneously rotated and connected inside the fixed cavity 1 306 and the fixed cavity 2 308, the fixed cavity 2 308 is symmetrically opened inside the two sides of the fixed block 303, the tooth groove of the bevel gear 2 309 is meshed in the driven wheel teeth on the other side of the driven member 307, and the bevel gear 2 309 rotates in the fixed cavity 2 308 The movable cavity 310 is symmetrically opened inside the two sides of the fixed block 303, the outer wall of the bidirectional screw 311 is rotatably connected and penetrates the movable cavity 310, one side of the bidirectional screw 311 is fixedly connected with one side of the bevel gear 2 309 by welding, the outer wall of the ball 312 is rollingly connected inside the groove of the bidirectional screw 311 and rollingly connected inside the slider 1 313 and the slider 2 314, the upper end of the slider 1 313 is slidingly connected to the inside of the movable cavity 310 and the surface of the bidirectional screw 311 at the same time, the slider The upper ends of the second and third blocks 314 are slidably connected to the inside of the active cavity 310 and the surface of the bidirectional screw rod 311. One side of the extension block 1 315 is fixedly connected to one side of the slider 1 313 and one side of the slider 2 314. The square hole 316 is opened on the surface of one side of the slider 1 313. One side of the extension block 2 317 is fixedly connected to one side of the slider 2 314. The extension block 2 317 is slidably connected to the inside of the square hole 316. The upper ends of the plug-in blocks 318 are fixedly connected to the lower ends of the slider 1 313 and the slider 2 314.
[0045] Among them, the electric push rod 302 is an existing device, which is composed of components such as a screw, a nut, a housing, and a reduction gear. The housing of the electric push rod 302 is fixedly installed on the upper end of the fixed frame 301, and the output end of the electric push rod 302 runs through the interior of the fixed frame 301 and is fixedly connected to the upper surface of the fixed block 303. The input end of the electric push rod 302 is connected to the power socket through an electric wire. The motor 304 is an existing device, which is composed of a stator pole, a rotor (armature), a commutator (commonly known as a commutator), a brush, a casing, a bearing, etc. The housing of the motor 304 is fixedly installed on one side surface of the fixed block 303, the output end of the motor 304 runs through the interior of the fixed block 303 and is fixedly connected to one side of the bevel gear 305, and the input end of the motor 304 is connected to the power socket through an electric wire. Since the electric push rod 302 and the motor 304 are both existing equipment, they are not described in detail here. The follower 307 is composed of two driven wheels and a connecting column.
[0046] By setting, the operator turns on the power to start the electric push rod 302, and the output end of the electric push rod 302 begins to push the fixed block 303 downward. When the fixed block 303 begins to move downward through the output end of the electric push rod 302, the plug-in block 318 begins to contact the page first (the width of the plug-in block 318 is smaller than the width of the folding groove 104), and the page is inserted into the folding groove 104. When the fixed block 303 continues to slide downward, at this time, the bottom of the extension block 315 begins to contact and squeeze the long block 203. When the long block 203 is squeezed, the long block 203 slides downward inside the long groove 201, and the spring 204 is squeezed by the long block 203 and begins to shrink, and the limit column 20 The pages bent in the arc surface 207 slide downward in the circular groove 202 through the extrusion of the long strip block 203. At the same time, the arc surface 207 pushes the extra bent pages inside toward the folding groove 104 through the downward movement of the long strip block 203. The pages pushed out by the arc surface 207 are driven toward the inside of the folding groove 104 through the plug-in block 318, so that the pages on the upper surface of the partition frame 102 on both sides of the folding groove 104 are flat. At this time, the fixed block 303 continues to slide downward. When the bottom of the slider 2 314 and the slider 1 313 move to the surface of the partition frame 102, the output end of the electric push rod 302 no longer pushes downward. At this time, the short pages can be closed.
[0047] When it is necessary to close the edge of a page of longer length, the motor 304 is powered on to drive the motor 304, so that the output end of the motor 304 starts to rotate forward inside the fixed block 303. Through the forward rotation of the output end of the motor 304, the bevel gear 1 305 drives one side of the driven member 307 to rotate inside the fixed cavity 1 306. When the driven member 307 starts to rotate, the other side of the driven member 307 drives the bevel gear 2 309 to rotate inside the fixed cavity 2 308. Through the rotation of the bevel gear 2 309, the bidirectional screw rod 311 starts to rotate inside the movable cavity 310. Through the rotation of the bidirectional screw rod 311, the ball 312 starts to rotate inside the movable cavity 310. The bidirectional screw rod 311 rolls in the groove on the outer wall, and through the rolling of the ball 312, the slider 1 313 and the slider 2 314 begin to slide to both sides inside the active cavity 310. When the slider 1 313 and the slider 2 314 slide to both sides inside the active cavity 310, the extension block 2 317 slides outward inside the square hole 316. At the same time, the bottom of the slider 1 313 and the slider 2 314 form an angle with the top of the plug-in block 318, and begin to close the unclosed part of the page along the surface of the partition frame 102 on one side of the folding groove 104. After the closing is completed, the motor 304 can be powered off.
