Aluminum alloy welding wire convenient to wind
By designing an aluminum alloy welding wire including a winding table, a motor case, a winding mechanism and a cutting mechanism, the problems of easy deformation and low efficiency in the winding process of traditional welding wire are solved, and efficient, stable winding and automated operation of the welding wire is achieved, and welding quality and working efficiency are improved.
Patent Information
- Application Number
- CN202420615551.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Traditional aluminum alloy welding wires are prone to deform during winding, affecting the welding quality, and require manual operation, inefficient, and easy to cause distraction and damage during cutting.
An aluminum alloy welding wire including a winding table, a motor case, a winding mechanism and a cutting mechanism is designed. The surface of the welding wire body is equipped with a spiral anti-slip texture, and reinforcement components and connecting components are arranged inside the welding wire to automatically wind and cut through the motor drive the winding mechanism and the cutting mechanism.
Through the design of reinforced components and connecting components, the overall strength and stability of the welding wire are improved, ensuring that the welding wire is not easily deformed during the winding process, improving welding quality and working efficiency, and reducing the need for manual operation through automated operations.
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Figure CN222809061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum alloy winding, in particular to an aluminum alloy welding wire which is convenient to wind. Background Art
[0002] Aluminum alloy welding wire plays an important role in the field of welding. However, traditional aluminum alloy welding wire often faces the problem of inconvenient winding during use. The traditional winding method is usually due to the internal structure of some welding wires being not stable enough, which is easy to deform during the winding process, affecting the welding quality. In addition, manual operation is generally required during use, which is inefficient and easy to cause the welding wire to be scattered and damaged when cutting the welding wire.
[0003] Therefore, developing an aluminum alloy welding wire that is easy to wind is of great significance for improving welding efficiency, reducing welding wire loss, and ensuring welding quality. Utility Model Content
[0004] The utility model aims to provide an aluminum alloy welding wire which is convenient for winding, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A conveniently wound aluminum alloy welding wire comprises a winding table, wherein two motor boxes are arranged on the upper surface of the winding table, a winding mechanism for winding the welding wire is arranged between the two motor boxes, a welding wire body is wound on the surface of the winding mechanism, and a cutting mechanism for cutting the welding wire body is also arranged on the upper surface of the winding table.
[0007] Furthermore, the surface of the welding wire body is provided with a spiral anti-slip texture, one end of the welding wire body is provided with a connecting component for winding on a winding mechanism, a welding core is provided at the center of the welding wire body, an inner tube is provided at the center of the welding core, and a reinforcement component is provided inside the inner tube.
[0008] Furthermore, the reinforcement component includes: a plurality of inner supports, each of the inner supports is connected by a reinforcement core, four support legs are fixedly mounted on the side surface of each inner support, and each two groups of support legs of the inner supports are connected by connecting ribs.
[0009] Furthermore, the connecting assembly includes: a sleeve, a connecting sleeve is fixedly connected to one side of the sleeve, an opening is opened at the center of the connecting sleeve, a tying rope is fixedly connected to the side of the connecting sleeve away from the welding wire body, and a cone head matching the opening is fixedly connected to the side of the tying rope away from the connecting sleeve.
[0010] Furthermore, the winding mechanism includes: two rotatable turntables, the two turntables are arranged on one side of the motor box, a connecting column is fixedly connected at the center between the two turntables, and four supporting rods for fixing the auxiliary welding wire body are also fixedly installed between the two turntables.
[0011] Furthermore, the cutting mechanism comprises: a transmission belt, a surface of which is sleeved with a cutting strip for cutting the welding wire body, a storage groove is opened on one side opposite to the two motor boxes, and a rotatable protective cover is arranged inside the storage groove.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In this solution, by providing a reinforcement component, including multiple inner supports, reinforcement cores and connecting ribs, the overall strength and stability of the welding wire are effectively improved, making the welding wire less likely to deform during winding, transportation and use, ensuring the stability of welding quality. At the same time, through the connection component, when in use, by sleeves on one end of the welding wire, and by the cooperation of the cone head and the opening, the welding wire can be conveniently connected to the winding mechanism, and the firmness of the connection is ensured, further enhancing the stability of the welding wire during the winding process;
[0014] 2. In this solution, the anti-slip texture design set on the surface of the welding wire body effectively enhances the stability during the winding process and reduces the possibility of the welding wire slipping. The cutting mechanism can quickly cut off the welding wire when needed, making it convenient for the operator to perform the next round of operation or replace the welding wire after the winding is completed, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the connection assembly of the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the welding wire body of the utility model;
[0018] Figure 4 This is a schematic diagram of the reinforcement component structure of the utility model.
