Overturn-preventing device for track arrangement of walking mechanism
By designing an anti-capsulse device for tracking of walking mechanisms, the problem of cumbersome assembly process and the risk of overturning safety in the prior art is solved, stable support and rapid assembly of the walking mechanism are achieved, and the safety and efficiency of the assembly process are improved.
Patent Information
- Application Number
- CN202421900421.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, the assembly process of the walking mechanism is cumbersome, which is not convenient for rapid on-site operations, and there is a safety risk of overturning.
An anti-capsulse device for tracking of the walking mechanism is designed, and the device includes a frame body part, a hoisting screw part, a support beam part, a wheel guide part and a bottom support part. Through the combination and adjustment of these components, stable support for the walking mechanism is achieved.
The device can be adjusted up and down according to the actual needs of the walking mechanism, meets the anti-capsulation needs of different models of walking mechanisms, improves the safety and efficiency of the assembly process, and reduces the labor intensity of the workers.
Smart Images

Figure CN222809137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of port machinery manufacturing, in particular to an anti-overturning device for track arrangement of a walking mechanism. Background Art
[0002] In the prior art, the traveling mechanism components of port machinery quay cranes and rail cranes need to complete the primary assembly and secondary assembly tasks during the production and assembly process. The entire assembly process is completed on the assembly guide rails preset in the assembly workshop.
[0003] During the assembly process, only the tread of the walking wheel at the bottom of the traveling mechanism is in direct contact with the plane of the guide rail. In order to prevent the traveling mechanism from tipping over, the operator uses the jack to adjust the level to support the platform frame, and the bottom of the small flat beam is supported by the auxiliary platform. Because the platform is heavy and not easy to move, and the switch between models requires the use of sleepers, and the jack is used for auxiliary support.
[0004] This process is cumbersome, not convenient for rapid on-site operations, and there are certain safety risks. The jack is supported on the sleepers, the chassis is unstable and easy to tip over.
[0005] In order to completely eliminate the safety hazard of overturning of the traveling mechanism and effectively promote the high-quality and high-level development of the company's quay crane product manufacturing, the inventor of this application has designed an anti-overturning device for the track installation of the traveling mechanism in order to overcome the above-mentioned technical problems. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the defects in the prior art that the assembly process of the walking mechanism is relatively cumbersome, it is not convenient to quickly carry out on-site operations, and there is a safety risk of overturning, and to provide an anti-overturning device for the track arrangement of the walking mechanism.
[0007] The utility model solves the above technical problems through the following technical solutions:
[0008] An anti-overturning device for track arrangement of a walking mechanism, characterized in that the anti-overturning device comprises: a frame body part, a jacking screw part, a support beam part, a plurality of walking wheel guide parts and a plurality of bottom support parts, wherein the support beam part is installed on the upper part of the frame body part and is movably connected to the two side ends of the frame body part;
[0009] The lifting screw part is installed between the support beam part and the main body part of the frame, and the support beam part is lifted upward by the lifting screw part, so that the support beam part moves up and down along the main body part of the frame;
[0010] The bottom supporting part and the running wheel guiding part are installed at the bottom of the main part of the frame and correspond to each other one by one. The running wheel guiding part is located at the inner side of the bottom supporting part.
[0011] According to one embodiment of the utility model, the frame main body includes a first frame, a second frame and a frame crossbeam, the first frame and the second frame are arranged relatively parallel, and the frame crossbeam is connected between the first frame and the second frame;
[0012] The upper parts of the first frame and the second frame are hollow frame structures, which are used to flexibly connect the support beam parts.
[0013] According to an embodiment of the utility model, the support beam portion includes a support crossbeam, a first guide rod and a second guide rod, and the two ends of the support crossbeam are fixedly connected to the upper end of the first guide rod and the upper end of the second guide rod respectively;
[0014] The first guide rod is inserted into the hollow frame structure of the first frame, and the second guide rod is inserted into the hollow frame structure of the second frame, and they are respectively fixed by bolts.