[0048] When the page opening is completed, the output end of the electric push rod 302 starts to move upward with the fixed block 303, and the motor 304 starts to reverse, so that the extension block 2 317 slides toward the inside of the square hole 316. When the extension block 2 317 completely slides inside the square hole 316, the output end of the electric push rod 302 no longer contracts and the fixed block 303 returns to its initial height, and the opening is completed.
[0049] The implementation principle of the booklet flap forming device of the embodiment of the present application is as follows: the operator places the book card to be flapped in the fixed slot 101, then puts the page to be flapped into the separation slot 103, and pushes the page in the separation slot 103 toward the direction of the long strip block 203, and bends and approaches the page toward the folding slot 104 through the inclined surface 206 and the arc surface 207, and starts the electric push rod 302 to slide the fixed block 303 downward, and the folding slot 104 is opened through the cooperation of the extension block 1 315 and the long strip block 203. The pages on the surface of the partition frame 102 on one side 104 are flat, and the pages are tightened by the cooperation of the slider 1 313, the slider 2 314 and the plug-in block 318. By starting the motor 304, the slider 1 313 and the slider 2 314 slide to both sides inside the active cavity 310. For the pages with longer lengths, after the tightening is completed, the fixed block 303 is restored to its original height through the contraction of the electric push rod 302 and the reversal of the motor 304, and the extension block 2 317 slides inside the square hole 316 to complete the tightening.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A booklet flap forming device, comprising a machine platform (1), a fixing groove (101) is provided on the middle surface of the machine platform (1), partition frames (102) are fixedly connected to both sides of the machine platform (1), a separation groove (103) is provided on the inner side of the machine platform (1) and the inner side of the partition frame (102), and a folding groove (104) is provided on one side of the partition frame (102), characterized in that: The auxiliary bending mechanism (2) comprises long grooves (201) symmetrically fixedly provided on both sides of the surface of the machine platform (1), wherein a circular groove (202) is provided in a path array at the lower end of the long groove (201); The folding mechanism (3) comprises a fixing frame (301) fixedly connected to both sides of the upper surface of the machine platform (1), an electric push rod (302) is fixedly installed on the top of the fixing frame (301), and a fixing block (303) is fixedly connected to the bottom of the output end of the electric push rod (302).
2. A booklet flap forming device according to claim 1, characterized in that: The interior of the long slot (201) is slidably connected to a long block (203), the bottom of the long block (203) is fixedly connected to a spring (204), the bottom of the long block (203) is fixedly connected to a limiting column (205), and the limiting column (205) is slidably connected to the interior of the circular slot (202).
3. A booklet flap forming device according to claim 2, characterized in that: An inclined surface (206) is provided on one side of the long strip (203), and an arcuate surface (207) is provided on one side of the long strip (203) close to the inclined surface (206).
4. The booklet flap forming device according to claim 1, characterized in that: A motor (304) is fixedly mounted on one side of the fixed block (303), and an output end of the motor (304) is fixedly connected to a bevel gear (305). An inclined surface (206) is provided on one side of the interior of the machine (1), and the output end of the motor (304) movably penetrates the interior of the machine (1) and the fixed cavity (306).
5. The booklet flap forming device according to claim 4, characterized in that: A follower (307) is meshed on one side of the bevel gear 1 (305), and a fixed cavity 2 (308) is provided on both sides of the fixed cavity 1 (306) provided on the fixed block (303), and the follower (307) is rotatably connected inside the fixed cavity 1 (306) and the fixed cavity 2 (308).
6. The booklet flap forming device according to claim 5, characterized in that: The side of the follower (307) away from the bevel gear one (305) is meshed with the bevel gear two (309), and the two sides of the fixed block (303) are symmetrically provided with movable cavities (310), and the interior of the movable cavity (310) is rotatably connected to a bidirectional screw rod (311), and one side of the bidirectional screw rod (311) is fixedly connected to one side of the bevel gear two (309).
7. The booklet flap forming device according to claim 6, characterized in that: The outer wall of the bidirectional screw rod (311) is rollingly connected with a ball bearing (312), one side of the movable cavity (310) is slidably connected with a slider block (313), and the other side of the movable cavity (310) is slidably connected with a slider block (314), and the ball bearings (312) are respectively clamped inside the slider block (313) and the slider block (314).
8. The booklet flap forming device according to claim 7, characterized in that: One side of the slider 1 (313) and the slider 2 (314) is fixedly connected with an extension block 1 (315); a side of the slider 1 (313) close to the slider 2 (314) is provided with a square hole (316); a side of the slider 2 (314) close to the slider 1 (313) is fixedly connected with an extension block 2 (317); the extension block 2 (317) is slidably connected inside the square hole (316); and a plug-in block (318) is fixedly connected at the bottom of the slider 1 (313) and the slider 2 (314).
Citation Information
Patent Citations
A front cover prosopyle folding device for flap machine
CN208684096U