[0019] In the figure: 1. Winding table; 2. Motor box; 3. Turntable; 4. Winding column; 5. Storage groove; 6. Cutting strip; 7. Protective cover; 8. Transmission belt; 9. Welding wire body; 10. Sleeve; 11. Connecting sleeve; 12. Opening; 13. Tie rope; 14. Cone head; 15. Welding core; 16. Inner tube; 17. Inner support; 18. Reinforcement core; 19. Connecting ribs. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1: Please refer to Figures 1 to 4 , an aluminum alloy welding wire that is convenient for winding, comprising a winding table 1, two motor boxes 2 are arranged on the upper surface of the winding table 1, a driving motor is installed inside the motor box 2, a winding mechanism for winding the welding wire is arranged between the two motor boxes 2, a welding wire body 9 is wound on the surface of the winding mechanism, and a cutting mechanism for cutting the welding wire body 9 is also arranged on the upper surface of the winding table 1;
[0022] The surface of the welding wire body 9 is provided with a spiral anti-slip texture, one end of the welding wire body 9 is sleeved with a connecting component for winding on the winding mechanism, a welding core 15 is provided at the center of the welding wire body 9, a circular hole is provided at the center of the welding core 15, an inner tube 16 is provided inside the circular hole, and a reinforcement component is provided inside the inner tube 16:
[0023] The reinforcement assembly includes: a plurality of inner supports 17, each inner support 17 is connected by a reinforcement core 18, four support legs are fixedly mounted on the side surface of each inner support 17, and the support legs of each two groups of inner supports 17 are connected by a connecting rib 19, and the inner supports 17, the reinforcement core 18 and the connecting rib 19 are made of a tough material;
[0024] The connection assembly includes: a sleeve 10, a connection sleeve 11 is fixedly connected to one side of the sleeve 10, an opening 12 is opened at the center of the connection sleeve 11, a tether 13 is fixedly connected to the side of the connection sleeve 11 away from the welding wire body 9, and a cone head 14 matched with the opening 12 is fixedly connected to the side of the tether 13 away from the connection sleeve 11, and the connection sleeve 11 and the cone head 14 are made of elastic materials;
[0025] The winding mechanism includes: two turntables 3, both of which are sleeved on the output shafts of the two driving motors inside the motor box 2, a connecting column is fixedly connected at the center between the two turntables 3, and four winding columns 4 for fixing the auxiliary welding wire body 9 are also fixedly installed between the two turntables 3;
[0026] The cutting mechanism includes: a transmission belt 8, which is located in a groove opened on the upper surface of the winding table 1, a motor for driving the transmission belt 8 for transmission is arranged on one side of the transmission belt 8, a cutting strip 6 for cutting the welding wire body 9 is sleeved on the surface of the transmission belt 8, and a storage groove 5 is opened on the opposite side of the two motor boxes 2, a rotating shaft is arranged inside the storage groove 5, and a rotatable protective cover plate 7 is arranged on the surface of the rotating shaft.
[0027] In the utility model, first, during the winding process, the driving motors inside the two motor boxes 2 are started, driving the turntable 3 connected thereto to rotate, and the welding wire body 9 is wound on the turntable 3 and the winding column 4 through the sleeve 10 and the connecting sleeve 11 in the connecting assembly. As the turntable 3 rotates, the welding wire body 9 is gradually wound onto the turntable. At the same time, the setting of the support rod can effectively assist the welding wire body 9 to be fixed on the turntable to prevent it from shifting or falling off during the winding process;
[0028] When the welding wire body 9 is rolled up, the internal reinforcement component plays a key role. The reinforcement component is composed of a plurality of inner supports 17, each of which is connected by a reinforcement core 18 to form a stable support structure. The arrangement of the support legs and the connecting ribs 19 further enhances the stability and toughness of the reinforcement component, ensuring that the welding wire is not easily deformed or damaged during the rolling and transportation process.