[0015] According to one embodiment of the utility model, the lifting screw part includes a lifting screw and at least one lifting handle, the first end of the lifting screw is connected to the frame crossbeam through a left-handed nut, the second end of the lifting screw is connected to the supporting crossbeam through a right-handed nut, and the lifting handle is installed in the middle part of the lifting screw for rotating and lifting the lifting screw.
[0016] According to an embodiment of the present utility model, support pads are respectively provided at each corner of the bottom of the first frame and the second frame, and the center position of the support pads is set as a trapezoidal thread;
[0017] The bottom supporting part comprises a supporting screw rod, and the supporting screw rod is matched and connected with the trapezoidal thread, so that the supporting screw rod can be adjusted up and down.
[0018] According to an embodiment of the utility model, the bottom supporting part further comprises a chassis, a pin hole is provided at the lower end of the supporting screw, and the chassis is connected to the pin hole of the supporting screw via a cotter pin.
[0019] According to an embodiment of the utility model, the bottom support part further includes a support handle, and the support handle is installed on the top end of the support screw.
[0020] According to an embodiment of the utility model, the walking wheel guide part includes a walking wheel rotating mechanism and a central axis rotating mechanism, and the walking wheel rotating mechanism is installed in the central axis rotating mechanism for transferring and supporting the anti-overturning device.
[0021] According to an embodiment of the utility model, the walking wheel rotation mechanism includes a rolling body composed of a walking wheel, a key bar and a walking wheel shaft, one side of the walking wheel matches the step on one side of the walking wheel shaft, and the other side of the walking wheel is fixed by a shaft with a retaining ring.
[0022] According to one embodiment of the utility model, the central axis rotation mechanism includes a slewing bracket, a planar thrust bearing and a walking wheel bracket, the planar thrust bearing is installed on the central axis of the slewing bracket, the upper plane of the planar thrust bearing matches the plane of the slewing bracket, and the lower plane of the planar thrust bearing matches the bearing mounting hole of the walking wheel bracket.
[0023] The positive and progressive effects of the utility model are:
[0024] The utility model discloses an anti-rollover device for track installation of a traveling mechanism, which can arbitrarily adjust the height direction up and down according to the actual height of the small balance beam that needs to be supported by the entire traveling mechanism, thereby meeting the diversity and convenience of the anti-rollover requirements of the traveling mechanism of the trolley during the track installation process.
[0025] The implementation of the anti-overturning device conveniently, quickly and reliably solves the anti-overturning problem of quay cranes, rail cranes, etc., and trolley travel mechanisms when they are installed on rails in assembly workshops, reduces the labor intensity of anti-overturning related operators, and eliminates safety hazards in the operation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always represent the same features, wherein:
[0027] Figure 1 It is a stereoscopic diagram of the anti-overturning device for track installation of the walking mechanism according to the utility model.
[0028] Figure 2 It is an exploded view of the anti-overturning device for the track arrangement of the walking mechanism of the utility model.
[0029] Figure 3 It is a structural schematic diagram of the frame main body part of the anti-overturning device for track arrangement of the walking mechanism of the utility model.
[0030] Figure 4 It is an exploded schematic diagram of the main body of the frame of the anti-overturning device for track arrangement of the walking mechanism of the utility model.
[0031] Figure 5 It is a structural schematic diagram of the support beam part of the anti-overturning device for track installation of the walking mechanism of the utility model.
[0032] Figure 6 It is an exploded schematic diagram of the support beam part of the anti-overturning device for track installation of the walking mechanism of the utility model.
[0033] Figure 7 The utility model is a schematic structural diagram of the jacking screw part of the anti-overturning device used for the track arrangement of the walking mechanism.
[0034] Figure 8 It is an exploded schematic diagram of the jacking screw part of the anti-overturning device for track installation of the walking mechanism of the utility model.
[0035] Fig. 9 It is a structural schematic diagram of the bottom support part of the anti-overturning device for track installation of the walking mechanism of the utility model.
[0036] Fig.10 It is an exploded schematic diagram of the bottom support part of the anti-overturning device for track installation of the walking mechanism of the utility model.
[0037] Fig.11 The utility model is a schematic structural diagram of the running wheel guide part of the anti-overturning device for track arrangement of the running mechanism.
[0038] Fig.12 It is an exploded schematic diagram of the running wheel guide part of the anti-overturning device for track arrangement of the running mechanism of the utility model.
[0039] Fig.13 It is a top view of the running wheel guide part of the anti-overturning device for track arrangement of the running mechanism of the utility model.
[0040] Fig.14 for Fig.13 Cross-sectional view taken along line DD.
[0041] Fig.15 It is a schematic diagram of the anti-overturning device for the track arrangement of the walking mechanism of the utility model being used for the track arrangement of the walking mechanism.
[0042] Fig.16 It is a front view of the anti-overturning device for the track arrangement of the walking mechanism of the utility model used for the track arrangement of the walking mechanism.
[0043] Fig.17 The utility model is a side view of the anti-overturning device for the track arrangement of the walking mechanism used for the track arrangement of the walking mechanism.
[0044] Fig.18for Fig.17 Enlarged view of part F.
[0045] Fig.19 It is a front view of the anti-overturning device for the track arrangement of the walking mechanism of the utility model in the limit state after adjustment.
[0046] Fig. 20 It is a side view of the anti-overturning device for track installation of the walking mechanism of the utility model in the extreme state after adjustment.
[0047] Fig.21 The utility model is a schematic diagram of the anti-overturning device for the track arrangement of the walking mechanism, which is hoisted above the track.
[0048] Fig. 22 The utility model is a schematic diagram of the gap between the wheel rim and the edge of the track groove of the anti-overturning device used for the track arrangement of the walking mechanism.
[0049] Fig.23 It is a schematic diagram of the anti-overturning device used for track arrangement of a walking mechanism of the utility model, in which the trolley components are evenly distributed on both sides of the anti-overturning device.
[0050] Fig.24 The utility model is a schematic diagram of the assembly of the anti-overturning device for the track arrangement of the walking mechanism, the balance beam trolley and the dummy axle.
[0051] Fig.25 This is a schematic diagram of the anti-overturning device for the track arrangement of the walking mechanism of the utility model, after the single set of balance beams and the trolley are assembled.
[0052] Fig.26 The utility model is a schematic diagram of the state of the bottom support part of the anti-overturning device for the track arrangement of the walking mechanism.
[0053] Fig. 27 The utility model is a schematic diagram of an anti-overturning device for track arrangement of a walking mechanism, and a fixing diagram of a support beam.
[0054] Fig.28 This is a schematic diagram of the anti-overturning device for the track arrangement of the walking mechanism of the utility model, in which there is a gap between the support beam and the balance beam.
[0055] Fig.29 for Fig.28 Enlarged view of the middle Q section.
[0056] Fig.30 The utility model is a schematic diagram of an anti-overturning device for track arrangement of a walking mechanism and a gap compensation pad.
[0057] Fig.31This is a schematic diagram of the anti-overturning device for the track installation of the walking mechanism of the utility model, which completes the installation of another set of balance beam trolleys and dummy axles.
[0058] Fig.32 The utility model is a schematic diagram of the assembly of the anti-overturning device for the track arrangement of the walking mechanism, the large and small balance beams and the dummy shaft.
[0059] Fig.33 This is a schematic diagram of the anti-overturning device for the track installation of the walking mechanism of the utility model, and the track installation of the walking mechanism is completed. DETAILED DESCRIPTION
[0060] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0061] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings.Preferred embodiments of the present invention will now be described in detail, examples of which are shown in the accompanying drawings.Where possible, the same reference numerals will be used throughout the drawings to represent the same or similar parts.
[0062] In addition, although the terms used in the present invention are selected from well-known and commonly used terms, some terms mentioned in the specification of the present invention may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description of this article.
[0063] Furthermore, it is required that the present invention be understood not only by the actual terms used but also by the meanings contained in each term.
[0064] like Figure 1 and Figure 2 As shown, the utility model discloses an anti-overturning device for track arrangement of a walking mechanism, which includes: a frame main body 10, a lifting screw part 20, a support beam part 30, a plurality of wheel guide parts 40 and a plurality of bottom support parts 50. Among them, the support beam part 30 is installed on the upper part of the frame main body 10, and is movably connected with the two side ends of the frame main body 10. The lifting screw part 20 is installed between the support beam part 30 and the frame main body 10, and the support beam part 30 is lifted upward by the lifting screw part 20, so that the support beam part 30 moves up and down along the frame main body 10. The bottom support part 50 and the wheel guide part 40 are installed at the bottom of the frame main body 10, and correspond to each other one by one, and the wheel guide part 40 is located on the inner side of the bottom support part 50.