[0029] When the welding wire body 9 needs to be connected to the winding mechanism, it is realized through the connection assembly. The connection sleeve 11 is sleeved on one end of the welding wire body 9, and the tether rope 13 passes through the opening 12 and is connected to the cone head 14. Since the connection sleeve 11 and the cone head 14 are made of elastic materials, they can be easily sleeved on the welding wire and ensure the firmness of the connection. When the welding wire is wound onto the turntable 3, the cone head 14 can smoothly pass through the hole on the turntable 3 to realize the connection between the welding wire and the winding mechanism;
[0030] When the welding wire is wound to a certain length or needs to be replaced, the cutting mechanism comes into play, the motor drives the transmission belt 8 to transmit, and the cutting bar 6 moves accordingly. When the cutting bar 6 contacts the welding wire body 9, it is cut off. The setting of the protective cover plate 7 can prevent the welding wire from splashing or accidentally injuring the operator during the cutting process. The protective cover plate 7 can rotate around the rotating shaft, which is convenient to open when replacing the welding wire or performing maintenance;
[0031] During the whole process, the anti-skid texture on the surface of the welding wire body 9 can effectively increase the friction between it and the winding mechanism to prevent sliding or falling off during the winding process. At the same time, this anti-skid texture also helps to improve the stability and reliability of the welding wire during the welding process.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An aluminum alloy welding wire that is convenient for winding, comprising a winding table (1), characterized in that: Two motor boxes (2) are arranged on the upper surface of the winding table (1), a winding mechanism for winding the welding wire is arranged between the two motor boxes (2), a welding wire body (9) is wound around the surface of the winding mechanism, and a cutting mechanism for cutting the welding wire body (9) is also arranged on the upper surface of the winding table (1).
2. The aluminum alloy welding wire that is convenient for winding according to claim 1, characterized in that: The surface of the welding wire body (9) is provided with a spiral anti-slip texture, one end of the welding wire body (9) is sleeved with a connecting component for winding on a winding mechanism, a welding core (15) is arranged at the center of the welding wire body (9), an inner tube (16) is arranged at the center of the welding core (15), and a reinforcing component is arranged inside the inner tube (16).
3. The aluminum alloy welding wire that is convenient for winding according to claim 2, characterized in that: The reinforcement assembly comprises: a plurality of inner supports (17), each of the inner supports (17) being connected to each other via a reinforcement core (18), four support legs being fixedly mounted on the side surface of each inner support (17), and the support legs of each two groups of the inner supports (17) being connected via a connecting rib (19).
4. The aluminum alloy welding wire that is convenient for winding according to claim 2, characterized in that: The connection assembly comprises: a sleeve (10), a connection sleeve (11) fixedly connected to one side of the sleeve (10), an opening (12) being provided at the center of the connection sleeve (11), a tether (13) fixedly connected to the side of the connection sleeve (11) facing away from the welding wire body (9), and a cone head (14) matching the opening (12) fixedly connected to the side of the tether (13) facing away from the connection sleeve (11).
5. The aluminum alloy welding wire that is convenient for winding according to claim 1, characterized in that: The winding mechanism comprises: two rotatable turntables (3), the two turntables (3) being arranged on one side of the motor box (2), a connecting column being fixedly connected at the center between the two turntables (3), and four supporting rods for fixing the auxiliary welding wire body (9) being fixedly installed between the two turntables (3).
6. The aluminum alloy welding wire that is convenient for winding according to claim 1, characterized in that: The cutting mechanism comprises: a transmission belt (8), a cutting strip (6) for cutting a welding wire body (9) being sleeved on the surface of the transmission belt (8), a storage groove (5) being provided on opposite sides of the two motor boxes (2), and a rotatable protective cover plate (7) being provided inside the storage groove (5).