[0065] like Figure 3 and Figure 4As shown, the frame main body 10 includes a first frame 11, a second frame 12 and a frame crossbeam 13. The first frame 11 and the second frame 12 are arranged relatively parallel, and the frame crossbeam 13 is connected between the first frame 11 and the second frame 12. The upper parts of the first frame 11 and the second frame 12 are hollow frame structures for movably connecting the support beam part 30.
[0066] The main frame part 10 is mainly used to connect the entire anti-overturning mechanism, playing a role of connecting the upper and lower parts. A mounting plane matching the swivel bracket 41 for mounting the wheel guide part 40 is provided at the bottom of the main frame part 10, and is fastened by bolt washers 14. Four support pads are respectively provided at the four corners of the bottom of the main frame part 10, and the axial center of the support pad is processed with a trapezoidal thread. The trapezoidal thread is matched and connected with the support screw 51 of the bottom support part.
[0067] The main body 10 of the frame is provided with two mutually parallel guide cylinders (i.e., hollow frame structures) which cooperate with the first guide rod 32 and the second guide rod 33 of the support beam 30. A row of pin holes are evenly distributed on the frame guide cylinder (i.e., hollow frame structure) and the first guide rod 32 and the second guide rod 33 of the support beam 30. In the process of adjusting up and down, the pin holes with appropriate heights are selected to cooperate, and the pins 15 are used to penetrate and support so that they do not fall down. The left-handed nut 17 is fixed to the mounting hole of the frame by the fastening screw 16 in the middle part of the frame, and the left-handed nut 17 and the left-handed thread of the jacking screw 21 are matched with each other.
[0068] like Figure 5 and Figure 6 As shown, the support beam portion 30 includes a support beam 31, a first guide rod 32 and a second guide rod 33, and the two ends of the support beam 30 are fixedly connected to the upper end of the first guide rod 32 and the upper end of the second guide rod 33 respectively.
[0069] The first guide rod 32 is disposed in the hollow frame structure of the first frame 11 , and the second guide rod 33 is disposed in the hollow frame structure of the second frame 12 , and they are fixed by the latches 15 respectively.
[0070] The main function of the support beam part 30 is to support the bottom of the small flat beam after being connected to the main part of the frame 10 to prevent the walking mechanism from overturning. Two symmetrical step holes are set at both ends of the lower end of the support beam 31, which match the first guide rod 32 and the second guide rod 33 respectively, and are fastened from the upper end of the support beam 31 by bolt washers 14. A mounting hole for a right-handed nut 35 is set in the middle position of the support beam 31, and the right-handed nut 35 is fastened to the lower end of the support beam 31 by bolt washers 14. Two step grooves are symmetrically set at the mounting hole position of the right-handed nut 35 at the lower end of the support beam 31, and a stop block 37 is installed in the step groove and fixedly connected by bolts 36.
[0071] The anti-rotation block 37 is used to prevent the right-handed nut 35 from rotating after being subjected to the rotational force. Since the height difference from the bottom of each small flat beam to the track plane is different, and the small flat beam is a welded structural part, the position of the ribs at the two supporting points at the bottom of the small flat beam is not completely horizontal, and there is a drop phenomenon. Therefore, a pad 39 with a freely combinable thickness is provided between the upper end surface of the supporting crossbeam 31 and the connecting part of the small flat beam to compensate for the gap between the supporting crossbeam 31 and the supporting part at the bottom of the small flat beam, so that the anti-overturning mechanism and the walking mechanism complete the connection support.
[0072] like Figure 7 and Figure 8 As shown, the lifting screw part 20 includes a lifting screw 21 and at least one lifting handle 22. The first end of the lifting screw 21 is connected to the frame crossbeam 13 through a left-handed nut 23, and the second end of the lifting screw 21 is connected to the supporting crossbeam 31 through a right-handed nut 34. The lifting handle 22 is installed in the middle part of the lifting screw 21 and is used to rotate and lift the lifting screw 21.
[0073] Left-handed threads and right-handed threads are arranged on both sides of the jacking screw 21, which are matched and connected with the left-handed nut 17 and the right-handed nut 35 respectively. A mounting threaded hole for the jacking handle 22 is arranged in the middle of the jacking screw 21, and the jacking handle 22 is evenly installed in the middle section of the jacking screw 21. When the operator needs to adjust the height of the supporting beam 31, he only needs to rotate the jacking handle 22 to adjust it.
[0074] like Fig. 9 and Fig.10 As shown, support pads are respectively arranged at the corners of the bottom of the first frame 11 and the second frame 12, and the center position of the support pads is set as a trapezoidal thread. The bottom support part 50 includes a support screw 51, and the support screw 51 is matched and connected with the trapezoidal thread so that the support screw 51 can be adjusted up and down.
[0075] Furthermore, the bottom supporting part 50 further includes a bottom plate 52 , a pin hole 53 is provided at the lower end of the supporting screw rod 51 , and the bottom plate 52 is connected to the pin hole 53 of the supporting screw rod 51 through a cotter pin 54 .
[0076] Furthermore, the bottom support portion 50 further includes a support handle 55 , which is mounted on the top end of the support screw 51 .
[0077] The bottom support part 50 is mainly used for lifting the entire anti-rollover mechanism as a whole when the anti-rollover mechanism is pushed to the target position, separating the walking wheel guide part from the ground, so that the walking wheel and the plane thrust bearing of the walking wheel guide part 40 do not play a supporting role, thereby improving the supporting capacity of the anti-rollover mechanism and improving its stability.
[0078] The support screw 51 matches the trapezoidal thread on the central axis of the bottom support block of the main frame part 10, so as to realize the up and down adjustment of the support screw 51. A support handle 55 is provided at the upper end of the support screw 51 to facilitate the rotation operation of the operator, and a pin hole is provided at the lower end of the support screw 51. After the chassis 52 and the support screw 51 are assembled, the support screw 51 and the chassis 52 are connected by a cotter pin 54. The chassis 52 can effectively increase the bottom support area and make the bottom support more stable.
[0079] like Figures 11 to 14 As shown, the walking wheel guide part 40 includes a walking wheel rotating mechanism 41 and a central axis rotating mechanism 42. The walking wheel rotating mechanism 41 is installed in the central axis rotating mechanism 42 for transferring and supporting the anti-overturning device.
[0080] The wheel guide part 40 is mainly used to transfer and support the entire anti-tipping mechanism, ensuring that the anti-tipping mechanism has a flexible steering function during the transfer process and will not derail or get stuck.
[0081] Preferably, the wheel rotation mechanism 41 includes a rolling body consisting of a wheel 411, a key bar 412 and a wheel shaft 413. A step on one side of the wheel 411 matches with a step on one side of the wheel shaft 413. The other side of the wheel 411 is fixed by a shaft retaining ring 414 to prevent the wheel 411 from moving axially.
[0082] The two ends of the wheel shaft 413 are respectively provided with bearings 415 and bearing seats 416, which are assembled on the bearing seat mounting holes of the wheel bracket 423 and fastened with bolts and washers 418. A bearing baffle 419 is installed on the outer side of the bearings 415 on both sides, and the bearing baffle 419 is fixed to the end faces of both sides of the wheel shaft 413 with bolts and washers 418 to prevent the bearings 415 from moving. The bearing baffles 419 on both sides are respectively provided with threaded holes for mounting grease nipples 43, and the grease nipples 43 are screwed on the bearing baffles 419 through screw washers 431 to ensure that the bearings 415 can be regularly maintained and lubricated.
[0083] More preferably, the central axis rotation mechanism 42 includes a swivel bracket 421, a planar thrust bearing 422 and a walking wheel bracket 423, and the planar thrust bearing 422 is installed on the central axis of the swivel bracket 421, the upper plane of the planar thrust bearing 422 matches the plane of the swivel bracket 421, and the lower plane of the planar thrust bearing 422 matches the bearing mounting hole of the walking wheel bracket 423.
[0084] In the central axis rotation mechanism 42, a planar thrust bearing 422 is provided on the rotating bracket 421 and installed on the central axis of the rotating bracket 421. The upper plane of the planar thrust bearing 422 matches the plane of the rotating bracket 421, and the lower plane of the planar thrust bearing 422 matches the bearing mounting hole of the walking wheel bracket 423.
[0085] The other side is provided with a retaining ring 424 and an axle retaining ring 425, which fix the central axis rotating mechanism and connect it with the upper plane step hole of the running wheel bracket 423. The running wheel guide part is fastened to the bottom mounting plane of the frame main part 10 by bolts 426.
[0086] like Figures 15 to 18 As shown, the use scenario of the anti-overturning device installed on the track of the trolley traveling mechanism, the overturning device 100 is installed between the track 200 and the trolley traveling mechanism 300.
[0087] like Fig.19 and Fig. 20 As shown, the anti-overturning device of the walking mechanism track arrangement is in the limit state after being adjusted up and down by the jacking screw.
[0088] like Figures 21 to 33 As shown in the figure, operators can carry out track installation tasks according to the layout of several major components of the trolley travel mechanism. The specific process is as follows:
[0089] Step 1: When the on-site track assembly operation is used for the first time, the operator will first determine the placement of the anti-overturning device based on the dimensions of the running mechanism assembly drawing. Then use the assembly workshop crane to hoist the running mechanism track assembly anti-overturning device to the top of the track at the track assembly station. Fig.21 shown.
[0090] The wheel component of the anti-overturning device is set with a rim on one side and no rim on the other side. A gap of about 5mm is reserved between the inner side of the rim and the step edge of the track groove. Ensure that the wheel will not get stuck or derail when moving along the track. Fig. 22 shown.
[0091] It is worth noting that the first use of the anti-overturning device requires lifting by a crane, but subsequent use does not require lifting and can be directly pushed to the designated position.
[0092] Step 2: Lift the trolley wheel assembly of the bottom walking mechanism to the installation position, and use the jack to level the trolley components at the bottom of the trolley. The specific operation content does not belong to the invention content item and is not described in detail, such as Fig.23 shown.
[0093] Step 3: As follows Fig.24 As shown, the small flat beam is hoisted to the top of the two trolleys that need to be installed in coordination, and the two dummy shafts 400 are installed into the matching holes of the small flat beam and the trolley in turn. Fig.25 shown.
[0094] Step 4: At this time, the bottom of the balance beam needs to be supported by an anti-tilt device. The operator pushes the anti-tilt device so that it is directly below the balance beam. At this time, rotate the four support screws evenly distributed at the bottom of the anti-tilt device to make the bottom chassis support stable, that is, the chassis support is stressed (such as Fig.26 Ensure that the guide wheel is not stressed (as shown in the N part of the figure). Fig.26 M part), to prevent the bearing components from being subjected to overturning support force, protect the bearings and improve the anti-overturning support capacity of the anti-overturning device, such as Fig.26 shown.
[0095] Step 5: The operator uses the handle of the jacking screw part to rotate the jacking screw to jack up the support beam part (such as Fig. 27 (as shown in the O part in the middle) to the closest distance to the bottom of the small flat beam, and make the pin holes of the guide rod match the pin holes evenly distributed on the guide tube of the main part of the frame. At this time, insert a pin (as shown in the O part in the middle) on both sides. Fig. 27 As shown in the P part, insert the pin part) and rotate the lifting screw in the opposite direction, so that the pin can carry and transmit the supporting force to avoid the thread of the lifting screw being stressed, and protect the thread to prevent deformation due to stress, such as Fig. 27 shown.
[0096] Step 6: Since the upper plane of the support beam is not completely in contact with the bottom of the balance beam, there is a gap between the support beam and the balance beam, such as Fig.28 As shown by arrow E.
[0097] At this time, it is necessary to use the matching combined pad parts, combine the pads to the measured thickness according to the actual measured size, and insert the combined pads between the support beam and the balance beam. Fig.18 As shown, the support points A and B at the bottom of the balance beam are padded with pads. This compensates for the support gap (for example Fig.30 The gap compensation block C) shown in the figure enables the anti-overturning device to support the balance beam. The partial view of the pad usage scenario is as follows Fig.29 shown.
[0098] Step 7: Repeat steps 3, 4, 5 and 6 to complete the assembly of another set of small balance beam trolleys and dummy axles, and support the anti-overturning device in place to eliminate the potential safety hazard of overturning. Fig.30 shown.
[0099] Step 8: As follows Fig.31 As shown, the large balance beam is hoisted above the two small balance beams that need to be assembled, and the two dummy shafts 400 are sequentially installed into the matching holes of the large balance beam and the small balance beam. The assembly work of the track arrangement of the main components of the entire walking mechanism is completed, as shown below Fig.31 shown.
[0100] So far, the walking mechanism track installation anti-overturning device has been applied to the walking mechanism track installation operation site, making the entire installation process safe and reliable.
[0101] In the early stage of the track installation of the walking mechanism, the operators pre-arrange the distribution of the trolley frame according to the design blueprint size layout. The anti-overturning device is moved along the extension direction of the track to between the two trolleys.
[0102] Then, the trolley frame is hoisted to the designated position in turn, and the trolley is horizontally adjusted and supported by a jack or other equipment.
[0103] Then, the small balance beam is lifted by a crane and connected to the trolley frame through a dummy shaft assembly. After the connection is completed, the anti-overturning device corresponding to each small balance beam is moved to a suitable position along the track direction, and the four bottom support legs of the anti-overturning device are fixed to the ground through trapezoidal threads to prevent the wheel guide components from being stressed.
[0104] Then, rotate the jacking screw handle to make the jacking screw part drive the support beam part to move up and down. Since the size and position of the balance beam and the ground are uncontrollable, the support beam can only be lifted to a position close to the bottom of the balance beam, and the pin can be inserted into the matching pin hole of the frame and the guide rod. After inserting the pin, rotate the jacking screw in the opposite direction to remove the force from the thread. At this time, the gap between the balance beam and the support beam is compensated by the adjustment pad prepared in advance, thereby completing the anti-overturning work of the track arrangement of the walking mechanism.
[0105] By utilizing the road surface and side walls on both sides of the track infrastructure, setting up wheel guide parts to facilitate the overall movement and adjustment of the device position, and using other parts in combination, this type of walking mechanism can be made more convenient, quick, safe and stable during assembly and arrangement operations.
[0106] The utility model is a rollover prevention device for the installation of the track of the walking mechanism, which can conveniently, quickly, safely and reliably effectively prevent the rollover hidden dangers existing in the installation process of the track of the walking mechanism. The rollover prevention device is suitable for walking mechanism components of various sizes and models. Through the use of the invention, the production efficiency can be effectively improved, the labor intensity of personnel can be reduced, the rollover hidden dangers in the installation process of the track of the walking mechanism can be eliminated, and the safety factor of the operation process can be improved.
[0107] To sum up, the anti-overturning device of the utility model for the track installation of the walking mechanism can be arbitrarily adjusted in the up and down height directions according to the actual height of the small balance beam that the entire walking mechanism needs to support, thereby meeting the diversity and convenience of the anti-overturning requirements of the trolley walking mechanism during the track installation process.
[0108] The implementation of the anti-overturning device conveniently, quickly and reliably solves the anti-overturning problem of quay cranes, rail cranes, etc., and trolley travel mechanisms when they are installed on rails in assembly workshops, reduces the labor intensity of anti-overturning related operators, and eliminates safety hazards in the operation process.
[0109] For those skilled in the art, the above invention disclosure is only used as an example and does not constitute a limitation of the present application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements and amendments to the present application. Such modifications, improvements and amendments are suggested in the present application, so such modifications, improvements and amendments still belong to the spirit and scope of the exemplary implementation of the present application.
[0110] At the same time, the present application uses specific words to describe the embodiments of the present application. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of the present application. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, some features, structures or characteristics in one or more embodiments of the present application can be appropriately combined.
[0111] Similarly, it should be noted that in order to simplify the description of the disclosure of this application and thus facilitate the understanding of one or more embodiments of the invention, the description of the embodiments of this application in the foregoing text sometimes combines multiple features into one embodiment, drawing or description thereof. However, this disclosure method does not mean that the subject matter of this application requires more features than those mentioned in the claims. In fact, the features of an embodiment are less than all the features of the single embodiment disclosed above.
[0112] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications fall within the protection scope of the present invention.
Claims
1. An anti-overturning device for track installation of a walking mechanism, characterized in that: The anti-overturning device comprises: a frame body part, a jacking screw part, a support beam part, a plurality of wheel guide parts and a plurality of bottom support parts, wherein the support beam part is installed on the upper part of the frame body part and is movably connected with both side ends of the frame body part; The lifting screw part is installed between the support beam part and the main body part of the frame, and the support beam part is lifted upward by the lifting screw part, so that the support beam part moves up and down along the main body part of the frame; The bottom supporting part and the running wheel guiding part are installed at the bottom of the main part of the frame and correspond to each other one by one. The running wheel guiding part is located at the inner side of the bottom supporting part.
2. The anti-overturning device for track installation of a traveling mechanism according to claim 1, characterized in that: The frame main body comprises a first frame, a second frame and a frame crossbeam, the first frame and the second frame are arranged relatively parallel, and the frame crossbeam is connected between the first frame and the second frame; The upper parts of the first frame and the second frame are hollow frame structures, which are used to flexibly connect the support beam parts.
3. The anti-overturning device for track installation of a traveling mechanism according to claim 2, characterized in that: The support beam part includes a support crossbeam, a first guide rod and a second guide rod, and the two ends of the support crossbeam are fixedly connected to the upper end of the first guide rod and the upper end of the second guide rod respectively; The first guide rod is inserted into the hollow frame structure of the first frame, and the second guide rod is inserted into the hollow frame structure of the second frame, and they are respectively fixed by bolts.
4. The anti-overturning device for track installation of a traveling mechanism according to claim 3, characterized in that: The lifting screw part includes a lifting screw and at least one lifting handle, the first end of the lifting screw is connected to the frame crossbeam through a left-handed nut, the second end of the lifting screw is connected to the supporting crossbeam through a right-handed nut, and the lifting handle is installed in the middle part of the lifting screw for rotating and lifting the lifting screw.
5. The anti-overturning device for track installation of a traveling mechanism according to claim 2, characterized in that: A support pad is provided at each corner of the bottom of the first frame and the second frame, and the center position of the support pad is set as a trapezoidal thread; The bottom supporting part comprises a supporting screw rod, and the supporting screw rod is matched and connected with the trapezoidal thread, so that the supporting screw rod can be adjusted up and down.
6. The anti-overturning device for track installation of a traveling mechanism according to claim 5, characterized in that: The bottom support part also includes a chassis, a pin hole is provided at the lower end of the support screw, and the chassis is connected to the pin hole of the support screw through a cotter pin.
7. The anti-overturning device for track installation of a traveling mechanism according to claim 5, characterized in that: The bottom support portion further includes a support handle mounted on a top end of the support screw.
8. The anti-overturning device for track installation of a traveling mechanism according to claim 2, characterized in that: The walking wheel guide part includes a walking wheel rotating mechanism and a central axis rotating mechanism. The walking wheel rotating mechanism is installed in the central axis rotating mechanism and is used for transferring and supporting the anti-overturning device.
9. The anti-overturning device for track installation of a traveling mechanism according to claim 8, characterized in that: The wheel rotation mechanism includes a rolling body composed of a wheel, a key bar and a wheel shaft. One side of the wheel matches with a step on one side of the wheel shaft, and the other side of the wheel is fixed by a shaft with a retaining ring.
10. The anti-overturning device for track installation of a traveling mechanism according to claim 8, characterized in that: The central axis rotation mechanism includes a slewing bracket, a planar thrust bearing and a wheel bracket. The planar thrust bearing is installed on the central axis of the slewing bracket. The upper plane of the planar thrust bearing matches the plane of the slewing bracket, and the lower plane of the planar thrust bearing matches the bearing mounting hole of the wheel bracket.